High-speed stamping CCD (Charge Coupled Device) automatic detection material receiving equipment
By designing a high-speed stamping CCD automatic detection and receiving equipment, automated detection and material handling in the strip production process have been achieved, solving the problems of high workload and high scrap rate caused by manual detection, and improving production efficiency and the degree of automation in material handling.
Patent Information
- Application Number
- CN202420846223.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-04-23
AI Technical Summary
In the existing technology, the detection methods in the strip production process mainly rely on manual labor, which leads to a large workload, and traditional detection methods are prone to producing batches of defective and substandard products, increasing costs.
Design a high-speed stamping CCD automatic detection and receiving device, including a base, detection component, receiving component and cutting component. It uses a detection camera, material width fixture and sensing fiber to perform automated detection and material handling, and realizes rapid switching of receiving tray and material cutting.
It improved testing efficiency, reduced manual workload, lowered scrap rate, and increased production efficiency and the degree of automation in material handling.
Smart Images

Figure CN223761774U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to testing equipment, and more particularly to a high-speed stamping CCD automatic testing and receiving equipment. Background Technology
[0002] The production of the strip is completed using a high-speed progressive die, with a punching efficiency of 20-30 strips per minute. The main characteristics of this strip are: expensive materials, numerous and detailed dimensional features requiring inspection, relatively low dimensional accuracy, high surface quality requirements, thin parts, and large production volumes. Traditional measurement methods are extremely labor-intensive and require significant manpower and resources. If abnormalities occur during the punching process, traditional inspection methods will result in a large number of scrap and defective products, leading to substantial cost increases. Therefore, employing a reliable inspection method for this strip is a necessary and essential step, allowing for the detection of defects during component processing.
[0003] Currently, there are two methods for inspection in the production process: 1. Inspection personnel rely on traditional inspection instruments and equipment to conduct inspections according to inspection specifications; 2. Inspection personnel use dedicated CCD (charge-coupled device) inspection instruments. The above inspection methods mainly rely on manual inspection, resulting in a heavy workload for inspection personnel. Therefore, this application aims to provide an automated inspection and receiving device that can perform automatic or semi-automatic inspections to reduce the workload of inspection personnel. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a high-speed stamping CCD automatic detection and receiving device.
[0005] The objective of this utility model is achieved through the following technical solution: a high-speed stamping CCD automatic detection and receiving device, comprising a base, the cross-sectional shape of which is defined by an L-shape to define a first installation area and a second installation area, a detection component being provided on the first installation area, a receiving component being provided on the second installation area, a sliding groove being provided on the second installation area, a support column being slidably disposed in the sliding groove, and the receiving component being disposed on the support column, wherein the receiving component includes at least two receiving trays, and when the support column slides along the sliding groove, the discharge port of the detection component can be aligned with different receiving trays.
[0006] Preferably, the detection component includes a housing, a conveying guide rail disposed in the housing, and a detection camera disposed on the upper part of the housing, wherein the discharge port is defined by the outlet of the conveying guide rail, and a material width fixture is disposed in the housing.
[0007] Preferably, the material width fixture includes a mounting base, a first clamping block, a second clamping block, a lead screw, and a rotating disk. The mounting base is disposed on the base, the lead screw is disposed on the mounting base, and the first clamping block, the second clamping block, and the rotating disk are all connected to the lead screw. When the lead screw rotates, the first clamping block can move along the lead screw.
[0008] Preferably, the first clamping block is located on one side of the conveying guide rail, and the second clamping block is located on the other side of the conveying guide rail.
[0009] Preferably, a cutting assembly is provided on the first installation area. The cutting assembly includes a fixed base, a connecting rod, a cutting blade, and a first driver. The fixed base is disposed on the base, the connecting rod is hinged to the fixed base, one end of the connecting rod is connected to the first driver, and the other end of the connecting rod is connected to the cutting blade.
[0010] Preferably, the cutting blade can move up or down when the first driver pushes the connecting rod to rotate about its hinge point.
[0011] Preferably, a cover plate assembly is provided on the first installation area. The cover plate assembly includes a first plate and a second plate that are hinged to each other. A second driver is provided on the second plate and the second driver is connected to the first plate.
