Self-cleaning thread trimming device
By designing a self-cleaning wire cutting device, which utilizes multi-axis motion and a waste cleaning mechanism, the problem of waste falling during wire cutting is solved, achieving efficient recycling and cleaning, and avoiding quality impact and cross-contamination.
Patent Information
- Application Number
- CN202423298772.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-27
AI Technical Summary
When cutting thread ends, existing shearing equipment easily causes waste to fall onto the product, affecting quality, causing cross-contamination, and making recycling inconvenient.
Design a self-cleaning wire cutting device, including a positioning clamp, a cutting mechanism, a multi-axis motion mechanism and a waste cleaning mechanism. It uses a negative pressure exhaust assembly and a blower assembly to suck up and recover the waste generated during cutting. At the same time, the multi-axis motion mechanism drives the cutting mechanism to align with the bearing position for cutting.
This effectively prevents waste from falling and affecting product quality and the work environment, enabling efficient and rapid waste recycling, and improving production efficiency and product quality.
Smart Images

Figure CN223762033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a wire cutting device, and in particular to a self-cleaning wire cutting device. Background Technology
[0002] In the processing of coil products, there is a shearing process to cut off the wire ends; however, in the existing shearing equipment, the cut wire ends are prone to falling off, which can cause the following problems:
[0003] 1. When waste material cut off by scissors falls onto the product, it can easily affect the product quality;
[0004] 2. When waste material cut off by the scissors falls onto the workstation, it can easily cause cross-contamination;
[0005] 3. Scattered waste is inconvenient to recycle, which affects the efficiency of waste recycling and reuse.
[0006] Therefore, there is an urgent need for a wire-cutting device to clean and collect the wire ends after the wire cutting is completed. Utility Model Content
[0007] To achieve the above objectives, the technical objective of this utility model is to provide a self-cleaning wire cutting device that can effectively clean and recycle waste materials when cutting coils, thereby preventing waste materials from falling and affecting product quality and the work environment.
[0008] To achieve the above objectives, the technical solution of this utility model is as follows.
[0009] A self-cleaning thread-cutting device, characterized in that it comprises:
[0010] A positioning fixture, wherein the positioning fixture is provided with a bearing position for positioning and placing coil products;
[0011] A shearing mechanism for cutting, the shearing mechanism corresponding to the bearing position of the positioning fixture;
[0012] A multi-axis motion mechanism is used to drive the shearing mechanism to shear the coil product at the bearing position, and the multi-axis motion mechanism is connected to the shearing mechanism;
[0013] A waste cleaning mechanism is used to suck up and collect the waste generated by shearing at the bearing position, and the waste cleaning mechanism corresponds to the bearing position.
[0014] In this device, a multi-axis motion mechanism drives the shearing mechanism to move, aligning it with the bearing position and shearing the coil product at the bearing position. During the shearing process, the waste generated can be sucked away and collected by the waste cleaning mechanism, so as to effectively clean up and recycle waste while shearing the coil, thus avoiding the waste falling and affecting product quality and the work environment.
[0015] Furthermore, waste disposal facilities include:
[0016] A negative pressure exhaust assembly for generating negative pressure for ventilation, the negative pressure exhaust assembly including a negative pressure exhaust pipe for ventilation.
[0017] The waste suction pipe assembly includes at least one waste suction pipe, one end of which is connected to the negative pressure exhaust pipe, and the other end of which is provided with a waste suction port for suctioning waste material at one side of the bearing position.
[0018] A blower assembly, comprising at least one blower, one end of which has an air source interface for connecting to an external air source, and the other end of which has a first air outlet for placement on the other side of the bearing position, the first air outlet corresponding to the waste suction port.
[0019] In the waste cleaning mechanism, under the action of the negative pressure exhaust assembly, waste can be sucked up from the cleaning fixture through the suction port of the suction pipe. At the same time, airflow can be blown out through the first air outlet of the blower pipe to accelerate the suction of waste from the cleaning fixture and effectively prevent waste residue. That is, through the setting of the waste cleaning mechanism, waste can be cleaned efficiently and quickly, waste recycling can be achieved, and waste falling can be more effectively prevented from affecting product quality and the work environment.
[0020] Furthermore, the other end of the waste suction pipe is provided with a guide plate for extending into the bearing position to guide the waste suction, and the guide plate corresponds to the waste suction port.
[0021] Furthermore, the waste suction pipe assembly includes multiple waste suction pipes, and the air blowing pipe assembly includes multiple air blowing pipes.
[0022] Furthermore, the waste cleaning mechanism also includes a tray, on which a clamping position for supporting the positioning fixture is provided, and the waste suction port and the first air blowing port are respectively located on both sides above the clamping position.
[0023] Furthermore, baffles are provided on both sides of the tray.
[0024] Furthermore, the waste cleaning mechanism also includes a movable seat, the waste suction pipe assembly is mounted on the movable seat, and the movable seat is movably mounted on the tray.
[0025] Furthermore, the waste cleaning mechanism also includes a waste suction displacement drive assembly for controlling the moving seat to move closer to or further away from the bearing position. The waste suction displacement drive assembly is fixedly mounted on the tray and is drivenly connected to the moving seat.
