Assembling and detecting machine for square switch
By designing an automated testing machine, the problems of low efficiency and waste of human resources in the traditional assembly process of Fangzheng switches were solved, realizing intelligent automated production and improving production efficiency.
Patent Information
- Application Number
- CN202422696650.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The traditional assembly process of Fangzheng switches requires multiple semi-automatic machines and manual supervision, resulting in low production efficiency and waste of human resources.
An automated inspection machine was designed, comprising a magazine feeding assembly, a spring feeding assembly, a vision inspection module, a cap feeding assembly, an ultrasonic welding module, and a finished product sprue assembly, to achieve automated assembly and inspection.
It has enabled intelligent and automated production, reduced the waste of human resources, and improved production efficiency.
Smart Images

Figure CN223762361U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intelligent equipment technology, specifically to an assembly and testing machine for Fangzheng switches. Background Technology
[0002] In traditional Fangzheng switch assembly, multiple semi-automatic machines are typically used to produce switches one by one according to specific steps, requiring real-time manual monitoring and subsequent transportation. This wastes human resources, results in low production efficiency, and cannot meet existing production capacity. Therefore, an assembly and testing machine for Fangzheng switches has been developed. Utility Model Content
[0003] The purpose of this invention is to provide an assembly and testing machine for Fangzheng switches, which solves the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an assembly and testing machine for a Founder switch, comprising a workbench and a feeding track on the workbench, wherein a spring clip feeding assembly is provided at the beginning of the feeding track, and a first spring feeding assembly, a second spring feeding assembly, a CDD vision inspection module, a cover feeding assembly, an ultrasonic welding module, and a finished product sprue assembly are provided on the workbench, wherein the first spring feeding assembly, the second spring feeding assembly, the CDD vision inspection module, the cover feeding assembly, the ultrasonic welding module, and the finished product sprue assembly are arranged sequentially along the conveying direction of the feeding track.
[0005] Preferably, the magazine feeding assembly includes a lifting module and a pushing module. The lifting module is provided with a stacking bin for stacking and holding multiple magazine materials. The movable end of the pushing module is connected to a lever. The pushing module drives the lever for transmission, and the magazine materials in the stacking bin are pushed into the feeding track by the lever.
[0006] Preferably, both the first spring feeding assembly and the second spring feeding assembly include a vibratory plate, a direct vibration feeding module and a dual-axis transmission module arranged in sequence. The dual-axis transmission module is provided with a suction cup, and the suction cup reciprocates between the direct vibration feeding module and the feeding track through the dual-axis transmission module.
[0007] Preferably, the lid feeding assembly includes a lid feeding machine, a feeding robot, and a dual-axis transmission module II arranged in sequence. The dual-axis transmission module II is equipped with a suction cup II, and the suction cup II reciprocates between the feeding robot and the feeding track through the dual-axis transmission module II.
[0008] Preferably, a material conveying component is provided at the bottom of the feeding track, which is used to support the material in the feeding track and convey it to the end direction.
[0009] Preferably, the material transfer assembly includes a linear drive module and a second propulsion module. A support member is movably connected to the linear drive module, and a connector is connected to the second propulsion module. The connector is provided with a plurality of support portions, each of which is provided with a strip groove that gradually slopes downward from left to right. The support member is provided with a plurality of extension plates, each of which is provided with a cylindrical portion. The plurality of cylindrical portions correspond one-to-one with the plurality of strip grooves, and the cylindrical portions are inserted into the strip grooves.
[0010] Preferably, the finished product cutting nozzle assembly includes a second lifting module and a third dual-axis transmission module. The second lifting module is provided with several cutters at its top, which cut off the finished product waste from bottom to top. The third dual-axis transmission module is provided with a defective product discharge track and a moving part, and an air blowing pipe is provided behind the defective product discharge track.
