Continuous withdrawal and straightening device for processing high-adhesion galvanized steel sheet
By designing a continuous tension leveling device, adopting multi-stage tension leveling and simplifying the operation of loading and unloading rollers, the problems of poor performance and resource waste in the tension leveling process of high-adhesion galvanized steel sheets were solved, achieving efficient resource utilization and convenient operation.
Patent Information
- Application Number
- CN202520490161.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-03-20
AI Technical Summary
In the current process of straightening high-adhesion galvanized steel sheets, most of them are straightened by a single bending and straightening operation, which results in poor straightening effect, large footprint, serious waste of resources, and time-consuming and labor-intensive connection and disassembly of the upper and lower rollers.
A continuous straightening device including a first bending component, a straightening component, and a second bending component was designed. Multi-segment straightening is achieved through the combination of guide rollers and pressure rollers, and the installation and disassembly process of loading and unloading rollers is simplified through an adjustable roller shaft and connecting plate system.
It achieves continuous, multi-stage tension straightening, reduces the floor space required, improves resource utilization, simplifies the operation process of loading and unloading rollers, and enhances the applicability and flexibility of the equipment.
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Figure CN223761864U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized steel sheet straightening technology, specifically a continuous straightening device for processing high-adhesion galvanized steel sheets. Background Technology
[0002] The main purpose of tension straightening galvanized steel sheets is to eliminate internal stress and shape defects in the sheet through a combination of tension and bending, thereby obtaining a good sheet shape.
[0003] For example, the Chinese authorized patent with announcement number CN215965606U (A continuous straightening device for processing galvanized pipe profiled steel sheets) includes a worktable, on which a straightening mechanism and a collecting mechanism are provided; the straightening mechanism includes a C-shaped work frame, a rotating box one, a motor one, a rotating rod one, a block, four hydraulic cylinders, a rotating box two, a motor two, a rotating rod two, a rectangular block, and five extrusion mechanisms. The C-shaped work frame is fixedly installed on the top of the worktable, and the rotating box one is fixedly installed on the top of the worktable. The technical problem solved by this utility model is to provide a continuous straightening device for processing galvanized pipe profiled steel sheets that can adjust the distance between the upper roller group and the lower roller group according to the thickness of the steel sheet and the required flatness, and can spray cooling oil to cool and lubricate the rotating parts after long-term operation.
[0004] However, existing methods for straightening high-adhesion galvanized steel sheets mostly involve a single bending and straightening operation, resulting in poor straightening performance. Multiple straightening operations require a large floor space, leading to significant resource waste. Furthermore, the loading and unloading rollers require separation rollers and a rotating shaft for connection, which is time-consuming and labor-intensive to install and disassemble. Therefore, these methods do not meet current requirements. To address this, we propose a continuous straightening device for processing high-adhesion galvanized steel sheets. Utility Model Content
[0005] The purpose of this utility model is to provide a continuous tension straightening device for processing high-adhesion galvanized steel sheets, so as to solve the problems mentioned in the background art. In the existing high-adhesion galvanized steel sheet tension straightening, most of them are straightened by a single bending and straightening operation, resulting in poor tension straightening effect. If multiple tension straightening operations are required, a large area is needed, resulting in serious waste of resources. In addition, the loading and unloading rollers need to be connected to the separation roller and the rotating shaft, which is time-consuming and labor-intensive to install and disassemble.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a continuous straightening device for processing high-adhesion galvanized steel sheets, comprising: a first bending component, a feeding component disposed on one side of the first bending component, a straightening component disposed on the other side of the first bending component, a second bending component disposed on one side of the straightening component, the straightening component comprising a first guide roller, a first pressure roller disposed above the first guide roller, a second pressure roller disposed below the first guide roller, and a second guide roller disposed at the lower end of the second pressure roller.
[0007] Preferably, the straightening assembly further includes a stabilizing side plate located on both sides of the second guide roller. The side surface of the stabilizing side plate is provided with an adjustment groove, and the roller shafts at both ends of the first and second pressure rollers move up and down along the adjustment groove. A fixing knob is provided on one side of the roller shafts at both ends of the first and second pressure rollers.
[0008] Preferably, the feeding assembly includes a feeding roller and a support frame. One end of the support frame is provided with a rotating groove, and one side of the rotating groove is provided with a mounting plate. There are two mounting plates and two support frames. The mounting plate is rotatably connected to the rotating groove through a plate shaft integrally formed on the side surface.
[0009] Preferably, both ends of the feeding roller are provided with connecting plates, one side of the mounting plate is provided with a connecting slot, and the connecting plate is inserted into the connecting slot. One side of the connecting plate is provided with an installation knob, and one end of the installation knob passes through the mounting plate and the connecting plate and is threadedly fixed.
[0010] Preferably, a safety groove is provided on one side surface of the support frame near the rotating groove, and the mounting knob can pass through the safety groove.
[0011] Preferably, a discharge guide plate is provided on one side of the stabilizing side plate, and the discharge guide plate is welded and fixed to the stabilizing side plate.
