Superplastic forming device

Abstract

The utility model relates to the technical field of metal processing, and discloses a superplastic forming device, which comprises a superplastic forming box placed on the ground; the machining structure comprises a waste heat recovery part and a machining part, the waste heat recovery part comprises a top plate arranged in the superplastic forming box, a ventilation pipeline is fixedly installed at the top of the top plate, a treatment box is fixedly installed at the top of the superplastic forming box, and an air inlet is formed in the bottom of the inner side of the treatment box; one end of the ventilation pipeline is fixedly mounted in the air inlet, a first filter layer is fixedly mounted in the treatment box, and a heat absorption pipe is fixedly mounted in the treatment box; and the machining part comprises a first electric control box fixedly mounted at the top of the superplastic forming box, so that the purpose of machining and producing materials is achieved, waste heat generated by production of the device is recycled, the utilization efficiency of resources is improved, the use flexibility of the device is improved, the influence of waste gas on the machining environment is reduced, and the use safety of the device is improved.

Description

Technical Field

[0001] This utility model belongs to the field of metal processing technology, specifically, it relates to a superplastic forming device. Background Technology

[0002] Aluminum alloy skins are widely used in aerospace, automotive manufacturing, and shipbuilding due to their lightweight, high strength, and excellent corrosion resistance. In the production and processing of aluminum alloy skins, superplastic forming technology has gradually become one of the mainstream processing methods due to its advantages such as the ability to form complex shapes in one step, reducing material waste, and improving production efficiency.

[0003] Utility model announcement CN219335545U discloses an aluminum alloy skin superplastic forming machine, relating to the field of superplastic forming machines. This aluminum alloy skin superplastic forming machine includes a superplastic forming machine body. A forming mechanism is provided on the outer surface of the superplastic forming machine body. A bracket is provided on the front side of the superplastic forming machine body. A discharge mechanism is provided on the outer surface of the bracket. The discharge mechanism is used for discharging the finished product. The discharge mechanism includes a fixed rod, a sliding rod, and a material-supporting mesh plate. The fixed rod is fixedly connected to the front side of the superplastic forming machine body. The sliding rod is rotatably connected to the outer surface of the fixed rod. The bracket is movably sleeved on the outer surface of the sliding rod. The material-supporting mesh plate is fixedly connected to the middle of the bracket. This aluminum alloy skin superplastic forming machine facilitates the lifting and discharging of finished aluminum alloy skin products.

[0004] However, the above-mentioned patent still has the following problems: a large amount of waste heat is generated during the production of aluminum alloy skin. The waste heat is not fully utilized, resulting in resource waste. During the operation of workers, the waste heat on the materials may also cause burns to the workers. It is necessary to recover and treat the waste heat. During the production of aluminum alloy skin, exhaust gas may also be generated, affecting the processing environment. The use of the equipment poses safety hazards.

[0005] In view of this, this utility model is proposed. Utility Model Content

[0006] To address the aforementioned technical problem of low waste heat utilization rate from production materials, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A superplastic forming apparatus, comprising:

[0008] Superplastic forming box, superplastic forming box is placed on the ground;

[0009] The processing structure includes a waste heat recovery unit and a processing unit. The waste heat recovery unit includes a top plate located inside the superplastic forming chamber, with a ventilation duct fixedly installed on the top of the top plate. A processing box is fixedly installed on the top of the superplastic forming chamber, with an air inlet at the bottom of the inner side of the processing box. One end of the ventilation duct is fixedly installed inside the air inlet. A first filter layer and a heat absorption pipe are fixedly installed inside the processing box. The processing unit includes a first electrical control box fixedly installed on the top of the superplastic forming chamber, with a first electrically controlled push rod fixedly installed on the top of the inner side of the superplastic forming chamber. One end of the first electrically controlled push rod is fixedly connected to the top of the top plate, and the first electrical control box is electrically connected to the first electrically controlled push rod.

[0010] In a preferred embodiment of the present invention, the waste heat recovery unit further includes a second filter layer fixedly installed inside the processing box. A hole is provided on one side of the outer wall of the processing box, and an exhaust pipe is fixedly installed in the hole. An insulation box is fixedly installed on one side of the outer wall of the superplastic forming box, and a second heating pipe is fixedly installed on the top of the insulation box. One end of the second heating pipe is fixedly installed inside the processing box.

