Abrasion alarm device for hammer head of hammer crusher
By designing the connection components for the hammer wear alarm device for hammer crushers, the problem of downtime caused by disassembly of traditional devices was solved, enabling rapid installation and disassembly and improving production efficiency.
Patent Information
- Application Number
- CN202520007253.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-02
AI Technical Summary
The existing hammer wear alarm device for hammer crushers requires disassembly when installing or replacing sensors, resulting in prolonged equipment downtime and economic losses.
A hammer wear alarm device for a hammer crusher was designed. The alarm device can be quickly installed and disassembled through connecting components. The disassembly process is simplified by using limit blocks, sliding grooves and springs.
It enables the rapid installation and replacement of hammerhead wear alarm devices, reducing equipment downtime and improving production efficiency.
Smart Images

Figure CN223761117U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of hammer head wear detection, concretely to a hammer crusher hammer head wear alarm device. BACKGROUND
[0002] Hammer crusher is a kind of equipment that breaks material in the form of impact, and it is divided into single rotor and double rotor two forms. It is a crusher for breaking the material with the maximum particle size of 600-1800 millimeters to 25 or 25 millimeters below. Hammer crusher is suitable for crushing medium hardness materials in cement, chemical, electric power, metallurgy and other industrial departments, such as limestone, slag, coke, coal and other materials.
[0003] The existing hammer head wear alarm device mainly detects the working state change of hammer head through artificial periodic inspection or sensor, which can make the wear detection more accurate and efficient.
[0004] However, when the sensor needs to be checked or replaced during the installation of the alarm device, the alarm device needs to be quickly disassembled to avoid potential economic losses caused by long downtime. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a hammer crusher hammer head wear alarm device to solve the problem of long downtime caused by potential economic losses in the installation of the alarm device.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a hammer crusher hammer head wear alarm device, comprising:
[0007] The upper surface of the mounting frame is fixedly provided with a protection box, the outer side of the protection box is fixedly provided with a connecting assembly, the connecting assembly comprises: a fixed frame, two first limiting grooves are formed in the inner side of the fixed frame, an inner cavity is formed in the inner surface of the fixed frame, an alarm device body is arranged on the inner surface of the inner cavity, two limiting blocks are fixedly arranged on the both sides of the alarm device body, and a second clamping groove is formed in the side wall of the limiting block;
[0008] The outer side of the fixed frame is fixedly provided with a frame, the upper surface of the frame is provided with a sliding groove, the inner side of the sliding groove is provided with a second limiting groove, the inner side of the fixed frame is fixedly connected with a spring, one end of the spring is fixedly connected with a plug rod, and the upper surface of the plug rod is fixedly provided with a pull rod.
[0009] Preferably, the inner side of the first limiting groove is provided with a first clamping groove, and the plug rod is connected with the first clamping groove and the second clamping groove.
[0010] Preferably, the alarm device body is slidably installed in the inner cavity via a limiting block and a first limiting groove.
[0011] Preferably, the insertion rod slides on the inner surface of the fixed frame via a pull rod and a sliding groove, and the second limiting groove is engaged with the pull rod.
[0012] Preferably, a mounting plate is fixedly installed on the side wall of the fixed frame. The outer surface of the mounting plate has mounting holes, and the inner surface of the mounting holes is provided with bolts. The mounting plate is fixedly connected to the side wall of the protective box by bolts passing through the mounting holes.
[0013] Preferably, a drive assembly is fixedly installed on the outside of the protective box. The drive assembly includes a motor, the output end of which is rotatably connected to a rotating shaft, and a hammer body is rotatably installed on the outer surface of the rotating shaft.
