Sizing system
By setting up first and second containment tanks in the slurry pool and using a fluid conveying device to achieve slurry circulation, the problem of uneven slurry concentration is solved, ensuring consistent wet preform thickness and improving the production quality and efficiency of paper-plastic products.
Patent Information
- Application Number
- CN202520248291.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-17
AI Technical Summary
In existing technologies, uneven slurry concentration in the slurry tank leads to inconsistent wet preform thickness and unstable liquid level in the molded paper-plastic products, affecting production quality.
Design a slurry loading system, including a slurry tank and a fluid conveying device. By setting first and second receiving tanks in the slurry tank, the fluid conveying device is used to realize the circulation of slurry, keep the slurry in the first receiving tank full, and ensure that the liquid level is consistent and the concentration is stable.
It achieves uniform slurry delivery, ensures uniform thickness of each molded wet blank, reduces slurry waste, improves production efficiency, and avoids product quality problems caused by slurry concentration fluctuations.
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Figure CN223753134U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of paper-plastic product production equipment, and in particular to a sizing system. BACKGROUND
[0002] In the forming process of a paper-plastic product, a mold is placed in a pulp pool, and the mold adsorbs fibers in the pulp in the pulp pool to form the paper-plastic product. After the mold adsorbs the fibers in the pulp to form the paper-plastic product, the concentration of the pulp in the pulp pool decreases, and the liquid level decreases, and the pulp needs to be injected into the pulp pool.
[0003] In the related art, a pressure sensor is generally arranged at the bottom of the pulp pool, and an electromagnetic valve is arranged at the pulp inlet pipe of the pulp pool. The pressure sensor senses the liquid level of the pulp pool and transmits a signal to the electromagnetic valve. The electromagnetic valve controls the conduction or shutdown of the pulp inlet pipe according to the signal, so as to keep the liquid level of the pulp pool at a certain height. Due to the error of the value sensed by the pressure sensor, the time delay of the signal transmission from the pressure sensor to the electromagnetic valve, and the difference in the efficiency of the pulp injection of the pulp inlet pipe each time, the liquid level in the pulp pool is inconsistent each time the mold forms the paper-plastic product, which leads to a large difference in the concentration of the pulp in the pulp pool, and thus the thickness of the wet embryo produced by the mold each time is not uniform. CONTENT OF THE INVENTION
[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a sizing system, which can.
[0005] The sizing system according to the embodiments of the present application comprises a pulp pool and a fluid conveying device.
[0006] The pulp pool is provided with a first containing groove and a second containing groove, and the second containing groove is arranged around the first containing groove and can receive the pulp overflowing from the first containing groove. The groove bottom of the first containing groove and / or the groove bottom of the second containing groove is provided with a pulp inlet, which is used to communicate with a beating device.
[0007] The fluid conveying device communicates the second containing groove and the first containing groove, and is used to convey the pulp in the second containing groove into the first containing groove.
[0008] The sizing system according to the embodiments of the present application has at least the following beneficial effects: the beating device continuously outputs the pulp into the first containing groove, so that the first containing groove can always keep full of pulp, and the liquid level in the first containing groove keeps flush with the height of the outer wall of the first containing groove, so that the concentration in the first containing groove is constant or the fluctuation range of the concentration is small, and the thickness of the wet embryo formed by the forming mold each time is relatively uniform. Since the pulp is continuously input into the first containing groove, the pulp in the first containing groove will overflow, and the pulp overflowing from the first containing groove will flow into the second containing groove surrounding the first containing groove, so that the pulp overflowing from all around of the first containing groove can enter the second containing groove. The first containing groove and the second containing groove are connected through the fluid conveying device, the fluid conveying device can convey the pulp in the second containing groove back into the first containing groove, realize the circulation of the pulp, and avoid the waste of the overflowing pulp.