[0012] Preferably, a sensing optical fiber is provided on the base, and the sensing optical fiber is located between the detection component and the receiving component.
[0013] This utility model has the following advantages:
[0014] (1) A guide rail can be installed inside the base, and the support column can be connected to the guide rail. At the same time, the support column can be connected to a driver, such as a push rod motor, installed inside the base, thereby realizing the movement of the support column. Through the above configuration, this application can realize the rapid switching of the receiving tray, thereby improving the detection efficiency.
[0015] (2) The material width fixture is used to adjust the distance between the first clamping block and the second clamping block according to the width of the material to be detected, so as to better realize the material conveying and transmission on the conveying guide rail.
[0016] (3) By setting the cutting component, the material to be detected can be cut off in time when the amount of rolled material on the receiving tray reaches the set amount, so that the material to be detected can be rolled onto a new receiving tray quickly.
[0017] (4) The sensing fiber is used to count the number of holes on the material being detected, and then the number of holes can be used to determine whether the rolled material on the receiving tray has reached its limit. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of a high-speed stamping CCD automatic detection and receiving equipment.
[0019] Figure 2 This is a schematic diagram of the detection component.
[0020] Figure 3 Schematic diagram of the material width fixture;
[0021] In the figure, 1-base, 1a-first installation area, 1b-second installation area, 3-detection component, 4-receiving component, 5-sliding groove, 6-support column, 7-receiving tray, 3a-shell, 3b-conveying guide rail, 3c-detection camera, 8-material width fixture, 8a-mounting seat, 8b-first clamping block, 8c-second clamping block, 8d-lead screw, 8e-rotating disk, 9-cutting component, 9a-fixed seat, 9b-connecting rod, 9c-cutting shear plate, 9d-first driver, 10-cover plate assembly, 10a-first plate, 10b-second plate, 11-second driver, 12-sensing fiber optic cable. Detailed Implementation
[0022] The present invention will be further described below with reference to the accompanying drawings. The scope of protection of the present invention is not limited to the following description:
[0023] like Figures 1 to 3 As shown, this application provides a high-speed stamping CCD automatic inspection and receiving device, including a base 1. The cross-sectional shape of the base 1 is defined by an L-shape to define a first mounting area 1a and a second mounting area 1b. A detection component 3 is disposed on the first mounting area 1a, and a receiving component 4 is disposed on the second mounting area 1b. A sliding groove 5 is provided on the second mounting area 1b, and a support column 6 is slidably disposed in the sliding groove 5. The receiving component 3 is disposed on the support column 6, wherein the receiving component 3 includes at least two receiving trays 7. When the support column 6 slides along the sliding groove 5, the discharge port of the detection component 3 can be aligned with different receiving trays 7. A guide rail can be provided inside the base 1, and the support column can be connected to the guide rail. At the same time, the support column can be connected to a driver, such as a push rod motor, provided inside the base 1, thereby realizing the movement of the support column. Through the above configuration, this application can realize rapid switching of receiving trays, thereby improving inspection efficiency.
[0024] Preferably, the detection component 3 includes a housing 3a, a conveying guide rail 3b disposed within the housing 3a, and a detection camera 3c disposed on the upper part of the housing 3a. The discharge port is defined by the outlet of the conveying guide rail 3b. A material width fixture 8 is disposed within the housing 3a. The material width fixture 8 includes a mounting base 8a, a first clamping block 8b, a second clamping block 8c, a lead screw 8d, and a rotating disk 8e. The mounting base 8a is disposed on the base 1, and the lead screw 8d is disposed on the mounting base 8a. The first clamping block 8b, the second clamping block 8c, and the rotating disk 8e are all connected to the lead screw 8d. When the lead screw 8d rotates, the first clamping block 8b can move along the lead screw 8d. The first clamping block 8b is located on one side of the conveying guide rail 3b, and the second clamping block 8c is located on the other side of the conveying guide rail 3b. The material width fixture is used to adjust the distance between the first clamping block and the second clamping block according to the width of the material to be detected, thereby better realizing the conveying and transmission of the material on the conveying guide rail.