[0026] Furthermore, the waste suction displacement drive assembly includes a waste suction displacement drive cylinder, which is fixedly mounted on the tray and is drivenly connected to the movable seat.
[0027] Furthermore, the waste cleaning mechanism also includes an air displacement drive component for controlling the air duct assembly to move closer to or further away from the bearing position. The air displacement drive component is fixedly mounted on the tray and is drivenly connected to the air duct assembly.
[0028] Furthermore, the air-blowing displacement drive assembly includes an air-blowing displacement drive cylinder, which is fixedly mounted on the tray and is drivenly connected to the air-blowing pipe assembly.
[0029] Furthermore, the waste cleaning mechanism also includes a cleaning box assembly for adsorbing residual waste on the shearing mechanism. The cleaning box assembly includes at least one cleaning box, and the cleaning box is provided with a cleaning chamber. The cleaning box has a cleaning port that extends into the cleaning chamber, and the negative pressure exhaust pipe is connected to the cleaning chamber.
[0030] Furthermore, a cleaning negative pressure port connected to the cleaning chamber is provided on the rear side of the cleaning box, and the negative pressure exhaust pipe is connected to the cleaning negative pressure port. At least one side of the left, right, and front sides of the cleaning box is provided with a second air blowing port for connecting an external air source to blow air, and the second air blowing port is connected to the cleaning chamber.
[0031] Furthermore, the cleaning box assembly includes multiple cleaning boxes.
[0032] Furthermore, the negative pressure exhaust assembly includes a high-pressure blower and a waste collection bin, wherein the high-pressure blower is connected to the waste collection bin, and the negative pressure exhaust pipe is connected to the waste collection bin.
[0033] Furthermore, the cutting mechanism includes at least one clamping shear, and the cutting mechanism includes:
[0034] A clamping scissor head, comprising a first cutter head, a second cutter head, a first handle, and a second handle, wherein the first handle is fixed to the first cutter head, the second handle is fixed to the second cutter head, and the connection between the first cutter head and the first handle, and the connection between the second cutter head and the second handle are hinged.
[0035] A shearing control assembly for automatically controlling the opening and closing of the first and second tool holders, the shearing control assembly being drivenly connected to the first and second tool holders.
[0036] Furthermore, the clamping scissors also include a housing, and the shearing control assembly includes a cylinder, a piston, and an elastic body for controlling the piston's reset; a piston chamber is provided inside the housing, and the connection between the first blade and the first handle, and the connection between the second blade and the second handle are hinged at one end of the housing, with the first handle and the second handle extending into the piston chamber from one end of the housing;
[0037] The piston is movably disposed within the piston cavity. The piston is also provided with a closing groove for controlling the closing of the first and second tool handles. The width of the closing groove gradually decreases from one end near the first and second tool handles to the other end away from the first and second tool handles. The closing groove corresponds to the position of the first and second tool handles.
[0038] The cylinder is fixedly mounted at the other end of the housing, and the drive shaft of the cylinder extends into the piston chamber to drive and connect with the other end of the piston away from the first and second tool holders. The two ends of the elastic body are respectively connected to the piston and the piston chamber.
[0039] Furthermore, the first cutting head is provided with a first shearing part and a first clamping part; the second cutting head is provided with a second shearing part and a second clamping part, the first shearing part and the second shearing part correspond to each other, and the first clamping part and the second clamping part correspond to each other.
[0040] A clamping gap is formed between the first cutting section and the second cutting section to cut off the wire end when the first cutter head and the second cutter head come together;
[0041] A clamping gap is formed between the second clamping part and the second clamping part to clamp the wire end when the wire end is clamped in the clamping gap.
[0042] The coil is placed between the first and second cutter heads. When the first and second cutter heads approach each other, the first and second shearing parts also approach each other, causing the coil to be clamped at the clamping gap. At the same time, based on the synchronous approach of the first and second clamping parts, the clamped wire end is held in the clamping gap to prevent the wire end from falling and affecting product quality and the work environment. It can also achieve wire end recovery more efficiently.
[0043] Furthermore, the clamping gap is smaller than the clamping gap under the same conditions.
[0044] Furthermore, either the first shearing part or the second shearing part is provided with a shearing V-tooth, and the other part is provided with a shearing plane, and the clamping gap is formed between the shearing V-tooth and the shearing plane.
[0045] Furthermore, both the first shearing portion and the second shearing portion are provided with shearing V-tooths, the shearing V-tooths on the first shearing portion and the shearing V-tooths on the second shearing portion are arranged opposite to each other, and the clamping gap is formed between the shearing V-tooths on the first shearing portion and the shearing V-tooths on the second shearing portion.
[0046] Furthermore, both the first clamping part and the second clamping part are provided with clamping planes. The clamping planes on the first clamping part and the second clamping part are arranged opposite to each other, and the clamping gap is formed between the clamping planes on the first clamping part and the clamping planes on the second clamping part.
[0047] Furthermore, either the first clamping part or the second clamping part is provided with clamping V-tooths, and the other part is provided with a clamping plane, and the clamping gap is formed between the clamping V-tooths and the clamping plane.
[0048] Furthermore, a first V-groove is formed between the clamping V-tooth and the corresponding shearing V-tooth; a second V-groove is formed between the clamping plane and the corresponding shearing V-tooth.