[0011] Preferably, the end of the feeding track is connected to a finished product discharge track.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This invention achieves automated feeding and assembly of magazine materials and springs by setting up a magazine feeding assembly, a first spring feeding assembly, and a second spring feeding assembly. Then, visual inspection is performed by a CDD vision inspection module, followed by the cover feeding assembly covering the semi-finished product, and then ultrasonic welding is performed by an ultrasonic welding module. Finally, excess waste is removed by a finished product cutting assembly, and the finished product is discharged. This achieves intelligent and automated production, reduces the waste of human resources, and improves production efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a partial structural diagram of the present invention. Figure 1 ;
[0016] Figure 3 This is a partial structural diagram of the present invention. Figure 2 ;
[0017] Figure 4 This is a partial structural diagram of the present invention. Figure 3 ;
[0018] Figure 5 This is a partial structural diagram of the present invention. Figure 4 . Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1 to 5 This utility model provides an embodiment of an assembly and testing machine for Fangzheng switches, including a workbench 100. The workbench 100 is equipped with a mechanism for automated production of Fangzheng switches, including a clip feeding assembly 10 for feeding clip materials, a first spring feeding assembly 20 and a second spring feeding assembly 30 for feeding springs, a CDD vision inspection module 40 for vision inspection, a cover feeding assembly 50 for feeding and assembling covers, an ultrasonic welding module 60 for ultrasonic welding clip materials and covers, and a finished product cutting nozzle assembly 70 for removing excess waste. The above mechanism realizes the automated assembly and testing of Fangzheng switches, reduces the waste of human resources, and achieves the beneficial effect of improving production efficiency.
[0021] The magazine loading assembly 10 includes a lifting module 11 and a pushing module 12. The stacking bin 13 on the lifting module 11 is used to stack and hold multiple magazine materials. The pushing module 12 can drive the movable end of the lever 14, which pushes the magazine materials in the stacking bin 13 to the beginning of the feeding track 80.
[0022] Both the first spring feeding assembly 20 and the second spring feeding assembly 30 include a vibratory feeder 21, a direct vibration feeding module 22, and a dual-axis transmission module 23 arranged in sequence. The dual-axis transmission module 23 is equipped with a suction cup, which transmits the spring from the direct vibration feeding module 22 to the feeding track 80 through the dual-axis transmission module 23 and assembles the spring onto the clip material. The assembled semi-finished product needs to be visually inspected by the CDD vision inspection module 40 to determine the quality of the product and record it to the control system.
[0023] In this embodiment, the first spring feeding assembly 20 and the second spring feeding assembly 30 vibrate springs in the same direction, and the first spring feeding assembly 20 and the second spring feeding assembly 30 can be synchronously driven to improve production efficiency; in other embodiments, springs in different directions can be vibrated according to actual needs before assembly.
[0024] The lid feeding assembly 50 includes a lid feeding machine 51, a feeding robot 52, and a dual-axis transmission module 53 arranged in sequence. The feeding robot 52 can take the lid out of the lid feeding machine 51 and flip the lid to a specific angle. The dual-axis transmission module 53 uses a suction cup to lift the flipped lid from the feeding robot 52 and the feeding track 80 to complete the assembly of the semi-finished product and the lid. Then, ultrasonic welding is performed by the ultrasonic welding module.
[0025] The bottom of the feeding track 80 is equipped with a material transfer assembly 90, which is used to support the material in the feeding track 80 and transfer it to the end direction.
[0026] In this embodiment, the material transfer assembly 90 includes a linear transmission module 91 and a second propulsion module 92. A support member 93 is movably connected to the linear transmission module 91, and a connector 94 is connected to the second propulsion module 92. The connector 94 is provided with a plurality of support portions 95, and each support portion 95 is provided with a strip groove 96, which gradually slopes downward from left to right. The support member 93 is provided with a plurality of extension plates 97, and each extension plate 97 is provided with a cylindrical portion 98. The plurality of cylindrical portions 98 correspond one-to-one with the plurality of strip grooves 96, and the cylindrical portions 98 are inserted into the strip grooves 96.
[0027] The transmission action is as follows: When the second push module 92 pushes the connector 94 to the right, the cylindrical part 98 contacts the leftmost side of the strip groove 96, that is, the cylindrical part 98 is located at the highest part of the strip groove 96. The support member 93 lifts the material on the feeding track 80, and finally the material is driven from left to right to the end through the linear transmission module 91. When the second push module 92 drives the connector 94 to reset to the left, the cylindrical part 98 contacts the rightmost side of the strip groove 96, that is, the cylindrical part 98 is located at the lowest part of the strip groove 96. The support member 93 and the material on the feeding track 80 are separated from each other. Finally, the material is reset to the leftmost side through the linear transmission module 91, waiting for the next wheel to perform the transmission action.