[0009] According to some embodiments of the present application, the second containing groove is formed with a first containing area and a second containing area in communication, the first containing area and the second containing area can both receive the pulp overflowing from the first containing groove, the second containing area is connected with the fluid conveying device, and the depth of the second containing area is greater than the depth of the first containing area.
[0010] According to some embodiments of the present application, the first containing area includes a main body part and a communication part, the main body part is connected with the second containing area through the communication part, and the cross section of the communication part is smaller than the cross section of the main body part.
[0011] According to some embodiments of the present application, the first containing area includes a first section and two second sections, two ends of the first section are respectively connected with one end of the two second sections, and two ends of the second containing area are respectively connected with the other end of the two second sections, and the groove width of the first section is smaller than the groove width of the second section.
[0012] According to some embodiments of the present application, the bottom wall of the first section is provided with a flow guide surface, and the flow guide surface is inclined from high to low along the direction from the middle part of the first section to the end part of the first section.
[0013] According to some embodiments of the present application, a pulp return port is arranged on the groove bottom of the first containing groove, and the pulp return port is connected with the output end of the fluid conveying device.
[0014] According to some embodiments of the present application, a pulp outlet port is arranged on the groove bottom of the second containing groove, and the pulp outlet port is connected with the input end of the fluid conveying device.
[0015] According to some embodiments of the present application, the outer wall of the second containing groove is higher than the outer wall of the first containing groove.
[0016] According to some embodiments of the present application, the groove wall of the first containing groove forms a recess, and a bottom wall of the recess forms an inclined surface.
[0017] According to some embodiments of the present application, further comprising a overflow tank, the overflow tank being communicated with the second containing groove, and the fluid conveying device being communicated with the overflow tank and the first containing groove.
[0018] Additional aspects and advantages of the present application will be made apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS
[0019] The present application will be further described below in conjunction with the drawings and embodiments, wherein:
[0020] Figure 1 is a structural schematic view of a beating system according to an embodiment of the present application;
[0021] Figure 2 is a top view of a beating system according to an embodiment of the present application;
[0022] Figure 3 is a structural schematic view of another embodiment of a beating system according to an embodiment of the present application;
[0023] Reference Signs:
[0024] pulp pool 100, first containing groove 110, pulp inlet 111, pulp return 112, recess 113, inclined surface 1131, second containing groove 120, first containing area 121, main body part 1211, communicating part 1212, first section 1213, flow guide surface 1214, second section 1215, second containing area 122, pulp outlet 123;
[0025] fluid conveying device 200;
[0026] overflow tank 300. DETAILED DESCRIPTION
[0027] Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.
[0028] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the purpose of facilitating the description of the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0029] In the description of the present application, if the meaning of several is more than one, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the sequence of technical features indicated.
[0030] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting and the like should be broadly understood, and those skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.
[0031] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present application. In the specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] Referring to Figure 1 and Figure 2 , the sizing system according to the embodiment of the present application comprises a sizing pool 100 and a fluid conveying device 200.
[0033] The sizing pool 100 is provided with a first containing groove 110 and a second containing groove 120, the second containing groove 120 is arranged around the first containing groove 110, and the second containing groove 120 can receive sizing material overflowing from the first containing groove 110; the groove bottom of the first containing groove 110 and / or the groove bottom of the second containing groove 120 is provided with a sizing inlet 111 for communicating with a beating device;
[0034] The fluid conveying device 200 communicates the second containing groove 120 and the first containing groove 110, and is used for conveying the sizing material in the second containing groove 120 into the first containing groove 110.
