Disc type vacuum filter discharge chute material removing device

By using a servo motor to drive a threaded screw and a hydraulic cylinder in conjunction with a scraper and friction sandpaper, the high cost problem caused by the scraper structure is solved, achieving low-cost and efficient material removal and ensuring the normal operation of the disc vacuum filter.

CN223760589UActive Publication Date: 2026-01-06LINQU SONGHAI MACHINERY EQUIP
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Patent Information

Application Number
CN202520162323.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-06
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

The existing material removal device for the discharge trough of the disc vacuum filter has multiple scraper structures, which results in excessively high material removal costs and affects the normal operation of the filter.

Method used

A servo motor drives a threaded screw to move the screw slider and support rod. Combined with a telescopic hydraulic cylinder and a drive motor, the material discharge trough is scraped by a scraper on the rotating shaft and friction sandpaper. The replaceable scraper design reduces costs and improves cleaning efficiency.

Benefits of technology

It achieves low-cost and efficient material removal, avoids the impact of scraper structure on the normal use of filter, and improves material removal efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material cleaning device for a discharge chute of a disc type vacuum filter, which relates to the technical field of cleaning devices and comprises a filter frame, the discharge chute is arranged in the filter frame, and a guide frame is fixedly arranged on the outer wall of one side of the filter frame through screws. A threaded lead screw is arranged in the guide frame; the lead screw sliding block is movably arranged in the guide frame through a threaded lead screw, a support plate is arranged above the lead screw sliding block, a support rod is welded to the upper end of the support plate, a cross beam plate is welded to the outer wall of one side of the support rod, and a telescopic hydraulic cylinder is arranged at the upper end of the cross beam plate; the cleaning device solves the problems that the material cleaning cost is too high and normal use of the disc type vacuum filter is affected due to the fact that an existing cleaning device is used for cleaning materials in a discharging groove through an arranged scraping assembly but a plurality of scraping plate structures are arranged for cleaning the materials.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning device technology, specifically a material cleaning device for the discharge trough of a disc vacuum filter. Background Technology

[0002] A disc vacuum filter is a solid-liquid separation device that uses vacuum as the filtration power. Through technologies such as filter disc guide frame, variable speed stirring, back-blowing unloading, and automatic centralized lubrication, it achieves efficient and stable solid-liquid separation. The discharge trough of the disc vacuum filter needs to be cleaned with a cleaning device to remove residual materials.

[0003] For example, announcement number CN221673645U (titled "A Material Removal Device for the Discharge Tank of a Disc Vacuum Filter") includes a mounting frame slidably connected to the discharge trough, which is located within the inner cavity of the disc vacuum filter. The discharge trough has a connecting groove on its side wall. A connecting frame passing through the connecting groove is fixedly connected to the side wall of the mounting frame. A drive mechanism is fixedly mounted on the side wall of the disc vacuum filter, and the drive mechanism is kinetically connected to the connecting frame. A scraping assembly is fixedly mounted on the side wall of the mounting frame. The drive mechanism includes a first mounting plate and a second mounting plate, which are respectively fixedly mounted on the side wall of the disc vacuum filter. The first and second mounting plates rotate between each other. A drive screw is connected to the connecting frame, and the drive screw is connected to the connecting frame. A first motor is embedded in the side wall of the first mounting plate, and the output end of the first motor is fixedly connected to the end of the drive screw. The drive mechanism mounted on the side wall of the disc vacuum filter drives the connecting frame and the mounting frame to reciprocate inside the discharge trough, so that the scraper in the scraping assembly continuously removes the material in the discharge trough and moves it to the collection belt conveyor for outward transportation. This device can effectively prevent the material from sticking to the inner wall of the discharge trough, avoid the material from clogging in the discharge trough, improve the stability of the normal operation of the filter, and at the same time reduce the number of times the discharge trough needs to be maintained and cleaned manually, saving manpower.