[0028] The finished product cutting nozzle assembly 70 includes a second lifting module 71 and a third dual-axis drive module 72. The top of the second lifting module 71 is equipped with several cutters 73, which cut off the finished product waste from bottom to top. The third dual-axis drive module 72 is equipped with a defective product discharge track 74 and a moving part 75. The third dual-axis drive module, together with the moving part 75, drives the finished product to be transported. When the defective product recorded by the control system moves to the defective product discharge track 74, the air blowing pipe 76 at the rear is connected to the pneumatic system and blows out airflow. The defective product is discharged from the defective product discharge track 74 through the airflow.
[0029] Finally, the finished product is discharged through the finished product discharge track 77 at the end of the feeding track 80.
[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A square switch assembly detection machine, comprising a workbench and a feeding track arranged on the workbench, characterized in that: The feeding track start end is provided with a clip feeding assembly, the workbench is provided with a first spring feeding assembly, a second spring feeding assembly, a CDD visual detection module, a cap feeding assembly, an ultrasonic welding module and a finished product water gap cutting assembly, and the first spring feeding assembly, the second spring feeding assembly, the CDD visual detection module, the cap feeding assembly, the ultrasonic welding module and the finished product water gap cutting assembly are sequentially arranged along the conveying direction of the feeding track.
2. The square switch assembly inspection machine according to claim 1, wherein: The clip feeding assembly comprises a lifting module one and a pushing module one, the lifting module one is provided with a stacking bin, the stacking bin is used for stacking and supporting a plurality of clip materials, and the movable end of the pushing module one is connected with a push piece, the pushing module one drives the push piece to transmit, and the clip materials in the stacking bin are pushed into the feeding track through the push piece.
3. The square switch assembly inspection machine according to claim 1, wherein: The first spring feeding assembly and the second spring feeding assembly both comprise a vibration disc, a straight vibration feeding module and a double-shaft transmission module one which are sequentially arranged, the double-shaft transmission module one is provided with a suction disc one, and the suction disc one is reciprocally transmitted between the straight vibration feeding module and the feeding track through the double-shaft transmission module one.
4. The square switch assembly inspection machine of claim 1, wherein: The cap feeding assembly comprises a cap feeding machine, a feeding manipulator and a double-shaft transmission module two which are sequentially arranged, the double-shaft transmission module two is provided with a suction disc two, and the suction disc two is reciprocally transmitted between the feeding manipulator and the feeding track through the double-shaft transmission module two.
5. The square switch assembly inspection machine of claim 1, wherein: The bottom of the feeding track is provided with a material conveying assembly, and the material conveying assembly is used for supporting the materials in the feeding track and conveying the materials to the end direction.
6. The square corner switch assembly inspection machine according to claim 5, wherein: The material conveying assembly comprises a linear transmission module and a pushing module two, the linear transmission module is movably connected with a supporting piece, the pushing module two is connected with a connecting piece, the connecting piece is provided with a plurality of supporting portions, each supporting portion is provided with a strip-shaped groove, and the strip-shaped grooves are gradually inclined downward from left to right; the supporting piece is provided with a plurality of extension plates, each extension plate is provided with a cylindrical portion, a plurality of cylindrical portions correspond to a plurality of strip-shaped grooves one by one, and the cylindrical portions are inserted into the strip-shaped grooves.
7. The square switch assembly inspection machine of claim 1, wherein: The finished product water gap cutting assembly comprises a lifting module two and a double-shaft transmission module three, the lifting module two is provided at the top with a plurality of cutting knives, the cutting knives cut off the finished product waste from bottom to top, the double-shaft transmission module three is provided with a defective product discharging track and a moving piece, and the defective product discharging track is provided at the rear with a blowing pipe.
8. The square switch assembly inspection machine of claim 1, wherein: The feeding track is connected with a finished product discharging track at the end.