[0025] Preferably, a cutting assembly 9 is provided on the first installation area 1a. The cutting assembly 9 includes a fixed base 9a, a connecting rod 9b, a cutting blade 9c, and a first driver 9d. The fixed base 9a is disposed on the base 1, and the connecting rod 9b is hinged to the fixed base 9a. One end of the connecting rod 9b is connected to the first driver 9d, and the other end of the connecting rod 9b is connected to the cutting blade 9c. When the first driver 9d pushes the connecting rod 9b to rotate around its hinge point, the cutting blade 9c can move upward or downward. By setting the cutting assembly 9, the detected material can be cut off in time when the curled material on the receiving tray reaches a set amount, which facilitates the rapid curling of the detected material onto a new receiving tray.
[0026] Preferably, a cover plate assembly 10 is provided on the first installation area 1a. The cover plate assembly 10 includes a first plate 10a and a second plate 10b hinged to each other. A second actuator 11 is provided on the second plate 10b and is connected to the first plate 10a. The first plate 10a can rotate about its hinge point to cover the trough and prevent it from being exposed.
[0027] Preferably, a sensing optical fiber 12 is provided on the base 1, and the sensing optical fiber 12 is located between the detection component 3 and the receiving component 4. The sensing optical fiber is used to count the number of holes on the detected material, and then the number of holes can be used to determine whether the curled material on the receiving tray has reached its limit.
[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high-speed punch CCD automatic detection and receiving equipment, characterized in that, The base (1) is provided with a first installation area (1a) and a second installation area (1b), the first installation area (1a) is provided with a detection assembly (3), the second installation area (1b) is provided with a material collecting assembly (4), the second installation area (1b) is provided with a sliding groove (5), the sliding groove (5) is provided with a supporting column (6), and the material collecting assembly (4) is arranged on the supporting column (6).
2. The high-speed punch CCD automatic detection and receiving equipment according to claim 1, characterized in that, The detection assembly (3) comprises a shell (3a), a conveying guide rail (3b) arranged in the shell (3a), and a detection camera (3c) arranged at the upper portion of the shell (3a), and the discharge port is defined by the outlet of the conveying guide rail (3b), wherein the shell (3a) is provided with a material width jig (8).
3. The high speed punch CCD automatic detection and receiving equipment according to claim 2, characterized in that, The material width jig (8) comprises a mounting seat (8a), a first clamping block (8b), a second clamping block (8c), a lead screw (8d) and a rotating disc (8e), the mounting seat (8a) is arranged on the base (1), the lead screw (8d) is arranged on the mounting seat (8a), the first clamping block (8b), the second clamping block (8c) and the rotating disc (8e) are connected to the lead screw (8d), and the first clamping block (8b) can move along the lead screw (8d) when the lead screw (8d) rotates.
4. The high speed punch CCD automatic detection material receiving equipment according to claim 3, characterized in that, The first clamping block (8b) is located on one side of the conveying guide rail (3b), and the second clamping block (8c) is located on the other side of the conveying guide rail (3b).
5. The high speed punch CCD automatic detection and receiving equipment according to claim 2, characterized in that, The first installation area (1a) is provided with a cutting assembly (9), the cutting assembly (9) comprises a fixed seat (9a), a connecting rod (9b), a cutting blade (9c) and a first driver (9d), the fixed seat (9a) is arranged on the base (1), the connecting rod (9b) is hinged to the fixed seat (9a), one end of the connecting rod (9b) is connected to the first driver (9d), and the other end of the connecting rod (9b) is connected to the cutting blade (9c).
6. The high speed punch CCD automatic detection material receiving apparatus according to claim 5, wherein When the first driver (9d) drives the connecting rod (9b) to rotate around the hinge point, the cutting blade (9c) can move up or down.
7. The high speed punch press CCD automatic detection and receiving device according to claim 6, characterized in that, The first installation area (1a) is provided with a cover plate assembly (10), the cover plate assembly (10) comprises a first plate body (10a) and a second plate body (10b) hinged to each other, the second plate body (10b) is provided with a second driver (11), and the second driver (11) is connected to the first plate body (10a).
8. The high speed punch CCD automatic detection material receiving apparatus according to claim 7, characterized in that, The base (1) is provided with an induction optical fiber (12), and the induction optical fiber (12) is located between the detection assembly (3) and the material collecting assembly (4).