[0035] It can be understood that one or both of the first holding tank 110 and the second holding tank 120 can be in communication with an external pulp feeding device, which can feed pulp into the pulp pool 100 to fill the first holding tank 110 with pulp, and a forming mold can enter the first holding tank 110 to absorb the pulp in the first holding tank 110 to form a wet embryo. It should be understood that the pulp feeding device continuously feeds pulp into the first holding tank 110, so that the first holding tank 110 can always be kept full of pulp, so that the liquid level in the first holding tank 110 is always kept flush with the height of the outer wall of the first holding tank 110, so that the concentration in the first holding tank 110 is constant or the fluctuation range of the concentration is small, so that the thickness of the wet embryo formed by the forming mold each time is uniform. Because the first holding tank 110 is continuously fed with pulp, the pulp in the first holding tank 110 will overflow, and the pulp overflowing from the first holding tank 110 will flow into the second holding tank 120, which surrounds the first holding tank 110, so that the pulp overflowing from all around the first holding tank 110 can enter the second holding tank 120. The first holding tank 110 and the second holding tank 120 are in communication through the fluid conveying device 200, which can convey the pulp in the second holding tank 120 back into the first holding tank 110, realizing the circulation of the pulp and avoiding the waste of the overflowing pulp.
[0036] It can also be understood that in order to improve production efficiency, a plurality of sizing systems are generally included to cooperate with a plurality of molds to simultaneously process paper plastic products, and in the sizing system of the present application, the pulp overflowing from the first holding tank 110 can be returned to the first holding tank 110 through the second holding tank 120, realizing internal circulation of a single sizing system, so that even if one of the plurality of sizing systems is contaminated, it will not affect the other sizing systems.
[0037] Referring to Figure 1 and Figure 2 According to some embodiments of the present application, the second holding tank 120 is formed with a first holding area 121 and a second holding area 122 in communication, both of which can receive pulp overflowing from the first holding tank 110, the second holding area 122 is in communication with the fluid conveying device 200, and the depth of the second holding area 122 is greater than that of the first holding area 121.
[0038] It can be understood that the pulp overflowing from the first containing groove 110 can enter the first containing area 121 and the second containing area 122, the pulp in the second containing area 122 can flow into the first containing area 121, and the pulp in the first containing area 121 can return to the first containing groove 110 through the fluid conveying device 200. Among them, since the depth of the second containing area 122 is greater than the depth of the first containing area 121, the second containing area 122 communicating with the fluid conveying device 200 can accommodate more pulp.
[0039] Specifically, the second containing area 122 is approximately C-shaped and surrounds three sides of the first containing groove 110, and the first containing area 121 is connected with two ends of the second containing area 122, and the first containing area 121 and the second containing area 122 together enclose the first containing groove 110.
[0040] Referring to Figure 1 and Figure 2 , according to some embodiments of the present application, the first containing area 121 includes a main body part 1211 and a communicating part 1212, the main body part 1211 communicates with the second containing area 122 through the communicating part 1212, and the cross section of the communicating part 1212 is smaller than the cross section of the main body part 1211.
[0041] It can be understood that the main body part 1211 and the communicating part 1212 can both receive the pulp overflowing from the first containing groove 110, and the pulp in the main body part 1211 will flow into the second containing area 122 through the communicating part 1212. Among them, since the cross section of the communicating part 1212 is smaller than the cross section of the main body part 1211, the flow rate of the pulp flowing into the second containing area 122 can be improved, the backflow speed of the pulp can be improved, and the increase of the flow rate of the pulp can promote the mixing of the fibers and water in the pulp and make the concentration of the pulp uniform.
[0042] Referring to Figure 1 and Figure 2 , according to some embodiments of the present application, the first containing area 121 includes a first section 1213 and two second sections 1215, two ends of the first section 1213 respectively communicate with one end of the two second sections 1215, two ends of the second containing area 122 respectively communicate with the other end of the two second sections 1215, and the groove width of the first section 1213 is smaller than the groove width of the second section 1215.
[0043] It can be understood that the first section 1213 and the communication section 1212 can receive the slurry overflowing from the first containing groove 110, and the slurry in the first section 1213 will flow to the second containing area 122 through the second section 1215. Wherein, since the groove width of the first section 1213 is smaller than the groove width of the second section 1215, the slurry in the first section 1213 far from the second containing area 122 can quickly flow to the second section 1215, so as to improve the reflux efficiency of the slurry.
