Stainless steel uncoiling device

By using a combination of convex and concave rolls to form ridges on the surface of stainless steel coils, and combining this with the rolls and pressure plates of the flattening assembly, the problem of high-precision flattening of thick stainless steel coils is solved, achieving a high-quality uncoiling effect.

CN223761768UActive Publication Date: 2026-01-06GUANGDONG LIFA STAINLESS STEEL IND CO LTD
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Patent Information

Application Number
CN202520303615.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-06
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

Existing stainless steel uncoilers are unable to perform high-precision, multi-layer flattening of thick stainless steel coils, often resulting in insufficient flatness and surface defects, which cannot meet the needs of subsequent processing.

Method used

It adopts a combination structure of convex and concave rolls, and forms ridges on the surface of stainless steel coils by reverse spiral pressure ridges. Combined with the rolls and pressure plates of the flattening component, it can extend and flatten the stainless steel coils. The distance between the concave and convex rolls and the lifting and lowering of the pressure guide strips are adjusted by the drive rod to adapt to coils of different thicknesses.

Benefits of technology

It achieves high-precision flattening and improved flatness of stainless steel coils, eliminates surface embossing, adapts to the uncoiling requirements of coils of different specifications, and improves production efficiency and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stainless steel uncoiling device which comprises a fixed base and an uncoiling frame fixed on one side of the fixed base. A ridge pressing assembly is installed on the unwinding frame and is formed by matching a concave finishing roller and a convex finishing roller, the distance between the concave finishing roller and the convex finishing roller is adjusted through a driving rod, two sections of reversely-spiral ridge pressing strips are arranged on the surface of the convex finishing roller and meshed with grooves in the surface of the concave finishing roller, ridge lines can be pressed on the surface of the stainless steel coiled material, and the coiled material can extend towards the two sides. And then, the stainless steel coiled material passes through a flattening assembly installed on the fixed base, and flattening and leveling of the coiled material with the ridge lines are achieved. The device is simple in structure and can be flexibly adjusted according to different thicknesses and specifications of the stainless steel coiled materials, high-precision leveling is taken into account while the surface of the coiled materials is embossed, the flatness and extensibility of the stainless steel coiled materials are remarkably improved, and the subsequent deep processing requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to stainless steel roll processing technical field, concretely is a kind of stainless steel uncoiler. BACKGROUND

[0002] With the rapid development of modern industry, stainless steel material is widely used in various industries, and its good corrosion resistance, high strength and aesthetic characteristics make it play an important role in the fields of machinery, building, household appliances and the like. Since stainless steel is often transported and stored in the form of coil, it is usually necessary to uncoil the stainless steel coil before use and to ensure the flatness after uncoiling as much as possible to improve the quality of subsequent processing.

[0003] In the prior art, the common stainless steel uncoiler mainly includes a pay-off stand, a guide device and a simple flattening roller set, and cannot effectively flatten and smooth the stainless steel coil in multiple levels according to the requirements of different industries, especially for the stainless steel coil with large thickness, which often has problems such as insufficient flatness after uncoiling, surface defects or edge wrinkles of the coil, and it is difficult to meet the subsequent processing requirements. Therefore, there is an urgent need in the market for a stainless steel uncoiler that can consider ridge line embossing and high-precision flattening during uncoiling to ensure that the stainless steel coil is preliminarily embossed while also obtaining good ductility and flatness. SUMMARY

[0004] The utility model aims at solving the technical problems existing in the prior art or related art.

[0005] The utility model provides a kind of stainless steel uncoiler, comprising:

[0006] A fixed base and a pay-off stand fixed to one side of the fixed base are provided.

[0007] A ridge pressing assembly is installed on the surface of the pay-off stand, and the ridge pressing assembly comprises:

[0008] A concave roller, a convex roller and first and second guide blocks for supporting the concave roller and the convex roller respectively are provided.

[0009] The surface of the fixed base is provided with drive rods connected to the surfaces of the first and second guide blocks, and the first and second guide blocks are controlled by lifting to adjust the distance between the concave roller and the convex roller.