[0014] Preferably, the side surface of the hammer head body is provided with an extreme position detection point, and a visual detection device is fixedly installed on the side surface of the alarm device body, with the extreme position detection point being tangent to the movement trajectory of the visual detection device.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This utility model proposes a hammer crusher hammer wear alarm device. By setting up a connecting assembly, during installation, the limiting blocks on both sides of the alarm device body engage with the first limiting groove inside the fixed frame. A pull rod in the sliding groove drives the insert rod to move via a spring, causing the pull rod to engage with the insert rod in the second limiting groove, thus installing the alarm device body. During disassembly and maintenance, pulling the pull rod in the second limiting groove back into the sliding groove, and the spring's rebound energy causes the insert rod to disengage from the second locking groove and retract to the inner surface of the frame, enabling rapid disassembly of the alarm device body. This allows operators to complete the installation and replacement of the wear alarm device in a short time, reducing equipment downtime and improving production efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 Exploded view of the alarm device of this utility model;
[0019] Figure 3 This is a schematic diagram of the connection component structure of this utility model;
[0020] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle;
[0021] Figure 5 This is a schematic diagram of the limit position detection point structure of the hammer body of this utility model;
[0022] Figure 6 This is a schematic diagram of the internal structure of the fixed frame of this utility model.
[0023] In the diagram: 1. Mounting bracket; 2. Protective box; 3. Motor; 4. Rotating shaft; 5. Hammer head body; 6. Limit position detection point; 7. Mounting plate; 8. Fixing frame; 9. Mounting hole; 10. Bolt; 11. First slot; 12. First limit slot; 13. Inner cavity; 14. Alarm device body; 15. Limit block; 16. Second slot; 17. Visual inspection device; 18. Frame; 19. Slide groove; 20. Spring; 21. Insert rod; 22. Pull rod; 23. Second limit slot. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1 to 6 This utility model provides a technical solution: a hammer wear alarm device for a hammer crusher;
[0026] Example 1:
[0027] To facilitate rapid installation of the alarm device, a protective box 2 is fixedly installed on the upper surface of the mounting bracket 1. A connecting assembly is fixedly installed on the outer side of the protective box 2. The connecting assembly includes: a fixed frame 8, with two first limiting grooves 12 on the inner side of the fixed frame 8, an inner cavity 13 on the inner surface of the fixed frame 8, an alarm device body 14 on the inner surface of the inner cavity 13, two limiting blocks 15 fixedly installed on both sides of the alarm device body 14, and second slots 16 on the sidewalls of the limiting blocks 15. A frame 18 is fixedly installed on the outer side of the fixed frame 8, and a sliding groove 1 is provided on the upper surface of the frame 18. 9. A second limiting groove 23 is provided on the inner side of the slide groove 19. A spring 20 is fixedly connected to the inner side of the fixed frame 8. A plug rod 21 is fixedly connected to one end of the spring 20. A pull rod 22 is fixedly installed on the upper surface of the plug rod 21. By engaging the limiting blocks 15 on both sides of the alarm device body 14 with the first limiting groove 12 on the inner side of the fixed frame 8, the pull rod 22 in the slide groove 19 is slid to drive the plug rod 21 to move through the spring 20, so that the pull rod 22 drives the plug rod 21 to engage in the second limiting groove 23, thereby realizing the insertion of the plug rod 21 into the second slot 16, and thus installing the alarm device body 14.
[0028] Example 2:
[0029] Based on Embodiment 1, in order to achieve rapid disassembly of the alarm device, a first slot 11 is provided on the inner side of the first limiting groove 12. The insertion rod 21 is inserted and connected to the first slot 11 and the second slot 16. The alarm device body 14 is slidably installed in the inner cavity 13 through the limiting block 15, the first limiting groove 12, and the insertion rod 21 slides on the inner surface of the fixed frame 8 through the pull rod 22 and the sliding groove 19. The second limiting groove 23 is engaged with the pull rod 22. By pulling the pull rod 22 in the second limiting groove 23 back to the sliding groove 19, the elastic energy of the spring 20 drives the insertion rod 21 to disengage from the second slot 16 and retract to the inner surface of the frame 18, thereby achieving rapid disassembly of the alarm device body 14. This allows operators to complete the installation and replacement of the worn alarm device in a short time, reducing equipment downtime and improving production efficiency.
