Crushing fluted disc of high-strength wear-resistant alloy crusher

By designing a high-strength wear-resistant alloy crusher with a crushing toothed disc and adopting a protective sleeve and toothed disc mechanism, the problem of insufficient wear resistance and strength in the crushing of high-strength alloys in existing crushers has been solved, achieving efficient crushing and equipment stability, and reducing maintenance costs.

CN223761108UActive Publication Date: 2026-01-06ZENGSHANG MACHINERY MANUFACTURING (JIANGSU) CO LTD
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Patent Information

Application Number
CN202423299455.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

When processing high-strength wear-resistant alloy parts, the existing crusher's toothed discs have insufficient wear resistance and strength, leading to wear or breakage, low crushing efficiency, poor equipment stability, complex operation, and high maintenance costs.

Method used

A high-strength wear-resistant alloy crusher crushing toothed disc was designed. The toothed disc mechanism, which is connected by a protective sleeve, a connecting frame, and a fixing pin, drives the transmission rod and the working motor through a transmission belt, achieving efficient crushing and simplifying the operation process.

Benefits of technology

It improves crushing efficiency, enhances equipment stability and service life, reduces maintenance costs, and meets the high-standard requirements for high-strength alloy crushing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a crushing fluted disc of a high-strength wear-resistant alloy crusher, which relates to the technical field of alloy crushing, and comprises a crushing mechanism, the crushing mechanism comprises a bottom frame, a support frame is arranged on the bottom frame, a transmission rod is arranged in the support frame, a processing box is arranged on the outer surface of the transmission rod, and the processing box is arranged on the outer surface of the transmission rod. And an expansion plate is arranged on one side of the processing box. The working motor is placed on the bottom frame through the cushion frame and the expansion frame on the outer surface and is installed and fixed through the installation pin, and after fixing is completed, a worker only needs to use the transmission belt to connect the working motor and the transmission rod; a fluted disc mechanism is embedded in the outer surface of the transmission rod, so that a worker only needs to place an alloy part needing to be machined in the machining box and then crush the alloy part through the fluted disc mechanism; a worker only needs to close the flip cover through the butt joint rod.
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Description

Technical Field

[0001] This utility model relates to the field of alloy crushing technology, and in particular to a high-strength wear-resistant alloy crusher crushing tooth disc. Background Technology

[0002] Crushers, as essential processing equipment in industrial production, are widely used in metallurgy, mining, building materials, and chemical industries. Their main function is to process various materials to the required particle size through crushing and pulverizing processes. In the metal processing field, especially in the production and recycling of high-strength wear-resistant alloys, the pulverization of alloy parts is a crucial step. These materials typically possess high hardness and high wear resistance. Traditional crushers often fail to effectively complete the pulverization task when processing high-strength alloy parts due to insufficient wear resistance or strength of the toothed discs, which not only affects processing efficiency but also increases equipment wear and maintenance costs. The pulverization process of high-strength alloy parts is usually accompanied by high loads and high impacts.

[0003] Existing crusher toothed discs have several shortcomings when processing high-strength wear-resistant alloy parts. Traditional toothed discs are mostly made of ordinary metal materials, which have limited wear resistance and strength, making them unable to withstand the intense friction and impact during the crushing process of high-strength alloy parts. This easily leads to premature wear or breakage of the toothed discs, reducing the service life of the equipment. The toothed disc designs of existing equipment are usually too simple, lacking special structural optimization for high-hardness materials, and cannot achieve efficient crushing effects, resulting in low crushing efficiency and excessive energy consumption. The connection between the toothed disc and the transmission structure of existing crushers is not tight enough, resulting in low transmission efficiency. Under high load conditions, vibration and misalignment are prone to occur, affecting the stability and processing accuracy of the equipment. Furthermore, the loading, unloading, and maintenance operations of the equipment are relatively complex, increasing the difficulty of operation and time costs for operators. Therefore, we provide a high-strength wear-resistant alloy crushing toothed disc for a crusher. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-strength wear-resistant alloy crusher crushing tooth disc.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-strength wear-resistant alloy crusher crushing toothed disc, comprising: a crushing mechanism, the crushing mechanism comprising a base frame, a support frame provided on the base frame, a transmission rod provided in the support frame, a processing box provided on the outer surface of the transmission rod, an extension plate provided on one side of the processing box, a connecting rod provided on the extension plate, a flip cover provided at one end of the connecting rod, a transmission belt provided at one end of the transmission rod, and a power mechanism provided at one end of the transmission belt;

[0006] The power mechanism includes a pad frame, an extension frame is provided on the outer surface of the pad frame, a mounting pin is provided in the extension frame, and a working motor is provided on the pad frame.

[0007] In a preferred embodiment, the outer surface of the transmission rod is provided with a gear mechanism, the gear mechanism includes a protective sleeve, a docking frame is provided in the protective sleeve, a fixing pin is provided on the docking frame, and an outer plate is provided on the fixing pin.