[0010] The surface of the convex roller is provided with a ridge pressing strip, which has a two-segment structure and a reverse spiral convex strip structure, and one end of the ridge pressing strip is connected to the midpoint of the convex roller. The surface of the concave roller is provided with a groove matched with the ridge pressing strip.

[0011] A flattening assembly is installed on the surface of the fixed base, and the flattening assembly comprises:

[0012] The shaft guide frame, the supporting roller and the rolling roller slidingly installed inside the shaft guide frame are oppositely arranged.

[0013] The surface of the shaft guide frame is slidingly installed with the pressure guide strip, and the bottom surface of the pressure guide strip is provided with a lever pressure plate slidingly abutting against the top surface of the rolling roller.

[0014] Preferably, the driving rod is controlled in lifting by a hydraulic or electric mechanism, and the second guide block and the driving rod connected with the second guide block are arranged in an inclined manner.

[0015] Preferably, the pressure ridge is in a spiral convex ridge structure, and can form symmetrically distributed ridge lines on the surface of the stainless steel coil.

[0016] Preferably, the rolling roller is made of high-strength stainless steel material and has wear resistance and high-temperature performance.

[0017] Preferably, the surface of the shaft guide frame is provided with a screw rod assembly for driving the pressure guide strip to lift, the bottom surface of the pressure guide strip is in an arc convex surface, the top surface of the lever pressure plate is provided with a matching abutting groove with the bottom surface of the pressure guide strip, and the lever pressure plate is deflected around the contact point of the pressure guide strip; and the specific working principle is that the lever pressure plate is freely deflected around the contact point of the pressure guide strip, and the pressure guide strip is deflected to balance the pressure of the rolling roller on the stainless steel coil.

[0018] Preferably, the number of the supporting roller and the rolling roller is two groups, and the two groups are symmetrically arranged about the center line of the lever pressure plate.

[0019] Preferably, the surface of the shaft guide frame is fixedly installed with a driving tooth, and the end of the supporting roller is engaged with the surface of the driving tooth for driving the supporting roller to synchronously rotate.

[0020] The utility model discloses obtained beneficial effect is:

[0021] 1. In the utility model, through the mutual cooperation of the pressure ridge on the surface of the convex roller and the groove of the concave roller, ridge line pressure marks can be formed on the surface of the stainless steel coil, and double spiral extension effect can be generated, so that the two sides of the stainless steel coil are extended, the warping and elastic recovery tendency of the coiled material are reduced, the coiled material with ridge lines is further rolled and flattened by the flattening assembly, and the surface pressure lines can be finally eliminated and the overall flatness of the stainless steel coil can be effectively improved.

[0022] 2. In the utility model, the distance between the concave roller and the convex roller is flexibly adjusted by adopting the lifting adjustment mode of the driving rod, and the utility model is suitable for coiled materials with different thicknesses or materials.

[0023] 3. In the utility model, the ingenious cooperation between the pressure guide strip and the lever pressure plate can evenly distribute the pressure to the rolling roller, and the high-quality flattening of the stainless steel coil as a whole is ensured. DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0025] Figure 2 This is a schematic diagram of the installation structure of the ridge-pressing component and the flattening component according to an embodiment of the present invention;

[0026] Figure 3 This is an exploded structural diagram of a ridge compression assembly according to an embodiment of the present invention;

[0027] Figure 4 This is a schematic diagram of the flattening component structure according to an embodiment of the present invention;

[0028] Figure 5 This is a schematic diagram of the roller and pressure guide bar structure according to one embodiment of the present invention.

[0029] Figure label:

[0030] 100. Fixed base; 110. Unwinding frame; 200. Ridge pressing assembly; 210. Concave roll; 220. Convex roll; 230. First guide block; 240. Second guide block; 250. Drive rod; 221. Ridge pressing strip; 300. Flattening assembly; 310. Shaft guide frame; 320. Bearing roll; 330. Roll; 311. Drive tooth; 312. Pressing guide strip; 313. Bar pressure plate. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0032] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0033] The following is in conjunction with the appendix Figures 1-5 This invention describes a stainless steel uncoiling device provided by some embodiments of the present invention.