[0049] Furthermore, the positioning fixture includes:
[0050] The fixture body is provided with a disassembly and assembly position group, which includes at least one disassembly and assembly position;
[0051] The carrier assembly includes at least one carrier, one end of which is formed with a carrier portion for mounting the coil product, the carrier position is disposed on the carrier portion, and the other end of the carrier is formed with a disassembly portion adapted to the disassembly position, the disassembly portion being detachably disposed at the disassembly position.
[0052] In the positioning fixture, the coil product is supported by sleeved on the support part of the carrier; at the same time, since the carrier and the fixture body can be disassembled and assembled, the positioning fixture can be adapted to coil products with different inner diameters by replacing different carriers, so that the overall investment cost and use cost of this positioning fixture are lower.
[0053] Furthermore, the assembly / disassembly unit group includes multiple assembly / disassembly positions, the support member group includes multiple support members, and the assembly / disassembly parts of the multiple support members of the support member group are detachably arranged at the multiple assembly / disassembly positions of the assembly / disassembly unit group.
[0054] Furthermore, there are multiple assembly / disassembly units and multiple load-bearing components.
[0055] Furthermore, the disassembly / assembly position is a disassembly / assembly slot.
[0056] Furthermore, the fixture body is provided with a mounting boss, and the disassembly groove is provided on the mounting boss; and the side of the mounting boss is also provided with a clearance groove that communicates with the disassembly groove.
[0057] Furthermore, a support groove is provided on the side of the fixture body away from the disassembly groove, and the disassembly groove extends into the support groove.
[0058] The positioning fixture also includes a support member for supporting the end of the bearing part. The support member is detachably disposed in the support groove, and the support member corresponds to the disassembly groove.
[0059] Furthermore, the positioning fixture also includes a wire clamping assembly for clamping the lead wire of the coil product. The wire clamping assembly is disposed on the main body of the fixture, and the position of the wire clamping assembly corresponds to that of the carrier assembly.
[0060] Furthermore, the wire clamping assembly is detachably mounted on the fixture body.
[0061] Furthermore, the wire clamping assembly includes a wire clamping seat, a rubber ring, a fixing screw, and a fixing nut. The wire clamping seat is disposed on the main body of the fixture, the rubber ring is disposed on the wire clamping seat, and the fixing screw passes through the wire clamping seat and the rubber ring and is movably connected to the fixing nut. A clamping gap for clamping the lead wire of the coil product is provided between the rubber ring and the wire clamping seat.
[0062] Furthermore, the cable holder is also provided with a limiting part, which abuts against or corresponds to one side of the rubber ring.
[0063] The beneficial effect of this utility model is that, in this device, the multi-axis motion mechanism drives the shearing mechanism to move, so as to align with the bearing position and shear the coil product at the bearing position. At this time, the waste generated during the shearing process can be sucked away and collected by the waste cleaning mechanism, so as to effectively clean up and recycle waste while shearing the coil, which can avoid the waste falling and affecting product quality and work environment. Attached Figure Description
[0064] Figure 1 This is a schematic diagram of the structure of this utility model.
[0065] Figure 2 This is an exploded view of the positioning fixture from a first-person perspective.
[0066] Figure 3 This is an exploded view of the positioning fixture from a second-person perspective.
[0067] Figure 4 This is a structural diagram of the wire clip assembly.
[0068] Figure 5 yes Figure 2A magnified view of part A.
[0069] Figure 6 yes Figure 2 A magnified view of section B.
[0070] Figure 7 This is a schematic diagram of the waste cleaning mechanism.
[0071] Figure 8 This is a structural diagram of the waste suction pipe assembly, the air blowing pipe assembly, the tray, the movable seat, the waste suction displacement drive assembly, and the air blowing displacement drive assembly.
[0072] Figure 9 yes Figure 10 A magnified view of a portion of point C.
[0073] Figure 10 This is a schematic diagram of the scissor clamp structure.
[0074] Figure 11 This is a cross-sectional view of a pair of scissors.
[0075] Figure 12 This is a schematic diagram of the structure of the clamping scissor head.
[0076] Figure 13 This is a schematic diagram of the structure of the first and second cutting heads.
[0077] 1. Positioning clamp; 11. Fixture body; 111. Assembly / disassembly assembly; 1111. Assembly / disassembly position; 112. Mounting boss; 1121. Clearance groove; 113. Support groove; 12. Bearing component assembly; 121. Bearing component; 1211. Bearing part; 1212. Assembly / disassembly part; 13. Supporting component; 14. Cable clamping assembly; 141. Cable clamping base; 142. Rubber ring; 143. Fixing screw; 144. Fixing nut; 145. Cable clamping gap; 146. Limiting part.