[0044] Specifically, the above-mentioned main body part 1211 includes the first section 1213 and the end of the second section 1215 connected with the first section 1213, and the communication section 1212 includes the end of the second section 1215 communicated with the second containing area 122.
[0045] Specifically, the cross section of the first containing groove 110 is substantially square, and the first section 1213, the second containing area 122 and the two second sections 1215 enclose a square.
[0046] Referring to Figure 1 According to some embodiments of the present application, the bottom wall of the first section 1213 is provided with a flow guide surface 1214, which is inclined from high to low along the direction from the middle of the first section 1213 to the end of the first section 1213.
[0047] It can be understood that the slurry in the first section 1213 can flow along the inclined direction of the flow guide surface 1214. Since the flow guide surface 1214 is inclined along the direction from the middle of the first section 1213 to the end of the first section 1213, and the two ends of the first section 1213 are communicated with the second containing area 122 through the second section 1215, the flow guide surface 1214 can improve the efficiency of the slurry in the first section 1213 flowing to the second section 1215, so as to improve the efficiency of the slurry refluxing to the second containing area 122.
[0048] Referring to Figure 2 According to some embodiments of the present application, the groove bottom of the first containing groove 110 is provided with a slurry return port 112, and the slurry return port 112 is communicated with the output end of the fluid conveying device 200.
[0049] It can be understood that the fluid conveying device 200 can convey the slurry in the second containing groove 120 back to the first containing groove 110 through the slurry return port 112. Wherein, since the slurry return port 112 is arranged at the groove bottom of the first containing groove 110, the refluxed slurry can be directly mixed with the slurry in the first containing groove 110, so as to avoid splashing of the slurry.
[0050] Referring to Figure 2 According to some embodiments of the present application, the groove bottom of the second containing groove 120 is provided with a slurry outlet port 123, and the slurry outlet port 123 is communicated with the input end of the fluid conveying device 200.
[0051] It can be understood that the slurry in the second containing groove 120 flows to the input end of the fluid conveying device 200 through the slurry outlet 123, and the fluid conveying device 200 conveys the slurry back into the first containing groove 110. Among them, since the slurry return port 112 is arranged at the bottom of the second containing groove 120, it can be ensured that the slurry in the second containing groove 120 can all flow back into the first containing groove 110, and the concentration of the slurry from the bottom of the second containing groove 120 is relatively uniform, so that the concentration of the slurry flowing back into the first containing groove 110 is uniform.
[0052] Referring to Figure 1 According to some embodiments of the present application, the outer wall of the second containing groove 120 is higher than the outer wall of the first containing groove 110.
[0053] It can be understood that the outer wall of the second containing groove 120 is surrounded by the outer wall of the first containing groove 110, so that the outer wall of the second containing groove 120 is higher than the outer wall of the first containing groove 110. Therefore, after the second containing groove 120 is full of slurry, the part of the outer wall of the second containing groove 120 which is higher than the outer wall of the first containing groove 110 cooperates with the first containing groove 110 to temporarily store a certain amount of slurry, thereby reducing the risk of slurry overflow. And when the slurry overflows from the first containing groove 110 to the second containing groove 120, since the outer wall of the second containing groove 120 is higher, it can avoid the slurry from splashing outward.
[0054] Referring to Figure 1 According to some embodiments of the present application, the groove wall of the first containing groove 110 forms a recess 113, and the bottom wall of the recess 113 forms an inclined surface 1131.
[0055] It can be understood that by forming a recess 113 on the groove wall of the first containing groove 110, the volume of the first containing groove 110 can be increased, and the storage capacity of the slurry can be improved. And the bottom wall of the recess 113 is formed as an inclined surface 1131, which inclines downward towards the center of the first containing groove 110. In the process of cleaning the first containing groove 110, the slurry in the first containing groove 110 needs to be emptied, and the inclined surface 1131 can make the slurry in the recess 113 flow to the bottom of the first containing groove 110, so as to facilitate the emptying of the slurry in the first containing groove 110.