[0004] The aforementioned cleaning device removes material from the discharge trough using a scraper assembly. However, the use of multiple scraper structures for material removal leads to excessively high costs and affects the normal operation of the disc vacuum filter. Therefore, we provide a material cleaning device for the discharge trough of a disc vacuum filter. Summary of the Invention

[0005] The purpose of this utility model is to provide a material removal device for the discharge trough of a disc vacuum filter, so as to solve the problem mentioned in the background art that the existing removal device removes the material in the discharge trough by setting up a scraping component, but sets up multiple scraper structures in order to remove the material, resulting in excessive material removal cost and affecting the normal use of the disc vacuum filter.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a material removal device for a discharge trough of a disc vacuum filter, comprising a filter frame, a discharge trough being provided inside the filter frame, a guide frame being fixedly provided on one outer wall of the filter frame by screws, and a threaded screw being provided inside the guide frame.

[0007] Also includes:

[0008] The lead screw slider is movably set inside the guide frame by the threaded lead screw, and a support plate is set above the lead screw slider. A support rod is welded to the upper end of the support plate, and a crossbeam plate is welded to one side of the outer wall of the support rod. A telescopic hydraulic cylinder is set at the upper end of the crossbeam plate.

[0009] A movable seat plate is welded to one end of the piston rod of the telescopic hydraulic cylinder, and a bearing circular frame is provided below the movable seat plate, with a rotating shaft provided at the front end of the bearing circular frame.

[0010] The propeller rod is welded to the outer wall of the rotating shaft. There are three propeller rods, and the distance between two adjacent propeller rods is equal. A scraper is welded to one end of the propeller rod.

[0011] A guide rod is positioned on one side of the threaded screw. Both ends of the guide rod are welded to the inner walls of both ends of the guide frame. The threaded screw has a guide hole inside, through which the threaded screw is movably connected to the guide rod.

[0012] Preferably, a stop block is welded to the outer wall of the rear end of the support rod, and an extension rod is welded to the outer wall of one side of the movable seat plate. The movable seat plate abuts against the stop block through the extension rod.

[0013] Preferably, a connecting seat is welded to the upper end of the lead screw slider, and the two ends of the connecting seat are welded to the lead screw slider and the support plate, respectively.

[0014] Preferably, a drive motor is fixedly mounted on the rear end of the supporting circular frame by screws, and the drive motor is connected to the rotating shaft via a coupling.

[0015] Preferably, a servo motor is provided at one end of the guide frame, and the output shaft of the servo motor is connected to a threaded screw drive via a coupling.

[0016] Preferably, a connecting rod is provided at the connection position between the movable seat plate and the supporting circular frame, and the two ends of the connecting rod are welded to the movable seat plate and the supporting circular frame respectively.

[0017] Preferably, the outer wall of the scraper is provided with abrasive paper, and the abrasive paper is glued and fixed to the outer wall of the scraper.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention uses a servo motor to drive the threaded screw within the guide frame to rotate, which in turn drives the screw slider to move along the guide rod, simultaneously moving the support rod and crossbeam plate. During this movement, the rotating shaft reaches the position of each discharge trough. Then, a telescopic hydraulic cylinder lowers the movable seat plate until the extension rod abuts the stop block. At this point, the center point of the rotating shaft coincides with the center point of the discharge trough. The drive motor then drives the rotating shaft to rotate, causing the scraper plates at one end of the three paddle rods to perform rotating scraping of the material inside the discharge trough. One end is attached with abrasive paper, which is used to further brush away residual material. The abrasive paper is replaceable. After one discharge trough is cleaned, it moves to the next discharge trough to continue cleaning. This saves costs and does not affect the normal operation of the disc vacuum filter. It improves the efficiency of cleaning materials from the discharge trough of the disc vacuum filter. It overcomes the problem that existing cleaning devices use scraping components to clean materials in the discharge trough, but multiple scraper structures are set up to remove materials, resulting in excessive cleaning costs and affecting the normal operation of the disc vacuum filter. Attached Figure Description

[0020] Figure 1 This is a front view of the material removal device for the discharge trough of the disc vacuum filter of this utility model.

[0021] Figure 2 This is a side view of the material removal device for the discharge trough of the disc vacuum filter of this utility model;

[0022] Figure 3 This is a rear view of the material removal device for the discharge trough of the disc vacuum filter of this utility model.