[0078] 2. Shearing mechanism; 21. First cutter head; 211. First shearing section; 2111. Shearing V-tooth; 212. First clamping section; 2121. Clamping V-tooth; 213. First V-groove; 22. Second cutter head; 221. Second shearing section; 222. Second clamping section; 2221. Clamping plane; 223. Second V-groove; 23. First cutter handle; 24. Second cutter handle; 25. Shearing control assembly; 251. Cylinder; 252. Piston; 2521. Closing groove; 253. Elastomer; 26. Housing; 261. Piston chamber; 27. Clamping gap; 28. Clamping gap;
[0079] 3. Waste cleaning mechanism; 31. Negative pressure exhaust assembly; 311. Negative pressure exhaust pipe; 312. High-pressure blower; 313. Waste collection bin; 32. Waste suction pipe assembly; 321. Waste suction pipe; 3211. Waste suction port; 3212. Guide plate; 33. Air blowing pipe assembly; 331. Air blowing pipe; 3311. Air source interface; 3312. First air blowing port; 34. Tray; 341. Clamp position; 342. Baffle; 35. Movable seat; 36. Waste suction displacement drive assembly; 361. Waste suction displacement drive cylinder; 37. Cleaning box assembly; 371. Cleaning box; 3711. Cleaning chamber; 3712. Cleaning port; 3713. Cleaning negative pressure port; 3714. Second air blowing port; 38. Air blowing displacement drive assembly; 381. Air blowing displacement drive cylinder;
[0080] 4. Multi-axis motion mechanism; 41. Y-axis motion structure; 42. Z-axis motion structure;
[0081] 5. Frame; 51. X-axis motion structure. Detailed Implementation
[0082] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0083] See Figure 1-13 This embodiment provides a self-cleaning wire cutting device, comprising:
[0084] Positioning fixture 1, which is provided with a bearing position for positioning and placing coil products;
[0085] The shearing mechanism 2 is used for shearing, and the shearing mechanism 2 corresponds to the bearing position of the positioning fixture 1;
[0086] A multi-axis motion mechanism 4 is used to drive the shearing mechanism 2 to shear the coil product at the bearing position. The multi-axis motion mechanism 4 is connected to the shearing mechanism 2.
[0087] Waste cleaning mechanism 3 is used to suck up and collect the waste generated by shearing at the bearing position. Waste cleaning mechanism 3 corresponds to the bearing position.
[0088] In this device, the multi-axis motion mechanism 4 drives the shearing mechanism 2 to move, aligning it with the bearing position and shearing the coil product at the bearing position. At this time, the waste generated during the shearing process can be sucked away and collected by the waste cleaning mechanism 3, so as to effectively clean up and recycle waste while shearing the coil, which can prevent waste from falling and affecting product quality and the work environment.
[0089] Specifically, the device also includes a frame 5, on which an X-axis motion structure 51 is provided for driving the positioning clamp 1 and the waste cleaning mechanism 3 to move synchronously in the X-axis direction; the multi-axis motion mechanism 4 includes a Y-axis motion structure 41 and a Z-axis motion structure 42, the Z-axis motion structure 42 is provided on the Y-axis motion structure 41, and the shearing mechanism 2 is provided on the Z-axis motion structure 42. The shearing mechanism 2 is located above the positioning clamp 1 so as to correspond to the bearing position.
[0090] The aforementioned X-axis motion structure 51, Y-axis motion structure 41, and Z-axis motion structure 42 can all be existing structures that can respectively drive the corresponding structures to move in the X-axis, Y-axis, and Z-axis directions. For example, X-axis motion structure 51 and Y-axis motion structure 41 can be existing structures such as motors and lead screws, or they can be linear motors, to drive the corresponding structures to move in the X-axis and Y-axis directions respectively. Z-axis motion structure 42 can be achieved by using an existing cylinder structure to drive the corresponding structure to move in the Z-axis direction.
[0091] See Figure 7-9 In this embodiment, the waste cleaning mechanism 3 includes:
[0092] A negative pressure exhaust assembly 31 for generating negative pressure for exhaust, the negative pressure exhaust assembly 31 includes a negative pressure exhaust pipe 311 for exhaust.
[0093] Waste suction pipe assembly 32 includes at least one waste suction pipe 321. One end of the waste suction pipe 321 is connected to the negative pressure exhaust pipe 311, and the other end of the waste suction pipe 321 is provided with a waste suction port 3211 for suctioning waste material at one side of the bearing position.
[0094] The air blowing tube assembly 33 includes at least one air blowing tube 331. One end of the air blowing tube 331 is formed with an air source interface 3311 for connecting to an external air source, and the other end of the air blowing tube 331 is formed with a first air blowing port 3312 for being located on the other side of the bearing position. The first air blowing port 3312 corresponds to the waste suction port 3211. Specifically, the external air source is provided by existing technology, such as by providing it through existing external air source equipment.
[0095] Under the action of the negative pressure exhaust assembly 31, the waste material at the bearing position of the cleaning positioning fixture can be sucked up through the waste suction port 3211 of the waste suction pipe 321. At the same time, airflow can be blown out through the first air blowing port 3312 of the air blowing pipe 331 to accelerate the suction of the waste material at the bearing position of the cleaning positioning fixture by the waste suction port 3211, and at the same time, the waste material residue can be effectively avoided.
[0096] In this embodiment, the other end of the waste suction pipe 321 is provided with a guide plate 3212 for extending into the bearing position to guide the waste suction. The guide plate 3212 corresponds to the waste suction port 3211. By inserting the guide plate 3212 into the side of the processing position of the bearing position, the waste generated at the processing position can be guided, and waste recycling can be carried out more effectively.
[0097] In this embodiment, the waste suction pipe assembly 32 includes multiple waste suction pipes 321, and the air blowing pipe assembly 33 includes multiple air blowing pipes 331. The arrangement of multiple air blowing pipes 331 and multiple waste suction pipes 321 allows for simultaneous waste recycling from multiple processing positions of the bearing area.