[0008] In a preferred embodiment, the inner surface of the protective sleeve is nested within the outer surface of the docking frame, one end of the outer plate is inserted into the docking frame, and the outer surface of the fixing pin passes through the docking frame to limit and fix the outer plate within the docking frame.

[0009] In a preferred embodiment, one end of the support frame is fixedly connected to the base frame, the bottom of the processing box is mounted on the support frame, and the outer surface of the transmission rod is nested and inserted into the processing box.

[0010] In a preferred embodiment, one end of the expansion plate is fixedly connected to one side of the processing box, and the docking rod limits the flip cover on the expansion plate for flipping adjustment.

[0011] In a preferred embodiment, one end of the transmission belt is connected to the transmission rod, and the end of the transmission belt away from the transmission rod is connected to the working motor, which is mounted on a support frame.

[0012] In a preferred embodiment, one side of the extension frame is welded to the outer surface of the pad frame, and the bottom of the extension frame is placed on the base frame and fixed by mounting pins.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] This invention places the working motor on the base frame via a pad and an extension frame on the outer surface, and fixes it using mounting pins. After fixing, the operator only needs to connect the working motor and the transmission rod using a transmission belt, so that the working motor starts and drives the transmission rod to rotate in the processing box via the transmission belt. The outer surface of the transmission rod is nested with a gear plate mechanism. Thus, the operator only needs to place the alloy part to be processed in the processing box and then crush the alloy part through the gear plate mechanism. The operator only needs to close the flip cover by connecting rod. Attached Figure Description

[0015] Figure 1 This utility model provides a structural schematic diagram of a high-strength wear-resistant alloy crusher crushing tooth disc.

[0016] Figure 2This utility model provides a schematic diagram of the crushing mechanism of a high-strength wear-resistant alloy crusher with a crushing tooth disc.

[0017] Figure 3 This utility model provides a schematic diagram of the power mechanism structure of a high-strength wear-resistant alloy crusher's crushing tooth disc.

[0018] Figure 4 This utility model provides a schematic diagram of the toothed disc mechanism of a high-strength wear-resistant alloy crusher.

[0019] Legend:

[0020] 1. Crushing mechanism; 11. Base frame; 12. Support frame; 13. Transmission rod; 14. Processing box; 15. Extension plate; 16. Connecting rod; 17. Flip cover; 18. Transmission belt;

[0021] 2. Power mechanism; 21. Support frame; 22. Extension frame; 23. Mounting pin; 24. Working motor;

[0022] 3. Gear mechanism; 31. Protective sleeve; 32. Connecting frame; 33. Fixing pin; 34. External plate. Detailed Implementation

[0023] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings and examples.

[0024] It should be noted that many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.

[0025] Furthermore, it should be understood in the description of this utility model that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transition structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0027] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Example

[0028] like Figure 1-3 As shown, this utility model provides a technical solution: a high-strength wear-resistant alloy crusher crushing toothed disc, including: a crushing mechanism 1, the crushing mechanism 1 including a base frame 11, a support frame 12 provided on the base frame 11, a transmission rod 13 provided in the support frame 12, a processing box 14 provided on the outer surface of the transmission rod 13, an extension plate 15 provided on one side of the processing box 14, a connecting rod 16 provided on the extension plate 15, a flip cover 17 provided at one end of the connecting rod 16, a transmission belt 18 provided at one end of the transmission rod 13, and a power mechanism 2 provided at one end of the transmission belt 18;

[0029] The power mechanism 2 includes a pad frame 21, an extension frame 22 is provided on the outer surface of the pad frame 21, a mounting pin 23 is provided in the extension frame 22, and a working motor 24 is provided on the pad frame 21.

[0030] One end of the support frame 12 is fixedly connected to the base frame 11. The bottom of the processing box 14 is installed on the support frame 12. The outer surface of the transmission rod 13 is nested and inserted into the processing box 14. One end of the extension plate 15 is fixedly connected to one side of the processing box 14. The docking rod 16 limits the flip cover 17 on the extension plate 15 for flipping and adjustment. One end of the transmission belt 18 is docked to the transmission rod 13. The end of the transmission belt 18 away from the transmission rod 13 is docked to the working motor 24. The working motor 24 is installed on the pad frame 21. One side of the extension frame 22 is welded to the outer surface of the pad frame 21. The bottom of the extension frame 22 is placed on the base frame 11 and fixed by the mounting pin 23.

[0031] In this embodiment, before using the crushing toothed disc for alloy crushing, the operator can place the working motor 24 on the base frame 11 via the pad 21 and the extension frame 22 on the outer surface, and fix it using the mounting pin 23. After fixing, the operator only needs to connect the working motor 24 and the transmission rod 13 using the transmission belt 18, so that the working motor 24 starts and drives the transmission rod 13 to rotate in the processing box 14 via the transmission belt 18. The toothed disc mechanism 3 is nested on the outer surface of the transmission rod 13. Thus, the operator only needs to place the alloy part to be processed in the processing box 14 and crush the alloy part through the toothed disc mechanism 3. The operator only needs to close the flip cover 17 by connecting rod 16. Example

[0032] like Figure 1-4 As shown, a gear mechanism 3 is provided on the outer surface of the transmission rod 13. The gear mechanism 3 includes a protective sleeve 31, a docking frame 32 is provided in the protective sleeve 31, a fixing pin 33 is provided on the docking frame 32, and an outer plate 34 is provided on the fixing pin 33. The inner surface of the protective sleeve 31 is nested in the outer surface of the docking frame 32, one end of the outer plate 34 is inserted into the docking frame 32, and the outer surface of the fixing pin 33 passes through the docking frame 32 to limit and fix the outer plate 34 in the docking frame 32.