[0011] In a preferred embodiment of the present invention, the processing unit further includes a first heating ring plate fixedly installed at the bottom of the top plate, a first compression molding plate fixedly installed inside the top plate, and two sets of damping spring plates fixedly installed on the top of the top plate, with one end of the damping spring plate fixedly connected to the inner top of the superplastic forming box.

[0012] In a preferred embodiment of the present invention, the processing unit further includes a second heating ring plate fixedly installed at the bottom of the inner side of the superplastic forming box. A second compression plate is fixedly installed inside the second heating ring plate. A first compression plate is snapped into the inside of the second compression plate. A valve switch is fixedly installed on one side of the outer wall of the top plate. A first heating pipe is fixedly installed on one side of the outer wall of the valve switch. One end of the first heating pipe is fixedly installed inside the heat preservation box.

[0013] In a preferred embodiment of this utility model, a heat dissipation box is fixedly installed on the outer wall of the superplastic forming box. A set of openings is provided on both sides of the outer wall of the superplastic forming box. A first dustproof grille is snapped onto one end of the opening, and a first heat dissipation box is fixedly installed on the other end of the opening. A first rotating rod is rotatably installed inside the first heat dissipation box. A heat dissipation wheel is fixedly installed on the outer wall of the first rotating rod. A servo motor is fixedly installed on one side of the outer wall of the first heat dissipation box. The output shaft of the servo motor is fixedly connected to one end of the first rotating rod through a coupling.

[0014] In a preferred embodiment of the present invention, the top of the first heat dissipation box is provided with a heat dissipation vent, and a first heat dissipation pipe is fixedly installed inside the heat dissipation vent. One end of the first heat dissipation pipe is fixedly installed inside the heat dissipation box. An opening is provided on one side of the outer wall of the heat dissipation box, and a second dustproof grille is snapped into the opening. Two sets of electric fans are rotatably installed inside the heat dissipation box.

[0015] In a preferred embodiment of the present invention, a second electrical control box is fixedly installed on the top of the heat dissipation box, and a wire is fixedly installed on one side of the outer wall of the second electrical control box. One end of the wire is fixedly installed inside the heat dissipation box, and the second electrical control box is electrically connected to two sets of electric fans.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. To achieve the purpose of processing materials and production, and to recover and utilize the waste heat generated by the equipment, thereby improving resource utilization efficiency, increasing the flexibility of equipment use, reducing the impact of waste gas on the processing environment, and improving the safety of equipment use.

[0018] 2. To achieve rapid heat dissipation of the equipment, improve the cooling efficiency of the equipment and materials, reduce the harm of high temperature to workers, improve the safety of equipment use, and protect worker safety.

[0019] 3. To achieve the purpose of powering and driving the device, extending the device's service life, improving its durability, optimizing the user experience, facilitating worker operation, and enhancing the ease of use of the device.

[0020] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0021] In the attached diagram:

[0022] Figure 1 This is a front view of the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the second dustproof grille structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the heat dissipation wheel structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the first filter layer structure of this utility model;

[0027] Figure 6This is a schematic diagram of the first compression molding plate structure of this utility model;

[0028] Figure 7 This is a schematic diagram of the second compression molding plate structure of this utility model.

[0029] In the diagram: 10. Superplastic forming box; 11. First electrical control box; 12. First electrical control push rod; 13. Top plate; 14. First heating ring plate; 15. First compression molding plate; 16. Damping spring plate; 17. Second heating ring plate; 18. Second compression molding plate; 19. Insulation box; 20. First heating pipe; 21. Valve switch; 22. Processing box; 23. Air inlet; 24. First filter layer; 25. Second filter layer; 26. Exhaust pipe; 27. Heat absorption pipe; 28. Second heating pipe; 29. ​​First dustproof grille; 30. First heat dissipation box; 31. First rotating rod; 32. Heat dissipation wheel; 33. Servo motor; 34. Heat dissipation vent; 35. First heat dissipation pipe; 36. Heat dissipation box; 37. Electric fan; 38. Second dustproof grille; 39. Second electrical control box; 40. Wire; 41. Ventilation duct. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model.