[0098] In this embodiment, the mechanism also includes a tray 34, on which a clamping position 341 for carrying a positioning fixture is provided, and a waste suction port 3211 and a first air blowing port 3312 are located on both sides above the clamping position 341.
[0099] In this embodiment, baffles 342 are provided on both sides of the tray 34.
[0100] In this embodiment, the mechanism further includes a movable base 35, on which the waste suction pipe assembly 32 is mounted. The movable base 35 is movably mounted on the tray 34 via a slider rail structure. This movable connection between the movable base 35 and the tray 34 allows for quick adjustment of the position of the waste suction pipe assembly 32 as needed by adjusting the position of the movable base 35. Specifically, the tray 34 is mounted on the X-axis motion structure 51 of the frame 5.
[0101] In this embodiment, the mechanism further includes a waste suction displacement drive assembly 36 for controlling the movable seat 35 to move closer to or further away from the bearing position. The waste suction displacement drive assembly 36 is fixedly mounted on the tray 34 and is drivenly connected to the movable seat 35. The provision of this displacement drive assembly allows the movable seat 35 to automatically adjust its position.
[0102] In this embodiment, the waste suction displacement drive assembly 36 includes a waste suction displacement drive cylinder 361, which is fixedly mounted on the tray 34 and is drivenly connected to the movable seat 35.
[0103] In this embodiment, the mechanism further includes an air displacement drive assembly 38 for controlling the air blowing tube assembly 33 to move closer to or further away from the bearing position. The air displacement drive assembly 38 is fixedly mounted on the tray 34 and is drivenly connected to the air blowing tube assembly 33.
[0104] In this embodiment, the air blowing displacement drive assembly 38 includes an air blowing displacement drive cylinder 381, which is fixedly mounted on the tray 34 and is drivenly connected to the air blowing pipe assembly 33.
[0105] In this embodiment, the mechanism further includes a cleaning box assembly 37 for adsorbing residual waste material on the shearing blade of the shearing mechanism. The cleaning box assembly 37 includes at least one cleaning box 371, and a cleaning chamber 3711 is provided inside the cleaning box 371. A cleaning port 3712 is provided on the cleaning box 371, extending into the cleaning chamber 3711, and a negative pressure exhaust pipe 311 is connected to the cleaning chamber 3711. Specifically, after the shearing mechanism completes shearing at the processing position of the bearing position, it can move to the cleaning box 371 and extend the shearing blade into the cleaning chamber 3711 through the cleaning port 3712 to adsorb the residual waste material on the shearing blade of the shearing mechanism.
[0106] In this embodiment, a cleaning negative pressure port 3713 connected to the cleaning chamber 3711 is provided on the rear side of the cleaning box 371. The negative pressure exhaust pipe 311 is connected to the cleaning negative pressure port 3713. At least one side of the left, right, and front sides of the cleaning box 371 is provided with a second air blowing port 3714 for connecting to an external air source for blowing air. The second air blowing port 3714 is connected to the cleaning chamber 3711. The provision of the second air blowing port 3714 can blow off the waste material remaining on the shearing blade of the shearing mechanism, which can more effectively clean the waste material remaining on the shearing blade of the shearing mechanism.
[0107] In this embodiment, the cleaning box assembly 37 includes multiple cleaning boxes 371. These multiple cleaning boxes 371 can simultaneously clean the waste material remaining on multiple shearing blades of the shearing mechanism.
[0108] In this embodiment, the negative pressure exhaust assembly 31 includes a high-pressure blower 312 and a waste collection bin 313. The high-pressure blower 312 is connected to the upper end of the waste collection bin 313, and the negative pressure exhaust pipe 311 is also connected to the upper end of the waste collection bin 313. Specifically, when the high-pressure blower 312 is working, it can generate negative pressure through the negative pressure exhaust pipe 311 to draw waste into the waste collection bin 313. It is understood that a filter screen can be used to filter the waste at the connection between the high-pressure blower 312 and the waste collection bin 313.
[0109] See Figure 10-13 In this embodiment, the shearing mechanism 2 includes at least one clamping scissors, which include:
[0110] The clipper head includes a first blade 21, a second blade 22, a first handle 23, and a second handle 24. The first handle 23 is fixed to the first blade 21, and the second handle 24 is fixed to the second blade 22. The connection between the first blade 21 and the first handle 23, and the connection between the second blade 22 and the second handle 24 are hinged.
[0111] A shearing control assembly 25 is used to automatically control the opening and closing of the first tool holder 23 and the second tool holder 24. The shearing control assembly 25 is drivenly connected to the first tool holder 23 and the second tool holder 24.
[0112] In the clamping shears, when the first cutter head 21 and the second cutter head 22 are located on both sides of the wire end of the coil product, the first cutter head 21 and the second cutter head 22 are driven to move closer by the control of the first cutter handle 23 and the second cutter handle 24 through the shearing control component 25. At this time, the first shearing part 211 and the second shearing part 221 move closer, so that the wire end is clamped at the clamping gap 27. At the same time, based on the synchronous approach of the first clamping part 212 and the second clamping part 222, the clamped wire end is clamped at the clamping gap 28 to prevent the wire end from falling and affecting the product quality and the work station environment; and the wire end can be recovered more efficiently.