[0034] Example 1

[0035] like Figures 1 to 5 As shown, this embodiment provides a stainless steel uncoiling device for continuously uncoiling stainless steel coils and achieving ridge embossing and flattening effects. Its structure includes:

[0036] Fixed base 100 and unwinding frame 110

[0037] The fixed base 100 is used to provide the installation basis of the whole machine, and the upper side of the fixed base 100 is fixedly installed with a unwinding frame 110 for placing and rotating a stainless steel coil. The unwinding frame 110 and the fixed base 100 are fixed by welding or bolt connection or the like to ensure the stability of the whole machine.

[0038] The ridge pressing assembly 200

[0039] The concave roller 210 and the convex roller 220 are arranged side by side and form ridge line texture on the surface of the stainless steel coil by mutual cooperation. The surface of the convex roller 220 is provided with a ridge pressing strip 221, and the ridge pressing strip 221 adopts a two-section reverse spiral structure and is cooperatively rolled in the corresponding groove of the concave roller 210.

[0040] The first guide block 230 and the second guide block 240 are respectively used to support the concave roller 210 and the convex roller 220. The surface of the fixed base 100 is provided with a driving rod 250, the driving rod 250 is connected with the first guide block 230 and the second guide block 240, and the distance between the concave roller 210 and the convex roller 220 can be adjusted by means of lifting control.

[0041] When the stainless steel coil passes through the ridge pressing assembly 200, the ridge pressing strip 221 on the surface of the convex roller 220 and the groove of the concave roller 210 produce a rolling effect to form a convex ridge line texture on the surface of the coil, and the two-section reverse spiral design gradually extends the stainless steel coil to both sides, further enhancing the flatness.

[0042] The flattening assembly 300

[0043] The shaft guide frame 310 provides support and guidance for the supporting roller 320 and the rolling roller 330 and drives the supporting roller 320 to rotate synchronously through the driving teeth 311 or other transmission mechanisms.

[0044] The supporting roller 320 and the rolling roller 330 are arranged oppositely and are used to apply pressure flattening effect on the surface of the stainless steel coil. The supporting roller 320 can have two groups, and the rolling roller 330 is slidably installed on the inner side of the shaft guide frame 310.

[0045] The pressure guide strip 312 and the lever pressing plate 313: the pressure guide strip 312 can be adjusted in lifting on the shaft guide frame 310 through a screw rod assembly or the like mechanism, and the bottom surface is arc convex, and abuts against the lever pressing plate 313. The lever pressing plate 313 is in contact with the top surface of the rolling roller 330 and maintains a certain pressure, and can be freely deflected, evenly distributes the downward pressure on the rolling roller 330, so that the stainless steel coil obtains more uniform flattening effect when passing through.

[0046] Working principle

[0047] The stainless steel coil is firstly placed on the unwinding frame 110, and is unwound by rotation and then enters the ridge pressing assembly 200. When passing through the pressing area formed by the convex roller 220 and the concave roller 210, the coil is pressed to form ridge lines, and the double helical convex strips 221 help the coil to extend to both sides, relieving the middle convex and both sides lifting.

[0048] The stainless steel coil with ridge lines continues to move forward to the flattening assembly 300, and is further flattened and leveled under the cooperation of the supporting roller 320 and the roller 330. Since the lever pressing plate 313 can be freely deflected with the pressing guide strip 312 contact point as the fulcrum, the left and right rollers 330 can receive balanced downward pressure, and finally the purpose of eliminating the pressure lines and improving the flatness is achieved.

[0049] The entire process can be driven by hydraulic or electric mechanism, so that the adjustment of the gap between the concave roller 210 and the convex roller 220, the lifting adjustment of the pressing guide strip 312, and the rotation transmission of the supporting roller 320 are all automatically controlled, ensuring the production efficiency and the quality of the finished product.