[0031] Example 1: A superplastic forming apparatus, specifically as follows Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the system includes a superplastic forming box 10, which is placed on the ground; a processing structure, which includes a waste heat recovery unit and a processing unit. The waste heat recovery unit includes a top plate 13 located inside the superplastic forming box 10, a ventilation duct 41 fixedly installed on the top of the top plate 13, a processing box 22 fixedly installed on the top of the superplastic forming box 10, an air inlet 23 opened on the bottom inner side of the processing box 22, one end of the ventilation duct 41 fixedly installed inside the air inlet 23, a first filter layer 24 fixedly installed inside the processing box 22, and a heat absorption pipe 27 fixedly installed inside the processing box 22; the processing unit includes a first electrical control box 11 fixedly installed on the top of the superplastic forming box 10, a first electrical control push rod 12 fixedly installed on the top inner side of the superplastic forming box 10, one end of the first electrical control push rod 12 fixedly connected to the top of the top plate 13, and the first electrical control box 11 and the first electrical control push rod 12 electrically connected. Waste heat recovery and exhaust gas treatment are performed on the device through the processing structure, and aluminum alloy skin is produced. The exhaust gas and hot gas generated by superplastic forming are transported to the interior of the treatment box 22 through the ventilation duct 41 and the air inlet 23. The gas is filtered once through the first filter layer 24, and the heat inside the treatment box 22 is absorbed through the heat absorption pipe 27.

[0032] Specifically, such as Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the waste heat recovery unit also includes a second filter layer 25 fixedly installed inside the processing box 22. A hole is formed on one outer wall of the processing box 22, and an exhaust pipe 26 is fixedly installed inside the hole. An insulation box 19 is fixedly installed on one outer wall of the superplastic forming box 10. A second heating pipe 28 is fixedly installed on the top of the insulation box 19, and one end of the second heating pipe 28 is fixedly installed inside the processing box 22. The heat energy absorbed by the heat absorption pipe 27 is transferred to the interior of the insulation box 19 through the second heating pipe 28.

[0033] Specifically, such as Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the processing unit also includes a first heating ring plate 14 fixedly installed at the bottom of the top plate 13, a first compression plate 15 fixedly installed inside the top plate 13, and two sets of damping spring plates 16 fixedly installed on the top of the top plate 13. One end of the damping spring plate 16 is fixedly connected to the inner top of the superplastic forming box 10.

[0034] Specifically, such as Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, the processing unit also includes a second heating ring plate 17 fixedly installed at the bottom inner side of the superplastic forming box 10. A second compression plate 18 is fixedly installed inside the second heating ring plate 17. A first compression plate 15 is snapped into the inside of the second compression plate 18. A valve switch 21 is fixedly installed on one outer wall of the top plate 13. A first heating pipe 20 is fixedly installed on one outer wall of the valve switch 21. One end of the first heating pipe 20 is fixedly installed inside the insulation box 19. The aluminum alloy raw material is placed on top of the second compression plate 18. The first electrical control box 11 is activated, which drives the first electrical control push rod 12 to move downward. The raw material is heated by the first heating ring plate 14 and the second heating ring plate 17, pressing the first compression plate 15 into the inside of the second compression plate 18.

[0035] Based on the above, the structure of the superplastic forming box 10, the first electrical control box 11, the first electrical control push rod 12, the top plate 13, the first heating ring plate 14, the first compression plate 15, the damping spring plate 16, the second heating ring plate 17, the second compression plate 18, the heat preservation box 19, the first heating pipe 20, the valve switch 21, the processing box 22, the air inlet 23, the first filter layer 24, the second filter layer 25, the exhaust pipe 26, the heat absorption pipe 27, the second heating pipe 28, and the ventilation duct 41 achieves the purpose of processing materials and recovering and utilizing the waste heat generated by the equipment, thereby improving resource utilization efficiency, increasing the flexibility of equipment use, reducing the impact of waste gas on the processing environment, and improving the safety of equipment use.

[0036] Example 2: Based on Example 1, specifically as follows... Figure 1 , Figure 3 and Figure 4 As shown, a heat sink 36 is fixedly installed on the outer wall of the superplastic forming box 10. A set of openings is provided on both sides of the outer wall of the superplastic forming box 10. A first dustproof grille 29 is snapped onto one end of each opening, and a first heat sink 30 is fixedly installed on the other end. A first rotating rod 31 is rotatably mounted inside the first heat sink 30. A heat dissipation wheel 32 is fixedly installed on the outer wall of the first rotating rod 31. A servo motor 33 is fixedly installed on one side of the outer wall of the first heat sink 30. The output shaft of the servo motor 33 is fixedly connected to one end of the first rotating rod 31 via a coupling. When the servo motor 33 is started, it drives the first rotating rod 31 to rotate inside the first heat sink 30, which in turn drives the heat dissipation wheel 32 to rotate, thus dissipating heat from inside the device through the first dustproof grille 29 and the first heat sink 30.