[0113] In this embodiment, the clamping scissors also include a housing 26, and the cutting control assembly 25 includes a cylinder 251, a piston 252, and an elastic body 253 for controlling the resetting of the piston 252; a piston chamber 261 is provided inside the housing 26, and the connection between the first blade 21 and the first blade handle 23, and the connection between the second blade 22 and the second blade handle 24 are hinged at one end of the housing 26, and the first blade handle 23 and the second blade handle 24 extend into the piston chamber 261 from one end of the housing 26;
[0114] The piston 252 is movably disposed in the piston chamber 261. The piston 252 is also provided with a closing groove 2521 for controlling the closing of the first tool holder 23 and the second tool holder 24. The width of the closing groove 2521 gradually decreases from one end near the first tool holder 23 and the second tool holder 24 to the other end away from the first tool holder 23 and the second tool holder 24. The closing groove 2521 corresponds to the position of the first tool holder 23 and the second tool holder 24.
[0115] The cylinder 251 is fixedly mounted at the other end of the housing 26, and the drive shaft of the cylinder 251 extends into the piston chamber 261 to drive and connect with the other end of the piston 252 away from the first tool holder 23 and the second tool holder 24. The two ends of the elastic body 253 are respectively connected to the piston 252 and the piston chamber 261. The elastic body 253 is preferably a spring, which is sleeved on the outside of the piston 252, the first tool holder 23, and the second tool holder 24, and its two ends are respectively connected to the piston 252 and the piston chamber 261.
[0116] When the cylinder 251 pushes the piston 252 through the drive shaft, the piston 252 compresses the elastic body 253 and gradually fits onto the first cutter handle 23 and the second cutter handle 24 through the closing groove 2521. When the ends of the first cutter handle 23 and the second cutter handle 24 gradually extend into the closing groove 2521, the first cutter handle 23 and the second cutter handle 24 gradually close under the guidance of the closing groove 2521, thereby controlling the clamping of the first cutter head 21 and the second cutter head 22. When the cylinder 251 retracts, the piston 252 resets under the rebound of the elastic body 253.
[0117] Specifically, the closing groove 2521 is a conical or frustum-shaped groove, and the ends of the first tool holder 23 and the second tool holder 24 are adapted to the shape of the closing groove 2521.
[0118] In this embodiment, the first cutting head 21 is provided with a first shearing part 211 and a first clamping part 212;
[0119] The second cutter head 22 is provided with a second shearing part 221 and a second clamping part 222. The first shearing part 211 corresponds to the second shearing part 221, and the first clamping part 212 corresponds to the second clamping part 222.
[0120] A clamping gap 27 is formed between the first cutting part 211 and the second cutting part 221 to clamp the wire end when the first cutting head 21 and the second cutting head 22 come together.
[0121] A clamping gap 28 is formed between the second clamping part 222 and the second clamping part 222 to clamp the wire end when the wire end is clamped by the clamping gap 27.
[0122] Specifically, the first clamping part 212 and the first shearing part 211 are arranged in parallel, and the second clamping part 222 and the second shearing part 221 are arranged in parallel.
[0123] In this embodiment, the clamping gap 27 is smaller than the clamping gap 28 in the same state.
[0124] In this embodiment, both the first shearing section 211 and the second shearing section 221 are provided with shearing V-tooths 2111. The shearing V-tooths 2111 on the first shearing section 211 and the shearing V-tooths 2111 on the second shearing section 221 are arranged opposite to each other, and a clamping gap 27 is formed between the shearing V-tooths 2111 on the first shearing section 211 and the shearing V-tooths 2111 on the second shearing section 221. The arrangement of the shearing V-tooths 2111 on the first shearing section 211 and the shearing V-tooths 2111 on the second shearing section 221 allows for more effective clamping of the wire when they come together. In other implementations, shearing V-tooths 2111 may be provided only on one of the first shearing section 211 and the second shearing section 221.
[0125] In this embodiment, either the first clamping part 212 or the second clamping part 222 is provided with a clamping V-tooth 2121, and the other is provided with a clamping plane 2221. A clamping gap 28 is formed between the clamping V-tooth 2121 and the clamping plane 2221. This arrangement of one clamping V-tooth 2121 and one clamping plane 2221 can clamp the wire end more stably. In other implementations, both the first clamping part 212 and the second clamping part 222 may be clamping planes 2221, or both may be clamping V-tooth 2121.
[0126] In this embodiment, a first V-groove 213 is formed between the clamping V-tooth 2121 and the shearing V-tooth 2111 on the first cutter head 21; a second V-groove 223 is formed between the clamping plane 2221 and the corresponding shearing V-tooth 2111 on the second cutter head 22.
[0127] In this embodiment, the clamping scissor head also includes a first handle 23 and a second handle 24. The first handle 23 is fixed to the first cutter head 21, and the second handle 24 is fixed to the second cutter head 22. The joints between the first cutter head 21 and the first handle 23, and between the second cutter head 22 and the second handle 24, are hinged. The opening and closing of the first cutter head 21 and the second cutter head 22 can be controlled by opening and closing the first handle 23 and the second handle 24. Specifically, return springs can also be provided at the joints between the first cutter head 21 and the first handle 23, and at the joints between the second cutter head 22 and the second handle 24, to assist in resetting and separating the two cutters after the first cutter head 21 and the second cutter head 22 have completed cutting.