[0050] The device described in the embodiment has simple structure, easy operation and maintenance, and can meet the requirements of uncoiling and flattening of stainless steel coils of various specifications and thicknesses.

[0051] Embodiment two

[0052] On the basis of the structure substantially same as that of embodiment one, the inclined installation of the driving rod 250 is further optimized, so that the distance between the convex roller 220 and the concave roller 210 can be adjusted more flexibly and efficiently. The inclined arrangement of the driving rod 250 and the second guide block 240 can save the occupied space while meeting the height adjustment. The other parts not mentioned are the same as those of embodiment one or can be combined with each other.

[0053] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0054] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A stainless steel uncoiler characterized by, The utility model relates to a kind of stainless steel roll flattening device, including: Fixed base (100) and fixed to the unwinding frame (110) of fixed base (100) side; Compression ridge assembly (200), installation is in the surface of unwinding frame (110), the compression ridge assembly (200) includes: Concave roller (210), convex roller (220) and first guide block (230) and second guide block (240) for supporting concave roller (210) and convex roller (220) respectively; The surface of fixed base (100) is equipped with drive rod (250) respectively with the surface connection of first guide block (230) and second guide block (240), by lifting control first guide block (230) and second guide block (240), to realize the adjustment of the interval between concave roller (210) and convex roller (220);The surface of the convex roller (220) is provided with compression ridge strip (221), the compression ridge strip (221) adopts two sections structure and two sections are reverse spiral convex strip structure, and one end is connected to the midpoint of convex roller (220);The surface of the concave roller (210) is provided with groove matched with the compression ridge strip (221);Flatting assembly (300), installation is in the surface of fixed base (100), the flatting assembly (300) includes: shaft guide frame (310), bearing roller (320) and rolling roller (330) slidingly installed in the inboard of shaft guide frame (310), the bearing roller (320) is arranged opposite to rolling roller (330);The surface of the shaft guide frame (310) is slidingly installed with pressure guide strip (312), and the bottom surface of the pressure guide strip (312) is equipped with lever pressing plate (313) slidingly abutting with the top surface of rolling roller (330).

2. A stainless steel uncoiler as claimed in claim 1, wherein The drive rod (250) is lifted and controlled by hydraulic mechanism or electric mechanism, and the second guide block (240) and the drive rod (250) connected with the second guide block (240) are arranged obliquely.

3. The stainless steel uncoiler as claimed in claim 1, wherein, The compression ridge strip (221) is in spiral convex strip structure, which can form symmetrical ridge lines on the surface of stainless steel roll.

4. The stainless steel uncoiler as claimed in claim 1, wherein, The rolling roller (330) is made of high-strength stainless steel material, which has wear resistance and high-temperature performance.

5. The stainless steel uncoiler as claimed in claim 1, wherein, The surface of the shaft guide frame (310) is provided with a lead screw assembly for driving the pressure guide strip (312) to lift, the bottom surface of the pressure guide strip (312) is in arc convex surface, and the top surface of the lever pressing plate (313) is provided with a groove matched with the bottom surface of the pressure guide strip (312), and the lever pressing plate (313) is deflected around the contact point of the pressure guide strip (312) as a fulcrum; The specific working principle is as follows: the lever pressing plate (313) is deflected freely around the contact point of the pressure guide strip (312) as a fulcrum, and the lever pressing plate (313) is deflected freely, which balances the pressure of the rolling roller (330) on both sides on the stainless steel roll.

6. The stainless steel uncoiler as claimed in claim 1, wherein, The number of the bearing roller (320) and the rolling roller (330) is two groups, and they are symmetrically arranged about the center line of the lever pressing plate (313).

7. The stainless steel uncoiler as claimed in claim 1, wherein The surface of the shaft guide frame (310) is fixedly installed with a driving tooth (311), and the end of the bearing roller (320) is engaged with the surface of the driving tooth (311) for driving the bearing roller (320) to rotate synchronously.