[0037] Specifically, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the top of the first heat dissipation box 30 has a heat dissipation vent 34, and a first heat dissipation pipe 35 is fixedly installed inside the heat dissipation vent 34. One end of the first heat dissipation pipe 35 is fixedly installed inside the heat dissipation box 36. An opening is opened on one side of the outer wall of the heat dissipation box 36, and a second dustproof grille 38 is snapped into the opening. Two sets of electric fans 37 are rotatably installed inside the heat dissipation box 36. When the electric fans 37 are turned on, the heat of the device is dissipated more quickly through the heat dissipation vent 34, the first heat dissipation pipe 35 and the heat dissipation box 36.

[0038] Based on the above, the structure of the first dustproof grille 29, the first heat dissipation box 30, the first rotating rod 31, the heat dissipation wheel 32, the servo motor 33, the heat dissipation port 34, the first heat dissipation pipe 35, the heat dissipation box 36, the electric fan 37, and the second dustproof grille 38 achieves the purpose of rapid heat dissipation of the device, improves the cooling efficiency of the device and materials, reduces the harm of high temperature to workers, improves the safety of the device, and protects the safety of workers.

[0039] Example 3: Based on Examples 1 and 2, specifically as follows... Figure 1 , Figure 2 and Figure 3 As shown, a second electrical control box 39 is fixedly installed on the top of the heat sink 36. A wire 40 is fixedly installed on one outer wall of the second electrical control box 39, with one end of the wire 40 fixedly installed inside the heat sink 36. The second electrical control box 39 is electrically connected to two sets of electric fans 37. The electric fans 37 are powered and driven through the second electrical control box 39 and the wire 40.

[0040] In summary, the structure of the heat dissipation box 36, the second electrical control box 39, and the wires 40 achieves the purpose of powering and driving the device, extending the device's service life, improving its durability, optimizing the user experience, facilitating worker operation, and enhancing the ease of use of the device.

[0041] Working Principle: The device mainly includes a superplastic forming chamber 10 and a processing structure. The processing structure is subdivided into a waste heat recovery section and a processing section. The waste gas and hot gas generated during the superplastic forming process enter the processing chamber 22 through the ventilation duct 41 and the air inlet 23. The gas first passes through the first filter layer 24 for primary filtration, and then absorbs heat through the heat absorption pipe 27. The absorbed heat energy is transported to the insulation chamber 19 through the second heating pipe 28 for subsequent use. The gas then passes through the second filter layer 25 for further filtration and is discharged through the exhaust pipe 26. The aluminum alloy raw material is placed on the second compression plate 18. The first electrical control box 11 is activated, driving the first electrical control push rod 12 to lower the top plate 13 and its first heating ring plate 14 and first compression plate 15. At the same time, the second heating ring plate 17 is also heated. The first compression molding plate 15 is finally snapped into the interior of the second compression molding plate 18, completing the compression molding process. The heat energy inside the insulation box 19 can be supplied to the processing department as needed through the first heating pipe 20 to maintain or adjust the working temperature. The outer wall of the superplastic forming box 10 is provided with a heat dissipation box 36 and an opening. The opening is equipped with a first dustproof grille 29 and a first heat dissipation box 30. The heat dissipation box is equipped with a heat dissipation wheel 32, which is driven to rotate by a servo motor 33 to promote airflow, achieve natural heat dissipation, and prevent dust from entering. The heat dissipation vent 34, the first heat dissipation pipe 35, and the heat dissipation box 36 are equipped with an electric fan 37, which is powered by the second electrical control box 39 through the wire 40. The electric fan 37 accelerates the airflow and dissipates heat through the heat dissipation pipe, improving heat dissipation efficiency.

[0042] It is understood that this utility model has been described through some embodiments, and those skilled in the art will recognize that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. Furthermore, under the teachings of this utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the protection scope of this utility model.