[0128] See Figure 2-6 This embodiment provides a positioning fixture 1, including:
[0129] The fixture body 11 is provided with a disassembly and assembly position group 111, which includes at least one disassembly and assembly position 111.
[0130] The carrier assembly 12 includes at least one carrier 121. One end of the carrier 121 has a carrier portion 1211 for mounting the coil product, and a carrier position is provided on the carrier portion. The other end of the carrier 121 has a disassembly portion 1212 adapted to the disassembly position 1111. The disassembly portion 1212 is also detachably provided at the disassembly position 1111.
[0131] In this embodiment, the disassembly / assembly unit group 111 includes multiple disassembly / assembly positions 1111, and the carrier group 12 includes multiple carriers 121. The disassembly / assembly portions 1212 of the multiple carriers 121 of the carrier group 12 are detachably disposed at the multiple disassembly / assembly positions 1111 of the disassembly / assembly unit group 111. Specifically, the disassembly / assembly unit group 111 includes three disassembly / assembly positions 1111, and the carrier group 12 includes three carriers 121, which can support a three-string coil product.
[0132] In this embodiment, there are multiple assembly / disassembly units 111 and multiple carrier units 12. Specifically, these multiple carrier units 12 can support multiple coil products.
[0133] In this embodiment, the disassembly / removal position 1111 is a disassembly / removal groove. Specifically, the bearing portion 1211 of the bearing member 121 is assembled with the disassembly / removal groove according to a tight fit tolerance.
[0134] In this embodiment, the fixture body 11 is provided with a mounting boss 112, and a disassembly groove is provided on the mounting boss 112; and a clearance groove 1121 communicating with the disassembly groove is also provided on the side of the mounting boss 112. Specifically, there are multiple mounting bosses 112, and multiple disassembly grooves are respectively provided on the mounting bosses 112.
[0135] In this embodiment, a support groove 113 is provided on the side of the fixture body 11 away from the disassembly groove, and the disassembly groove extends into the support groove 113.
[0136] The positioning clamp 1 also includes a support member 13 for supporting the end of the bearing portion 1211. The support member 13 is detachably disposed in the support groove 113 and corresponds to the disassembly groove. When the bearing portion 1211 of the bearing member 121 is inserted into the disassembly groove, the support member 13 can support the end of the bearing portion 1211.
[0137] In this embodiment, the positioning fixture 1 further includes a wire clamping assembly 14 for clamping the leads of the coil product. The wire clamping assembly 14 is disposed on the fixture body 11 and corresponds to the position of the carrier assembly 12. The wire clamping assembly 14 enables the positioning fixture 1 to not only position the coil product but also clamp and position the leads of the coil product.
[0138] In this embodiment, the wire clamping assembly 14 is detachably mounted on the fixture body 11, and the wire clamping assembly 14 can be disassembled and replaced as needed.
[0139] In this embodiment, the wire clamping assembly 14 includes a wire clamping base 141, a rubber ring 142, a fixing screw 143, and a fixing nut 144. The wire clamping base 141 is disposed on the fixture body 11, the rubber ring 142 is disposed on the wire clamping base 141, and the fixing screw 143 passes through the wire clamping base 141 and the rubber ring 142 in sequence and is movably connected to the fixing nut 144. A clamping gap 145 for clamping the lead wire of the coil product is provided between the rubber ring 142 and the wire clamping base 141. The rubber ring 142 can be pressed onto the wire clamping base 141 by tightening the fixing screw 143, thereby clamping the lead wire of the coil product through the clamping gap 145.
[0140] In this positioning and clamping process, using rubber ring 142 to clamp the leads of the coil product has the following advantages:
[0141] 1. Improve clamping stability: Rubber ring 142 can act as a buffer to prevent deformation and damage to the coil product leads, thereby ensuring the processing quality of the coil product;
[0142] 2. Increased clamping area: Rubber ring 142 can increase the clamping area, improve the clamping force, and make the clamping more flexible and powerful; it also improves the friction, making it less prone to loosening and displacement, and can meet the processing requirements of coil products;
[0143] 3. Reduce the pressure on the clamping surface of the wire clamp 141: The rubber ring 142 can disperse the pressure on the clamping surface of the wire clamp 141 (i.e. the surface corresponding to the wire clamp 141 and the wire clamping gap 145), reduce the local deformation and surface damage of the wire clamp 141, and extend the service life of the wire clamp 141.
[0144] In this embodiment, the cable holder 141 is also provided with a limiting part 146, which abuts against or corresponds to one side of the rubber ring 142. The limiting part 146 can limit the rubber ring 142 to a certain extent.
[0145] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A self-cleaning thread trimming device, characterized in that, The utility model relates to a kind of coil product cutting device, including: Positioning fixture, load position for positioning coil product is arranged on the positioning fixture; Shearing mechanism for shearing, the shearing mechanism corresponds with the load position of the positioning fixture; Multi-axis motion mechanism for driving shearing mechanism to move to shear coil product at load position, the multi-axis motion mechanism is connected with shearing mechanism; Waste cleaning mechanism for sucking and collecting waste generated by shearing at load position, the waste cleaning mechanism corresponds with load position.