[0030] Working principle: To achieve rapid disassembly and assembly of the alarm device body 14, the limiting blocks 15 on both sides of the alarm device body 14 are engaged with the first limiting groove 12 inside the fixed frame 8. The pull rod 22 in the sliding groove 19 drives the insertion rod 21 to move via the spring 20, causing the pull rod 22 to engage the insertion rod 21 in the second limiting groove 23, thus connecting the insertion rod 21 to the second slot 16 and installing the alarm device body 14. Pulling the pull rod 22 in the second limiting groove 23 back into the sliding groove 19, and using the restoring energy of the spring 20, the insertion rod 21 disengages from the second slot 16 and retracts to the inner surface of the frame 18, thereby achieving rapid disassembly of the alarm device body 14. This allows operators to complete the installation and replacement of worn alarm devices in a short time, reducing equipment downtime and improving production efficiency.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A hammer wear alarm device for a hammer crusher, characterized in that: The application relates to a protective box, which comprises a mounting frame (1), a protective box (2) fixedly arranged on the upper surface of the mounting frame (1), a connecting assembly fixedly arranged on the outer side of the protective box (2), a fixed frame (8) provided with two first limiting grooves (12) on the inner side of the fixed frame (8), an inner cavity (13) formed in the inner surface of the fixed frame (8), an alarm device body (14) arranged on the inner surface of the inner cavity (13), two limiting blocks (15) fixedly arranged on the two sides of the alarm device body (14), and a second clamping groove (16) formed in the side wall of the limiting block (15). A frame (18) is fixedly arranged on the outer side of the fixed frame (8), a sliding groove (19) is formed in the upper surface of the frame (18), a second limiting groove (23) is formed in the inner side of the sliding groove (19), a spring (20) is fixedly connected to the inner side of the fixed frame (8), one end of the spring (20) is fixedly connected with an inserting rod (21), and a pull rod (22) is fixedly arranged on the upper surface of the inserting rod (21).
2. A hammer wear alarm device for a hammer crusher as claimed in claim 1, characterized in that: A first clamping groove (11) is formed in the inner side of the first limiting groove (12), and the inserting rod (21) is in plug-in connection with the first clamping groove (11) and the second clamping groove (16).
3. A hammer wear alarm device for a hammer crusher as claimed in claim 1, characterized in that: The alarm device body (14) is in sliding plug-in connection with the first limiting groove (12) of the inner cavity (13) through the limiting block (15).
4. A hammer wear alarm device for a hammer crusher as claimed in claim 1, characterized in that: The inserting rod (21) slides on the inner surface of the fixed frame (8) through the pull rod (22) and the sliding groove (19), and the second limiting groove (23) is in clamping connection with the pull rod (22).
5. A hammer wear alarm device for a hammer crusher as claimed in claim 1, characterized in that: A mounting plate (7) is fixedly arranged on the side wall of the fixed frame (8), a mounting hole (9) is formed in the outer surface of the mounting plate (7), a bolt (10) is arranged on the inner surface of the mounting hole (9), and the mounting plate (7) is fixedly connected with the side wall of the protective box (2) through the bolt (10) penetrating through the mounting hole (9).
6. A hammer wear alarm device for a hammer crusher as claimed in claim 1, characterized in that: A driving assembly is fixedly arranged on the outer side of the protective box (2), the driving assembly comprises a motor (3), a rotating shaft (4) is in rotating connection with the output end of the motor (3), and a hammer head body (5) is rotatably arranged on the outer surface of the rotating shaft (4).
7. A hammer wear alarm device for a hammer crusher as claimed in claim 6, characterized in that: A limit position detection point (6) is arranged on the side surface of the hammer head body (5), a visual detection device (17) is fixedly arranged on the side surface of the alarm device body (14), and the limit position detection point (6) is tangent to the motion track of the visual detection device (17).