[0023] Figure 4 This is an enlarged schematic diagram of part A of the present invention;

[0024] In the diagram: 1. Filter frame; 2. Guide frame; 3. Servo motor; 4. Support rod; 5. Threaded screw; 6. Crossbeam plate; 7. Discharge chute; 8. Telescopic hydraulic cylinder; 9. Movable seat plate; 10. Bearing round frame; 11. Rotating shaft; 12. Paddle rod; 13. Scraper; 14. Friction sandpaper; 15. Drive motor; 16. Extension rod; 17. Stop block; 18. Connecting rod; 19. Screw slider; 20. Connecting seat; 21. Guide hole; 22. Guide rod; 23. Support plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Please see Figure 1-4 An embodiment of this utility model is provided: a material removal device for the discharge trough of a disc vacuum filter, including a filter frame 1, a discharge trough 7 is provided inside the filter frame 1, a guide frame 2 is fixedly provided on one outer wall of the filter frame 1 by screws, and a threaded screw 5 is provided inside the guide frame 2.

[0027] Also includes:

[0028] The lead screw slider 19 is movably set inside the guide frame 2 via the threaded lead screw 5, and a support plate 23 is set above the lead screw slider 19. A support rod 4 is welded to the upper end of the support plate 23. A crossbeam plate 6 is welded to one side of the outer wall of the support rod 4. A telescopic hydraulic cylinder 8 is set at the upper end of the crossbeam plate 6.

[0029] The movable seat plate 9 is welded to one end of the piston rod of the telescopic hydraulic cylinder 8, and a bearing circular frame 10 is provided below the movable seat plate 9, with a rotating shaft 11 provided at the front end of the bearing circular frame 10.

[0030] The propeller rod 12 is welded to the outer wall of the rotating shaft 11. There are three propeller rods 12, and the distance between two adjacent propeller rods 12 is equal. A scraper plate 13 is welded to one end of the propeller rod 12.

[0031] The guide rod 22 is located on one side of the threaded screw 5. The two ends of the guide rod 22 are welded to the inner walls of the two ends of the guide frame 2, and the threaded screw 5 is provided with a guide hole 21 inside. The threaded screw 5 is movably connected to the guide rod 22 through the guide hole 21.

[0032] In use, the rotating shaft and filter disc structure of the disc vacuum filter are removed. Then, the guide frame 2 is installed on one side of the outer wall of the filter frame 1 using screws. The servo motor 3 drives the threaded screw 5 inside the guide frame 2 to rotate, which in turn drives the screw slider 19 to move along the guide rod 22. Simultaneously, the support rod 4 and the crossbeam plate 6 move. During the movement, the rotating shaft 11 reaches the position of each discharge chute 7. Then, the telescopic hydraulic cylinder 8 drives the movable seat plate 9 to descend until the extension rod 16 abuts against the stop block 17. At this time, the rotating shaft 11... The center point coincides with the center point of the discharge trough 7. The drive motor 15 drives the rotating shaft 11 to rotate, so that the scraper 13 at one end of the three rotating paddle rods 12 rotates and scrapes the inside of the discharge trough 7. Friction sandpaper 14 is attached to one end of the scraper 13. The friction sandpaper 14 further brushes away the residual material. The friction sandpaper 14 can be replaced and used. After one discharge trough 7 is cleaned, it moves to the next discharge trough 7 to continue cleaning. This saves costs and does not affect the normal use of the disc vacuum filter, thus improving the efficiency of cleaning the material in the discharge trough of the disc vacuum filter.