2. A self-cleaning thread trimming device according to claim 1, characterized in that The waste cleaning mechanism includes: Negative pressure suction assembly for generating negative pressure to suction, the negative pressure suction assembly includes negative pressure suction pipe for suction; Waste suction pipe group, the waste suction pipe group includes at least one waste suction pipe, one end of the waste suction pipe is connected with the negative pressure suction pipe, the other end of the waste suction pipe is provided with waste suction port for being arranged at one side of load position to suck waste; Blowing pipe group, the blowing pipe group includes at least one blowing pipe, one end of the blowing pipe is formed with gas source interface for external connection of gas source, the other end of the blowing pipe is formed with first blowing port for being arranged at the other side of load position, and the first blowing port corresponds with the waste suction port.
3. A self-cleaning thread trimming device according to claim 2, wherein, The other end of the waste suction pipe is provided with guide plate for extending into load position to guide waste suction, and the guide plate corresponds with the waste suction port.
4. A self-cleaning thread trimming device according to claim 2, wherein The waste cleaning mechanism further includes: Tray, fixture position for carrying positioning fixture is arranged on the tray, and the waste suction port and the first blowing port are located at two sides above the fixture position respectively; Mobile seat, the waste suction pipe group is arranged on the mobile seat, and the mobile seat is movably arranged on the tray; Waste suction displacement driving assembly for controlling mobile seat to approach or move away from load position, the waste suction displacement driving assembly is fixedly arranged on the tray, and the waste suction displacement driving assembly is drivingly connected with the mobile seat; Blowing displacement driving assembly for controlling blowing pipe group to approach or move away from load position, the blowing displacement driving assembly is fixedly arranged on the tray, and the blowing displacement driving assembly is drivingly connected with the blowing pipe group.
5. A self-cleaning thread trimming device according to claim 2, wherein, The waste cleaning mechanism further includes cleaning box group for adsorbing residual waste on shearing mechanism, the cleaning box group includes at least one cleaning box, cleaning cavity is arranged in the cleaning box, cleaning port is formed in the cleaning box and penetrates into the cleaning cavity, and the negative pressure suction pipe is connected with the cleaning cavity.
6. A self-cleaning thread trimming device according to claim 1, wherein The shearing mechanism includes at least one clamp shear, and the shearing mechanism includes: Clamp shear head, the clamp shear head includes first cutter head, second cutter head, first cutter handle and second cutter handle, the first cutter handle is fixed with the first cutter head, the second cutter handle is fixed with the second cutter head, and the first cutter head and the first cutter handle are hinged at the joint, and the second cutter head and the second cutter handle are hinged at the joint; Shearing control assembly for automatically controlling first cutter handle and second cutter handle to open and close, and the shearing control assembly is drivingly connected with the first cutter handle and the second cutter handle.
7. A self-cleaning thread trimming device according to claim 6, wherein The shearing cutter further comprises a housing, the shearing control assembly comprises a cylinder, a piston, and an elastic body for controlling the reset of the piston; the housing is provided with a piston cavity, and the junctions of the first cutter head and the first cutter handle and the junctions of the second cutter head and the second cutter handle are hingedly arranged at one end of the housing, and the first cutter handle and the second cutter handle extend into the piston cavity from the one end of the housing; The piston is movably arranged in the piston cavity, and the piston is further provided with a folding groove for controlling the folding of the first cutter handle and the second cutter handle, the width of the folding groove gradually decreases from one end close to the first cutter handle and the second cutter handle to the other end away from the first cutter handle and the second cutter handle, and the folding groove corresponds in position to the first cutter handle and the second cutter handle; The cylinder is fixedly arranged at the other end of the housing, and the driving shaft of the cylinder extends into the piston cavity to be drivingly connected to the other end of the piston away from the first cutter handle and the second cutter handle, and the two ends of the elastic body are connected to the piston and the piston cavity, respectively.
8. A self-cleaning thread trimming device according to claim 6, wherein, The first cutter head is provided with a first shearing part and a first clamping part, the second cutter head is provided with a second shearing part and a second clamping part, the first shearing part corresponds to the second shearing part, and the first clamping part corresponds to the second clamping part; A clamping gap for clamping and breaking the wire end when the first cutter head and the second cutter head are folded is formed between the first shearing part and the second shearing part; A clamping gap for clamping the wire end when the wire end is clamped and broken in the clamping gap is formed between the second clamping part and the second clamping part.
9. A self-cleaning thread trimming device according to claim 1, wherein, The positioning clamp comprises: A jig body provided with a dismounting position group, the dismounting position group comprising at least one dismounting position; A carrier group comprising at least one carrier, one end of the carrier being provided with a carrier portion for sleeving a coil product, the carrier portion being provided with a carrier position, and the other end of the carrier being provided with a dismounting portion adapted to the dismounting position, the dismounting portion being detachably arranged at the dismounting position.
10. A self-cleaning thread trimming device according to claim 9, wherein, The positioning clamp further comprises a wire clamping assembly for clamping the lead of the coil product, the wire clamping assembly being arranged on the jig body and corresponding in position to the carrier group.
Citation Information
Cited By
Coil shearing device with flexible pressing function
CN121589221A