[0033] In this embodiment, the gear mechanism 3 on the outer surface of the transmission rod 13 is composed of a docking frame 32, a fixing pin 33, and an outer plate 34. The operator only needs to assemble the crushing blades that need to be docked onto the outer plate 34, and then nest the inner surfaces of the protective sleeve 31 and the docking frame 32 onto the outer surface of the transmission rod 13. This allows the working motor 24 to drive the transmission rod 13 through the transmission belt 18 to drive the gear mechanism 3 for crushing, thereby further improving its practicality in actual use.

[0034] Working principle:

[0035] like Figure 1-4As shown, before using this crushing disc for alloy crushing, the operator must first securely install the working motor 24 onto the base frame 11 using the pad 21 and the extension frame 22 on the outer surface. During installation, the operator uses the mounting pin 23 to fix the working motor 24, ensuring it is firmly in place. After fixing, the operator connects the working motor 24 to the transmission rod 13 via the transmission belt 18. Thus, when the working motor 24 is started, the transmission belt 18 drives the transmission rod 13 to rotate within the processing box 14. The outer surface of the transmission rod 13 is embedded with a toothed disc mechanism 3, ensuring stable operation of the toothed disc during rotation.

[0036] Next, the operator places the alloy parts to be crushed into the processing box 14 and assembles the crushing blades onto the outer plate 34. Then, by nesting the inner surfaces of the protective sleeve 31 and the docking frame 32 onto the outer surface of the transmission rod 13, all components are ensured to be tightly joined. After starting the working motor 24, the transmission belt 18 drives the transmission rod 13 to rotate, thereby driving the gear mechanism 3 to efficiently crush the alloy parts. The entire process is simple to operate; the operator only needs to place the alloy parts into the processing box 14 and close the flip cover 17 using the docking rod 16 to complete the crushing operation. This design not only improves crushing efficiency but also ensures high practicality and reliability of the equipment in actual use through a robust structure and precise transmission system, meeting the high standards required for alloy crushing processing in industrial environments.

[0037] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0038] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high strength abrasion resistant alloy pulverizer crushing tooth disc, characterized by, Include: The crushing mechanism (1) includes the chassis (11), the support frame (12) is arranged on the chassis (11), the transmission rod (13) is arranged in the support frame (12), the outer surface of the transmission rod (13) is provided with a processing box (14), one side of the processing box (14) is provided with an expansion board (15), the expansion board (15) is provided with a docking rod (16), one end of the docking rod (16) is provided with a flip cover (17), one end of the transmission rod (13) is provided with a transmission belt (18), one end of the transmission belt (18) is provided with a power mechanism (2); The power mechanism (2) comprises a pad frame (21), the outer surface of the pad frame (21) is provided with an expansion frame (22), the expansion frame (22) is provided with a mounting pin (23), the pad frame (21) is provided with a working motor (24).

2. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 1, characterized by: The outer surface of the transmission rod (13) is provided with a gear disc mechanism (3), the gear disc mechanism (3) comprises a protective sleeve (31), the protective sleeve (31) is provided with a docking frame (32), the docking frame (32) is provided with a fixed pin (33), the fixed pin (33) is provided with an external plate (34).

3. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 2, characterized in that: The inner surface of the protective sleeve (31) is nested in the outer surface of the docking frame (32), one end of the external plate (34) is inserted into the docking frame (32), and the outer surface of the fixed pin (33) is inserted through the docking frame (32) to limit and fix the external plate (34) in the docking frame (32).

4. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 1, characterized by: One end of the support frame (12) is fixedly connected to the chassis (11), the bottom of the processing box (14) is mounted on the support frame (12), and the outer surface of the transmission rod (13) is nested and inserted in the processing box (14).

5. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 1 wherein: One end of the expansion board (15) is fixedly connected to one side of the processing box (14), and the docking rod (16) limits the flip cover (17) on the expansion board (15) for flip adjustment.

6. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 1 wherein: One end of the transmission belt (18) is connected to the transmission rod (13), the end of the transmission belt (18) away from the transmission rod (13) is connected to the working motor (24), and the working motor (24) is mounted on the pad frame (21).

7. A high strength abrasion resistant alloy pulverizer tooth disc according to claim 1 wherein: One side of the expansion frame (22) is welded to the outer surface of the pad frame (21), and the expansion frame (22) is placed on the chassis (11) and mounted and fixed by the mounting pin (23).