Diamond wire sand plating equipment with self-cleaning effect
The design of the self-cleaning diamond wire sand plating equipment solves the problem of sand and impurity accumulation in the sand plating tank, realizes automated cleaning and stable operation of the equipment, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202520057749.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-10
AI Technical Summary
During the use of existing diamond wire sand plating equipment, the accumulation of sand particles and impurities in the sand plating tank leads to frequent equipment failures, affecting production continuity and efficiency, and increasing maintenance costs.
A self-cleaning diamond wire sand plating device was designed, including an operating mechanism, a filtration mechanism, and a cleaning component. The device uses a drive motor to automatically clean the residue in the plating tank by using a scraper. The device is combined with a locking component to achieve stable fixation and convenient replacement of the filter plate. The device is equipped with a display screen to monitor the status of the equipment in real time.
It enables the equipment to have a self-cleaning function, improves the continuous operation efficiency of the production line, reduces maintenance costs, ensures the uniformity and stability of the sand plating process, and enhances product quality and equipment reliability.
Smart Images

Figure CN223761586U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of sand plating equipment, specifically relating to a diamond wire sand plating equipment with self-cleaning effect. Background Technology
[0002] A self-cleaning diamond wire abrasive coating equipment is an industrial device specifically designed for coating diamond wire with abrasive particles. It has a self-cleaning function to maintain the continuity and efficiency of the abrasive coating process. In general, a self-cleaning diamond wire abrasive coating equipment is a highly efficient and automated industrial device. By integrating a self-cleaning system, it can effectively maintain the stability of the abrasive coating process and product quality, while reducing maintenance and downtime.
[0003] Existing diamond wire sand plating equipment often faces the problem of continuous accumulation of sand particles and impurities in the plating tank. This accumulation not only reduces the plating effect but may also lead to equipment malfunction. Therefore, to maintain normal operation, regular shutdowns for cleaning are required. This not only consumes manpower and resources but also significantly affects the continuous operation efficiency of the production line, increases production costs, and limits the expansion of production scale and efficiency improvement. Therefore, a diamond wire sand plating equipment with self-cleaning properties is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a diamond wire sand plating device with a self-cleaning effect, which aims to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A diamond wire abrasive plating device with self-cleaning effect includes an operating mechanism, comprising a fixed frame, a storage box fixedly installed on the surface of the fixed frame, a pump body adapted to be installed on the side surface of the storage box, a plating box communicating with the output end of the pump body, a cleaning component disposed in the inner cavity of the plating box, a connecting pipe communicating with the side surface of the plating box, a control box adapted to be installed on the outer surface of the plating box, and a display screen electrically connected to the surface of the control box.
[0007] The filtration mechanism includes a filter box, a locking assembly disposed in the inner cavity of the filter box, a filter plate fixedly connected to the locking assembly, a slot formed in the inner wall of the filter box, and a pump used in conjunction with the filter box.
[0008] As a preferred embodiment of the present invention, the plating box includes a box body and a plating tank formed in the inner cavity of the box body.
[0009] As a preferred embodiment of this utility model, the cleaning assembly includes a transmission rod, a drive motor adapted to be installed on the surface of the transmission rod, a protective shell fixedly connected to the bottom of the transmission rod, and a cleaning component disposed in the inner cavity of the protective shell.
[0010] As a preferred embodiment of this utility model, the cleaning component includes a rotating column fixedly connected to the drive motor, a fixed plate inserted into the side surface of the rotating column, a fixed sleeve fixedly connected to the surface of the rotating column, and a rotating rod hinged to the side surface of the fixed sleeve.
[0011] As a preferred embodiment of the present invention, the cleaning component further includes a connecting post hinged to the end of the rotating rod, a half gear fixedly connected to the side surface of the connecting post, and a rack meshing with the half gear.
[0012] As a preferred embodiment of the present invention, the cleaning component further includes a fixing rod fixedly installed on the side surface of the rack, and a scraper fixedly connected to the end of the fixing rod, wherein two pairs of scrapers are symmetrically arranged.
[0013] As a preferred embodiment of this utility model, the engaging assembly includes a limiting plate, a spring fixedly connected to the side surface of the limiting plate, a push plate in contact with the spring, and a locking block fixedly connected to the side surface of the push plate, wherein the locking block engages with the locking groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: through the setting of the operating mechanism and the filtering mechanism, and the special design of the cleaning component, the diamond wire sand plating equipment has successfully achieved the function of self-cleaning. This innovation not only avoids frequent shutdowns for cleaning caused by the accumulation of sand particles and impurities, greatly improving the continuous operation efficiency of the production line, but also significantly reduces the maintenance cost of the equipment. In addition, the equipment can also ensure the uniformity and stability of the sand plating process, thereby improving the quality of the product. The improved convenience and safety of operation make the working environment of the operators more friendly, and the reliability of the equipment is also enhanced. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2This is a schematic diagram of the operating mechanism structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the plating box structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the cleaning component structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model;
[0021] Figure 6 This is a schematic diagram of the filter assembly structure of this utility model;
[0022] Figure 7 This is a schematic diagram of the snap-fit assembly structure of this utility model.