[0012] Preferably, both the first bending assembly and the second bending assembly include bending rollers and roller frames, and multiple bending rollers are provided. The side surfaces of the roller frames and the stabilizing side plates are provided with connecting grooves, and both ends of the roller frames, the first guide roller, and the second guide roller are inserted into the connecting grooves through roller shafts.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) This utility model consists of a straightening assembly composed of a first guide roller, a first lower pressure roller, a second lower pressure roller, a second guide roller, and a stabilizing side plate. After bending by the first bending assembly, the high-adhesion galvanized steel sheet is stretched and straightened by the pressure of the first guide roller and the first lower pressure roller. After bending by the second bending assembly, the high-adhesion galvanized steel sheet is stretched and straightened by the pressure of the second lower pressure roller and the second guide roller. This realizes continuous, multi-segment straightening, and it is a stacked form rather than a horizontal installation form, which reduces the horizontal footprint and improves resource utilization. Furthermore, the roller shafts at both ends of the first and second lower pressure rollers move up and down along the adjustment groove and are fixed by a fixing knob. This is suitable for high-adhesion galvanized steel sheets of different thicknesses, improving applicability. This solves the problem that in the past, when straightening high-adhesion galvanized steel sheets, most straightening operations were carried out by a single bending and straightening, resulting in poor straightening effect. If multiple straightening operations were required, a large footprint would be needed, resulting in serious resource waste.
[0015] (2) By inserting the connecting plate into the connecting slot and fixing it with the installation knob, the connection limit effect is achieved. When rotating, the feeding roller and the mounting plate can rotate together and will not separate and fall off. When rotating, the installation knob can pass through the safety groove without hindering normal use. When disassembling the feeding roller to change materials, only the installation knob needs to be removed to replace the feeding roller. Compared with the existing feeding roller and mounting plate being a whole for feeding, it is not necessary to disassemble the mounting plate, and therefore it is not necessary to disassemble the connection structure with the support frame. It is quick and convenient, improves flexibility, and solves the problem that the existing feeding rollers need to separate the roller and the shaft connection when feeding, and the installation and disassembly are time-consuming and laborious. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the overall left-side structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the feeding assembly structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the support frame structure of this utility model;
[0020] In the diagram: 1. First bending assembly; 2. Feeding assembly; 3. Straightening assembly; 4. Second bending assembly; 5. Discharge guide plate; 6. First guide roller; 7. First pressure roller; 8. Second guide roller; 9. Second pressure roller; 10. Adjustment groove; 11. Fixing knob; 12. Bending roller; 13. Roller frame; 14. Connecting groove; 15. Stabilizing side plate; 16. Feeding roller; 17. Connecting insert plate; 18. Mounting knob; 19. Support frame; 20. Mounting plate; 21. Connecting slot; 22. Safety groove; 23. Rotation groove. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figure 1-4 This utility model provides an embodiment of a continuous straightening device for processing high-adhesion galvanized steel sheets, comprising: a first bending assembly 1, a feeding assembly 2 disposed on one side of the first bending assembly 1, a straightening assembly 3 disposed on the other side of the first bending assembly 1, a second bending assembly 4 disposed on one side of the straightening assembly 3, the straightening assembly 3 including a first guide roller 6, a first pressing roller 7 disposed above the first guide roller 6, a second pressing roller 9 disposed below the first guide roller 6, a second guide roller 8 disposed at the lower end of the second pressing roller 9, the straightening assembly 3 further including a stabilizing side plate 15, the stabilizing side plate 15 being located on both sides of the second guide roller 8, the side surface of the stabilizing side plate 15 being provided with an adjusting groove 10, and the roller shafts at both ends of the first pressing roller 7 and the second pressing roller 9 being aligned along... The adjusting groove 10 moves up and down. The first lower pressure roller 7 and the second lower pressure roller 9 are each provided with a fixing knob 11 on one side of the roller shaft. The feeding assembly 2 includes a feeding roller 16 and a support frame 19. One end of the support frame 19 is provided with a rotating groove 23. One side of the rotating groove 23 is provided with a mounting plate 20. There are two mounting plates 20 and two support frames 19. The mounting plate 20 is rotatably connected to the rotating groove 23 through a plate shaft integrally formed on the side surface. Both ends of the feeding roller 16 are provided with connecting insert plates 17. One side of the mounting plate 20 is provided with a connecting slot 21. The connecting insert plate 17 is inserted into the connecting slot 21. One side of the connecting insert plate 17 is provided with a mounting knob 18. One end of the mounting knob 18 passes through the mounting plate 20 and the connecting insert plate 17 and is threadedly fixed.
[0023] When connecting the feed roller 16 to the mounting plate 20, such as Figure 3 , Figure 4As shown, the connecting plate 17 is inserted into the connecting slot 21 to limit the connection. When rotating, the feeding roller 16 and the mounting plate 20 can rotate together. One end of the mounting knob 18 passes through the mounting plate 20 and the connecting plate 17 and is threaded to fix the feeding roller 16 and the mounting plate 20, so that they will not separate and fall off when rotating. A safety groove 22 is provided on one side surface of the support frame 19 near the rotating groove 23. When rotating, the mounting knob 18 can pass through the safety groove 22 without affecting normal use. When disassembling the feeding roller 16 for material replacement, only the mounting knob 18 needs to be removed to replace the feeding roller 16. Compared with the existing feeding roller and mounting plate 20 as a whole, it is not necessary to disassemble the mounting plate 20, and therefore it is not necessary to disassemble the connection structure with the support frame 19. It is quick and convenient and improves flexibility.
