Anti-fracture diamond wire saw

By designing an anti-breakage stabilizing mechanism, the problems of complex structure and cumbersome assembly and disassembly of diamond wire saws are solved, thereby improving the anti-breakage performance and making assembly and disassembly convenient while maintaining the simplicity of the structure.

CN223763473UActive Publication Date: 2026-01-06JIANGYIN BAONENG PRECISION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520128539.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-06
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing diamond wire saws have complex structures, which reduces overall strength and makes disassembly and assembly cumbersome, affecting the ease of maintenance and replacement.

Method used

It adopts a breakage-proof and stabilizing mechanism, including a fixed sleeve, a fixed cylinder, a fastening sleeve, wear-resistant beads, and a movable cover. It achieves quick fixing and disassembly through threaded connection and plug-in structure, simplifying the structure and enhancing strength.

Benefits of technology

It improves the fracture resistance of diamond wire saws while maintaining the simplicity of the overall structure and the ease of assembly and disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-fracture diamond wire saw which comprises an installation sleeve, and a steel wire rope is installed on the inner wall of the installation sleeve. The anti-breaking stabilizing mechanism comprises a fixed sleeve mounted on the outer wall of the mounting sleeve, a fixed cylinder which sleeves the mounting sleeve and is detachably connected with the fixed sleeve, a fastening sleeve arranged on the fixed cylinder, wear-resistant beads arranged on the fastening sleeve, and a movable cover which sleeves the mounting sleeve and is detachably connected with the fixed cylinder; the fixed cylinder is sleeved with a cap, the inner wall of the cap is provided with a first internal thread, and the outer wall of the fixed sleeve is provided with a first external thread connected with the first internal thread; the insertion block is arranged on the fixed cylinder; the rope saw has the advantages that through the designed anti-breaking stabilizing mechanism, the strength of the rope saw can be improved, the fixing barrel can be quickly fixed to the mounting sleeve, the fixing barrel can be detached for replacement according to needs, and the conciseness of the whole structure of the rope saw can be kept.
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Description

Technical Field

[0001] This utility model belongs to the field of diamond wire saw technology, specifically relating to a diamond wire saw that is resistant to breakage. Background Technology

[0002] Diamond wire saws are tools that use diamond abrasive grains and metal powder fixed on a steel wire rope to cut objects through high-speed grinding. The working principle is that the drive wheel rotates the diamond wire rope to cut. During the cutting process, the diamond abrasive grains come into contact with the surface of the object being cut and produce a grinding effect, thereby achieving the cutting.

[0003] A diamond wire saw with anti-breakage patent publication number CN221496621U discloses a mounting sleeve, in which a steel wire rope is fixedly connected to the inner wall of the mounting sleeve, a connecting sleeve is fixedly fitted to the outer side of the mounting sleeve, a threaded sleeve is fixedly fitted to the outer side of the connecting sleeve, a wear-resistant bead is threadedly connected to the outer side of the threaded sleeve, wear-resistant particles are fixedly connected to the surface of the wear-resistant bead, heat dissipation holes are opened on the end face of the wear-resistant bead, a heat-conducting element is fixedly connected to the inside of the wear-resistant bead, and the heat-conducting element is fixedly connected to the wear-resistant particles.

[0004] The addition of multiple threaded sleeves, while increasing the number of wear-resistant beads, also makes the overall structure of the diamond wire saw more complex and affects its overall strength. In addition, the addition of multiple threaded sleeves also increases the complexity of disassembly and assembly, which is not conducive to the maintenance and replacement of the diamond wire saw. Utility Model Content

[0005] The purpose of this invention is to provide a diamond wire saw that is resistant to breakage, thereby improving the breakage resistance of the diamond wire saw while maintaining the simplicity of its overall structure and the ease of assembly and disassembly.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a breakage-resistant diamond wire saw, comprising...

[0007] The mounting sleeve has a steel wire rope installed on its inner wall;

[0008] The anti-breakage stabilizing mechanism includes a fixed sleeve installed on the outer wall of the mounting sleeve, a fixed cylinder fitted on the mounting sleeve and detachably connected to the fixed sleeve, a fastening sleeve on the fixed cylinder, a wear-resistant bead on the fastening sleeve, and a movable cover fitted on the mounting sleeve and detachably connected to the fixed cylinder.