Claims

1. A superplastic forming apparatus, characterised in that, The application relates to a superplastic forming box (10) placed on the ground. The processing structure comprises a waste heat recovery part and a processing part, the waste heat recovery part comprises a top plate (13) arranged in the superplastic forming box (10), a ventilation pipeline (41) is fixedly arranged on the top of the top plate (13), a treatment box (22) is fixedly arranged on the top of the superplastic forming box (10), an air inlet (23) is arranged on the inner bottom of the treatment box (22), one end of the ventilation pipeline (41) is fixedly arranged in the air inlet (23), a first filter layer (24) is fixedly arranged in the treatment box (22), and a heat absorption pipe (27) is fixedly arranged in the treatment box (22). The processing part comprises a first electric control box (11) fixedly arranged on the top of the superplastic forming box (10), a first electric control push rod (12) is fixedly arranged on the inner top of the superplastic forming box (10), one end of the first electric control push rod (12) is fixedly connected with the top of the top plate (13), and the first electric control box (11) is electrically connected with the first electric control push rod (12).

2. The superplastic forming apparatus according to claim 1, characterized by The waste heat recovery part further comprises a second filter layer (25) fixedly arranged in the treatment box (22), a hole is arranged on the outer wall of one side of the treatment box (22), an exhaust pipe (26) is fixedly arranged in the hole, a heat preservation box (19) is fixedly arranged on the outer wall of one side of the superplastic forming box (10), a second heat supply pipe (28) is fixedly arranged on the top of the heat preservation box (19), and one end of the second heat supply pipe (28) is fixedly arranged in the treatment box (22).

3. The superplastic forming apparatus according to claim 1, wherein The processing part further comprises a first heating ring plate (14) fixedly arranged on the bottom of the top plate (13), a first compression molding plate (15) is fixedly arranged in the top plate (13), two groups of damping spring plates (16) are fixedly arranged on the top of the top plate (13), and one end of the damping spring plate (16) is fixedly connected with the inner top of the superplastic forming box (10).

4. The superplastic forming apparatus according to claim 1, wherein The processing part further comprises a second heating ring plate (17) fixedly arranged on the inner bottom of the superplastic forming box (10), a second compression molding plate (18) is fixedly arranged in the second heating ring plate (17), the first compression molding plate (15) is clamped and arranged in the second compression molding plate (18), a valve switch (21) is fixedly arranged on the outer wall of one side of the top plate (13), a first heat supply pipe (20) is fixedly arranged on the outer wall of one side of the valve switch (21), and one end of the first heat supply pipe (20) is fixedly arranged in the heat preservation box (19).

5. The superplastic forming apparatus according to claim 1, wherein A heat dissipation box (36) is fixedly arranged on the outer wall of the superplastic forming box (10), a group of holes are arranged on the outer walls of the two sides of the superplastic forming box (10), a first dustproof grille (29) is clamped and arranged on one end of the hole, a first heat dissipation box (30) is fixedly arranged on the other end of the hole, a first rotating rod (31) is rotatably arranged in the first heat dissipation box (30), a heat dissipation wheel (32) is fixedly arranged on the outer wall of the first rotating rod (31), a servo motor (33) is fixedly arranged on the outer wall of one side of the first heat dissipation box (30), and the output shaft of the servo motor (33) is fixedly connected with one end of the first rotating rod (31) through a shaft coupling.

6. The superplastic forming apparatus according to claim 5, wherein The first heat dissipation box (30) is provided with a heat dissipation opening (34) on the top, a first heat dissipation pipe (35) is fixedly installed inside the heat dissipation opening (34), one end of the first heat dissipation pipe (35) is fixedly installed inside a heat dissipation box (36), an opening is formed on one side of the outer wall of the heat dissipation box (36), a second dustproof grille (38) is clamped and installed in the opening, and two groups of electric fans (37) are rotatably installed inside the heat dissipation box (36).

7. The superplastic forming apparatus according to claim 5, wherein A second electric control box (39) is fixedly installed on the top of the heat dissipation box (36), an electric wire (40) is fixedly installed on one side of the outer wall of the second electric control box (39), one end of the electric wire (40) is fixedly installed inside the heat dissipation box (36), and the second electric control box (39) is electrically connected with the two groups of electric fans (37).

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