[0023] In the diagram: 100, Operating mechanism; 200, Filtration mechanism; 101, Fixing frame; 102, Storage tank; 103, Pump body; 104, Plating tank; 105, Cleaning assembly; 106, Connecting pipe; 107, Control box; 108, Display screen; 201, Filter box; 202, Clamping assembly; 203, Filter plate; 204, Slot; 205, Material pump; 104a, Housing; 104b, Plating tank; 105a, Transmission rod; 105b 105d, Drive motor; 105c, Protective shell; 105d, Cleaning component; 105d-1, Rotating column; 105d-2, Fixed plate; 105d-3, Fixed sleeve; 105d-4, Rotating rod; 105d-5, Connecting column; 105d-6, Half gear; 105d-7, Rack; 105d-8, Fixed rod; 105d-9, Scraper; 202a, Limiting plate; 202b, Spring; 202c, Push plate; 202d, Locking block. Detailed Implementation
[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0027] Example
[0028] Reference Figures 1-7 This embodiment of the present invention provides a diamond wire abrasive plating device with a self-cleaning effect, comprising:
[0029] The operating mechanism 100 includes a fixed frame 101, a storage box 102 fixedly installed on the surface of the fixed frame 101, a pump body 103 adapted to be installed on the side surface of the storage box 102, a plating tank 104 connected to the output end of the pump body 103, a cleaning component 105 disposed in the inner cavity of the plating tank 104, a connecting pipe 106 connected to the side surface of the plating tank 104, a control box 107 adapted to be installed on the outer surface of the plating tank 104, and a display screen 108 electrically connected to the surface of the control box 107.
[0030] The filtration mechanism 200 includes a filter box 201, a locking assembly 202 disposed in the inner cavity of the filter box 201, a filter plate 203 fixedly connected to the locking assembly 202, a slot 204 formed in the inner wall of the filter box 201, and a pump 205 used in conjunction with the filter box 201.
[0031] The plating box 104 includes a box body 104a and a plating tank 104b formed in the inner cavity of the box body 104a.
[0032] It should be noted that the operating mechanism 100 and the filtration mechanism 200 of this diamond wire sand plating equipment work together. Through the coordinated use of components such as the storage tank 102, pump body 103, plating tank 104, cleaning component 105, and control box 107, an automated and intelligent sand plating process is achieved. The plating tank 104b inside the plating tank 104 is specifically designed for diamond wire sand plating, while the filtration mechanism 200 ensures the purity of the sand plating material. The entire equipment not only improves production efficiency and reduces maintenance costs, but also achieves real-time monitoring and convenient operation through the display screen 108. The high efficiency and stability of the workflow result in uniform and reliable sand plating quality, thus bringing significant benefits to the diamond wire sand plating process and enhancing the market competitiveness of the product.
[0033] The cleaning assembly 105 includes a transmission rod 105a, a drive motor 105b adapted to be installed on the surface of the transmission rod 105a, a protective shell 105c fixedly connected to the bottom of the transmission rod 105a, and a cleaning component 105d disposed in the inner cavity of the protective shell 105c. The cleaning component 105d includes a rotating column 105d-1 fixedly connected to the drive motor 105b, a fixing plate 105d-2 inserted into the side surface of the rotating column 105d-1, a fixing sleeve 105d-3 fixedly connected to the surface of the rotating column 105d-1, and a rotating rod 105d-4 hinged to the side surface of the fixing sleeve 105d-3.
[0034] The cleaning component 105d also includes a connecting post 105d-5 hinged to the end of the rotating rod 105d-4, a half gear 105d-6 fixedly connected to the side surface of the connecting post 105d-5, and a rack 105d-7 meshing with the half gear 105d-6. The cleaning component 105d also includes a fixing rod 105d-8 fixedly installed on the side surface of the rack 105d-7, and a scraper 105d-9 fixedly connected to the end of the fixing rod 105d-8. Two pairs of scrapers 105d-9 are symmetrically arranged.
[0035] Specifically, the diamond wire sand plating equipment achieves a highly efficient self-cleaning function through the setting of the cleaning component 105. The two pairs of symmetrically arranged scrapers 105d-9 can effectively clean the residue in the plating tank 104b, ensuring the continuity and stability of the sand plating process. It not only improves the automation level of the equipment and reduces manual intervention, but also significantly improves the sand plating efficiency and quality, while extending the service life of the equipment. During use, the automatic operation of the cleaning component 105 ensures the continuous cleanliness of the plating tank 104b, thereby ensuring the smoothness of the diamond wire sand plating process and the consistency of the products.
[0036] The engaging assembly 202 includes a limiting plate 202a, a spring 202b fixedly connected to the side surface of the limiting plate 202a, a push plate 202c in contact with the spring 202b, and a locking block 202d fixedly connected to the side surface of the push plate 202c. The locking block 202d engages with the locking groove 204.