[0056] Specifically, the recess 113 is located below the second section 1215, so as to better utilize the space.
[0057] Referring to Figure 3 According to some embodiments of the present application, it further comprises a slurry overflow bucket 300, the slurry overflow bucket 300 is communicated with the second containing groove 120, and the fluid conveying device 200 is communicated with the slurry overflow bucket 300 and the first containing groove 110.
[0058] It can be understood that the overflow tank 300 is communicated with the second containing groove 120 to enable the pulp in the second containing groove 120 to be recycled to the overflow tank 300, the overflow tank 300 is communicated with the first containing groove 110 through the fluid conveying device 200, the fluid conveying device 200 can convey the pulp in the overflow tank 300 back to the first containing groove 110 to realize the circulation of the pulp, avoid the waste of the overflowed pulp, and the storage capacity of the pulp can be improved by additionally arranging the overflow tank 300.
[0059] Specifically, the setting height of the overflow tank 300 is lower than the groove bottom of the second containing groove 120 to enable the pulp in the second containing groove 120 to automatically flow into the overflow tank 300 under the action of gravity.
[0060] The above describes the embodiments of the application in detail in combination with the drawings, but the application is not limited to the above embodiments, and various changes can be made within the knowledge range of the ordinary skill in the art without departing from the purpose of the application. In addition, the embodiments of the application and the features in the embodiments can be combined with each other without conflict.
Claims
1. A sizing system characterized in that, The application relates to a pulp tank, which comprises: a pulp tank provided with a first containing groove and a second containing groove, the second containing groove being arranged around the first containing groove and capable of receiving pulp overflowing from the first containing groove; a pulp inlet is formed in the bottom of the first containing groove and / or the bottom of the second containing groove, and the pulp inlet is connected with a pulping device; a fluid conveying device connected with the second containing groove and the first containing groove, and used for conveying pulp in the second containing groove to the first containing groove.
2. The sizing system of claim 1, wherein, The second containing groove is formed with a first containing area and a second containing area connected with each other, the first containing area and the second containing area are both capable of receiving pulp overflowing from the first containing groove, the second containing area is connected with the fluid conveying device, and the depth of the second containing area is greater than that of the first containing area.
3. The sizing system of claim 2, wherein, The first containing area comprises a main body part and a connecting part, the main body part is connected with the second containing area through the connecting part, and the cross section of the connecting part is smaller than that of the main body part.
4. The sizing system of claim 2, wherein, The first containing area comprises a first section and two second sections, two ends of the first section are respectively connected with one end of the two second sections, and two ends of the second containing area are respectively connected with the other end of the two second sections; the groove width of the first section is smaller than that of the second section.
5. The sizing system of claim 4, wherein, A flow guide surface is arranged on the bottom wall of the first section, and the flow guide surface is inclined from high to low along the direction from the middle of the first section to the end of the first section.
6. The sizing system of claim 1, wherein, A pulp return port is formed in the bottom of the first containing groove, and the pulp return port is connected with the output end of the fluid conveying device.
7. The sizing system of claim 1, wherein, A pulp outlet port is formed in the bottom of the second containing groove, and the pulp outlet port is connected with the input end of the fluid conveying device.
8. The sizing system of claim 1, wherein, The outer wall of the second containing groove is higher than that of the first containing groove.
9. The sizing system of claim 1, wherein, The groove wall of the first containing groove is formed with a recess, and the bottom wall of the recess is formed with an inclined surface.
10. The sizing system of claim 1, wherein, The application further relates to an overflow barrel connected with the second containing groove, and the fluid conveying device is connected with the overflow barrel and the first containing groove.