[0033] Please see Figure 3 A stop block 17 is welded to the outer wall of the rear end of the support rod 4, and an extension rod 16 is welded to the outer wall of one side of the movable seat plate 9. The movable seat plate 9 abuts against the stop block 17 via the extension rod 16. The stop block 17 welded to the outer wall of the rear end of the support rod 4 serves to limit the falling height of the movable seat plate 9. Please refer to [link / reference]. Figure 4 A connecting seat 20 is welded to the upper end of the lead screw slider 19. The two ends of the connecting seat 20 are welded to the lead screw slider 19 and the support plate 23, respectively. The connecting seat 20 welded to the upper end of the lead screw slider 19 serves to connect the lead screw slider 19 and the support plate 23. Please refer to [link / reference]. Figure 2 A drive motor 15 is fixedly mounted on the rear end of the supporting circular frame 10 by screws. The drive motor 15 is connected to the rotating shaft 11 via a coupling. The drive motor 15, fixed on the rear end of the supporting circular frame 10 by screws, drives the rotating shaft 11 to rotate. Please refer to [link / reference]. Figure 1 A servo motor 3 is installed at one end of the guide frame 2. The output shaft of the servo motor 3 is connected to the lead screw 5 via a coupling. The servo motor 3 at one end of the guide frame 2 drives the lead screw 5 to rotate. Please refer to [link / reference]. Figure 3 A connecting rod 18 is provided at the connection position between the movable seat plate 9 and the supporting circular frame 10. Both ends of the connecting rod 18 are welded to the movable seat plate 9 and the supporting circular frame 10, respectively. The connecting rod 18 at the connection position between the movable seat plate 9 and the supporting circular frame 10 serves to connect the movable seat plate 9 and the supporting circular frame 10. Please refer to [link / reference]. Figure 1Friction sandpaper 14 is provided on the outer wall of the scraper 13. The friction sandpaper 14 is glued and fixed to the outer wall of the scraper 13. The friction sandpaper 14 provided on the outer wall of the scraper 13 plays the role of improving the scraping and cleaning effect.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A disc type vacuum filter discharge chute material cleaning device, comprising a filter frame (1), a discharge chute (7) is arranged inside the filter frame (1), a guide frame (2) is fixedly arranged on one side outer wall of the filter frame (1) by screws, and a threaded screw rod (5) is arranged inside the guide frame (2). characterized in that Further comprising: A screw rod slider (19) is movably arranged in the inside of the guide frame (2) through the threaded screw rod (5), a support plate (23) is arranged above the screw rod slider (19), a support rod (4) is welded on the upper end of the support plate (23), a cross beam plate (6) is welded on one side outer wall of the support rod (4), and a telescopic hydraulic cylinder (8) is arranged on the upper end of the cross beam plate (6); An active seat plate (9) is welded on one end position of the piston rod of the telescopic hydraulic cylinder (8), and a bearing circular frame (10) is arranged below the active seat plate (9), and a rotating shaft (11) is arranged on the front end position of the bearing circular frame (10); A rotating paddle rod (12) is welded on the outer wall of the rotating shaft (11), three rotating paddle rods (12) are arranged, the spacing between adjacent two rotating paddle rods (12) is equal, and a scraping plate (13) is welded on one end of the rotating paddle rod (12); A guide rod (22) is arranged on one side position of the threaded screw rod (5), both ends of the guide rod (22) are welded and connected with both end inner walls of the guide frame (2), and a guide hole (21) is arranged in the inside of the threaded screw rod (5), and the threaded screw rod (5) is movably connected with the guide rod (22) through the guide hole (21).

2. A material removal device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A stop block (17) is welded on the rear end outer wall of the support rod (4), an extension rod (16) is welded on one side outer wall of the active seat plate (9), and the active seat plate (9) is abutted with the stop block (17) through the extension rod (16).

3. A material cleaning device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A connecting seat (20) is welded on the upper end of the screw rod slider (19), and both ends of the connecting seat (20) are welded and connected with the screw rod slider (19) and the support plate (23).

4. A material cleaning device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A driving motor (15) is fixedly arranged on the rear end position of the bearing circular frame (10) through screws, and the driving motor (15) is drivingly connected with the rotating shaft (11) through a coupling.

5. A material removal device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A servo motor (3) is arranged on one end of the guide frame (2), and an output shaft of the servo motor (3) is drivingly connected with the threaded screw rod (5) through a coupling.

6. A material removal device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A connecting rod (18) is arranged at the connecting position of the active seat plate (9) and the bearing circular frame (10), and both ends of the connecting rod (18) are welded and connected with the active seat plate (9) and the bearing circular frame (10).

7. A material removal device for a discharge chute of a disc vacuum filter according to claim 1, characterized in that: A friction sandpaper (14) is arranged on the outer wall of the scraping plate (13), and the friction sandpaper (14) is adhesively fixedly connected with the outer wall of the scraping plate (13).

Citation Information

Patent Citations

  • Device for removing materials in discharge chute of disc type vacuum filter

    CN221673645U