[0037] It should be noted that the design of the locking assembly 202 enables stable locking and convenient replacement of the filter plate 203. It ensures the safe fixation of the filter plate 203 inside the filter box 201. At the same time, through the cooperation of the spring 202b and the push plate 202c, the installation and disassembly of the filter plate 203 are more flexible and quick. During use, the effective operation of the locking assembly 202 not only improves the filtration efficiency and reduces the failure rate of the filtration system, but also enhances the overall stability and reliability of the equipment. It is also convenient for maintenance and replacement, thereby improving the operational convenience and production efficiency of the entire sand plating equipment.
[0038] During operation, the synergistic action of the operating mechanism 100 and the filtration mechanism 200 enables an automated and intelligent sand plating process. The sand plating material in the storage tank 102 is transported to the plating tank 104b in the plating box 104 via the pump body 103. Simultaneously, the drive motor 105b in the cleaning component 105 drives the cleaning components 105d, such as the rotating column 105d-1, the fixing sleeve 105d-3, and the rotating rod 105d-4, to operate automatically. Two pairs of symmetrically arranged scrapers 105d-9 clean the residue in the plating tank 104b, ensuring the continuity and stability of the sand plating process. The locking component 202 in the filtration mechanism 200 ensures the safe fixation and convenient replacement of the filter plate 203. The material pump 205 works in conjunction with the filter box 201 to ensure the purity of the sand plating material. Throughout the process, the display screen 108 on the control box 107 monitors the equipment status in real time, making operation more convenient. The design of the locking component 202 improves filtration efficiency, reduces the failure rate, and enhances the stability of the equipment, thereby improving production efficiency and product quality.
[0039] In summary, the coordinated operation of the operating mechanism 100 and the filtration mechanism 200 achieves a highly efficient and automated sand plating process, resulting in significant benefits: First, the self-cleaning function of the cleaning component 105 greatly improves production efficiency, reduces manual intervention, and ensures the continuity and stability of the sand plating process; second, the design of the locking component 202 ensures the safe fixing and convenient replacement of the filter plate 203, improving filtration efficiency, reducing the failure rate, and enhancing the stability and reliability of the equipment; finally, the intelligent and real-time monitoring functions of the overall equipment improve operational convenience, reduce maintenance costs, thereby enhancing the market competitiveness of the product and extending the service life of the equipment.
[0040] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0041] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0042] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A diamond wire sanding device with self-cleaning effect, characterized in that: The utility model relates to a kind of electroplating device and method, including, Operating mechanism (100), including fixed frame (101), fixedly installed in the fixed frame (101) surface storage tank (102), the pump body (103) of adaptive installation in the side surface of the storage tank (102), with the pump body (103) output end communication plating tank (104), cleaning assembly (105) is arranged in the inner chamber of the plating tank (104), the connecting pipe (106) of communication in the side surface of the plating tank (104), adaptive installation control box (107) in the outer surface of the plating tank (104), and display screen (108) electrically connected in the surface of the control box (107); Filtering mechanism (200), including filter box (201), setting in the filter box (201) inner chamber clamping assembly (202), with the clamping assembly (202) fixedly connected filter plate (203), the clamping groove (204) being opened in the inner wall of the filter box (201), and the pumping pump (205) used in cooperation with the filter box (201).
2. The diamond wire sanding device with self-cleaning effect according to claim 1, characterized in that: The plating tank (104) includes a tank body (104a), and a plating groove (104b) is opened in the inner chamber of the tank body (104a).
3. The diamond wire sanding device with self-cleaning effect according to claim 2, characterized in that: The cleaning assembly (105) includes a transmission rod (105a), a drive motor (105b) adaptively installed on the surface of the transmission rod (105a), a protective shell (105c) fixedly connected to the bottom of the transmission rod (105a), and a cleaning component (105d) arranged in the inner chamber of the protective shell (105c).
4. The diamond wire sanding device with self-cleaning effect according to claim 3, characterized in that: The cleaning component (105d) includes a rotating column (105d-1) fixedly connected to the drive motor (105b), a fixed disc (105d-2) inserted into the side surface of the rotating column (105d-1), a fixed sleeve (105d-3) fixedly connected to the surface of the rotating column (105d-1), and a rotating rod (105d-4) hingedly connected to the side surface of the fixed sleeve (105d-3).
5. The diamond wire sanding device with self-cleaning effect according to claim 4, characterized in that: The cleaning component (105d) further includes a connecting column (105d-5) hingedly connected to the end of the rotating rod (105d-4), a half gear (105d-6) fixedly connected to the side surface of the connecting column (105d-5), and a rack (105d-7) engaged with the half gear (105d-6).
6. The diamond wire sanding device with self-cleaning effect according to claim 5, characterized in that: The cleaning component (105d) further includes a fixed rod (105d-8) fixedly installed on the side surface of the rack (105d-7), and a scraper (105d-9) fixedly connected to the end of the fixed rod (105d-8), and the scraper (105d-9) is symmetrically provided with two pairs.
7. The diamond wire sanding device with self-cleaning effect according to claim 6, characterized in that: The clamping assembly (202) includes a limiting plate (202a), a spring (202b) fixedly connected to the side surface of the limiting plate (202a), a push plate (202c) in contact with the spring (202b), and a clamping block (202d) fixedly connected to the side surface of the push plate (202c), and the clamping block (202d) is clamped with the clamping groove (204).