[0024] For further information, please refer to Figure 1 , 2 A discharge guide plate 5 is provided on one side of the stabilizing side plate 15, and the discharge guide plate 5 is welded and fixed to the stabilizing side plate 15. The first bending assembly 1 and the second bending assembly 4 both include bending rollers 12 and roller frames 13, and multiple bending rollers 12 are provided. The roller frames 13 and the side surfaces of the stabilizing side plate 15 are provided with connecting grooves 14, and both ends of the roller frames 13, the first guide roller 6 and the second guide roller 8 are inserted into the connecting grooves 14 through roller shafts. When straightening high-adhesion galvanized steel sheets, one end of the high-adhesion galvanized steel sheet moves upward along the bending roller 12 of the first bending assembly 1, and then passes through the first guide roller 6 and the first guide roller 8. The lower pressure roller 7 stretches and straightens the high-adhesion galvanized steel sheet, which then moves downward through the bending roller 12 of the second bending component 4. After being stretched and straightened by the second guide roller 8 and the second lower pressure roller 9, the sheet is discharged along the discharge guide plate 5 after the straightening is completed. This achieves continuous, multi-segment straightening, and it is a stacked form rather than a horizontal installation, which reduces the horizontal footprint and improves resource utilization. Furthermore, the roller shafts at both ends of the first lower pressure roller 7 and the second lower pressure roller 9 move up and down along the adjusting groove 10 and are fixed by the fixing knob 11. This method is suitable for high-adhesion galvanized steel sheets of different thicknesses, thus improving applicability.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A continuous straightening device for high adhesion galvanized steel sheet processing, comprising a first bending assembly (1), characterized in that: One side of the first bending assembly (1) is provided with a discharging assembly (2), the other side of the first bending assembly (1) is provided with a straightening assembly (3), one side of the straightening assembly (3) is provided with a second bending assembly (4), the straightening assembly (3) comprises a first guide roller (6), the upper side of the first guide roller (6) is provided with a first pressing roller (7), the lower side of the first guide roller (6) is provided with a second pressing roller (9), and the lower end of the second pressing roller (9) is provided with a second guide roller (8).
2. A continuous straightening device for high adhesion galvanized steel sheet processing according to claim 1, characterized in that: The straightening assembly (3) further comprises a stabilizing side plate (15) located on both sides of the second guide roller (8), the side surface of the stabilizing side plate (15) is provided with an adjusting groove (10), and the roller shafts at both ends of the first pressing roller (7) and the second pressing roller (9) move up and down along the adjusting groove (10), and one side of the roller shafts at both ends of the first pressing roller (7) and the second pressing roller (9) is provided with a fixed knob (11).
3. The continuous straightening device for high adhesion galvanized steel sheet processing according to claim 1, characterized in that: The discharging assembly (2) comprises a discharging roller (16) and a support frame (19), one end of the support frame (19) is provided with a rotating groove (23), one side of the rotating groove (23) is provided with a mounting plate (20), and the mounting plate (20) and the support frame (19) are both provided with two, and the mounting plate (20) is rotationally connected with the rotating groove (23) through the plate shaft integrally formed on the side surface.
4. The continuous straightening device for high-adhesion galvanized steel sheet processing according to claim 3, characterized in that: Both end surfaces of the discharging roller (16) are provided with a connecting plug plate (17), one side surface of the mounting plate (20) is provided with a connecting plug groove (21), and the connecting plug plate (17) is inserted into the inside of the connecting plug groove (21), one side of the connecting plug plate (17) is provided with a mounting knob (18), and one end of the mounting knob (18) is threadedly fixed through the mounting plate (20) and the connecting plug plate (17).
5. The continuous straightening device for high adhesion galvanized steel sheet processing according to claim 4, characterized in that: One side surface of the support frame (19) close to one end of the rotating groove (23) is provided with a safety groove (22), and the mounting knob (18) can pass through along the safety groove (22).
6. The continuous straightening device for high adhesion galvanized steel sheet processing according to claim 2, characterized in that: One side of the stabilizing side plate (15) is provided with a discharging guide plate (5), and the discharging guide plate (5) is welded and fixed with the stabilizing side plate (15).
7. The continuous straightening device for high adhesion galvanized steel sheet processing according to claim 2, characterized in that: Both the first bending assembly (1) and the second bending assembly (4) comprise a bending roller (12) and a roller frame (13), and the bending roller (12) is provided with a plurality of, the side surface of the roller frame (13) and the stabilizing side plate (15) is provided with a connecting groove (14), and both ends of the roller frame (13), the first guide roller (6) and the second guide roller (8) are inserted into the connecting groove (14) through the roller shaft.
Citation Information
Patent Citations
Continuous withdrawal and straightening device for processing galvanized pipe profiled steel sheet
CN215965606U