[0009] Preferably, a cap is fitted onto the fixed sleeve, and the inner wall of the cap is provided with a first internal thread, and the outer wall of the fixed sleeve is provided with a first external thread that connects with the first internal thread.

[0010] Preferably, it also includes an insert block disposed on the fixed cylinder, and a slot on the fixed sleeve that is adapted to the insert block.

[0011] Preferably, the insert is a cylindrical structure, and the length of the insert is greater than half the length of the fixing sleeve.

[0012] Preferably, the outer wall of the fixed cylinder is provided with a second external thread, and the inner wall of the movable cover is provided with a second internal thread that connects with the second external thread.

[0013] Preferably, one end of the movable cover has an insertion port, and the diameter of the insertion port is larger than the outer diameter of the mounting sleeve.

[0014] Preferably, the wear-resistant beads are disposed on the outer circumferential surface of the fastening sleeve, and the fastening sleeve is a hollow cylindrical structure.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] The designed anti-breakage stabilizing mechanism helps increase the strength of the wire saw, facilitates the quick fixation of the fixing cylinder to the mounting sleeve, and allows for the removal and replacement of the fixing cylinder as needed, thus helping to maintain the simplicity of its overall structure. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 For the present utility model Figure 1 A schematic diagram of the enlarged Y-region structure in the diagram;

[0019] Figure 3 This is a partial frontal sectional view of the present invention.

[0020] Figure 4 For the present utility model Figure 3 A schematic diagram of the enlarged structure of region K in the diagram;

[0021] In the diagram: 1. Wire rope; 2. Mounting sleeve; 3. Fixing sleeve; 31. Slot; 32. First external thread; 4. Fixing cylinder; 41. Cap; 410. First internal thread; 42. Second external thread; 43. Insert block; 5. Fastening sleeve; 51. Wear-resistant bead; 6. Movable cover; 61. Insertion port; 62. Second internal thread. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] Please see Figures 1-4 This is the first embodiment of the present invention, which provides a breakage-resistant diamond wire saw, including...

[0025] Mounting sleeve 2, the inner wall of mounting sleeve 2 is equipped with steel wire rope 1, and steel wire rope 1 can be spliced ​​with mounting sleeve 2;

[0026] The anti-breakage stabilizing mechanism includes a fixed sleeve 3 fixedly installed on the outer wall of the mounting sleeve 2 to achieve stable installation of the fixed sleeve 3; a fixed cylinder 4 fitted onto the mounting sleeve 2 and detachably connected to the fixed sleeve 3 to fix one end of the fixed cylinder 4; a fastening sleeve 5 set on the fixed cylinder 4 to increase the support of the fastening sleeve 5; wear-resistant beads 51 set on the fastening sleeve 5 to help increase the strength of the wire saw; the wear-resistant beads 51 are made of diamond, giving them good friction effect and durability; and a movable cover 6 fitted onto the mounting sleeve 2 and detachably connected to the fixed cylinder 4. By splicing the movable cover 6 and the other end of the fixed cylinder 4, the fixed cylinder 4 can be quickly fixed onto the mounting sleeve 2. When it is necessary to remove the fixed cylinder 4, the movable cover 6 is removed, and then the fixed cylinder 4 is removed from the fixed sleeve 3.

[0027] In this embodiment, preferably, a cap 41 is fitted onto the fixing cylinder 4, thereby adding the cap 41. The inner wall of the cap 41 is provided with a first internal thread 410, thereby adding the first internal thread 410. The outer wall of the fixing sleeve 3 is provided with a first external thread 32 that connects with the first internal thread 410. By splicing the first internal thread 410 and the first external thread 32, the fastening performance of the cap 41 and the fixing sleeve 3 is increased, thereby achieving the initial installation of the fixing cylinder 4.

[0028] In this embodiment, preferably, the outer wall of the fixed cylinder 4 is provided with a second external thread 42, thereby realizing the addition of the second external thread 42. The inner wall of the movable cover 6 is provided with a second internal thread 62 that connects with the second external thread 42. By utilizing the cooperation of the second external thread 42 and the second internal thread 62, the movable cover 6 can fix the fixed cylinder 4 again.

[0029] In this embodiment, preferably, one end of the movable cover 6 is provided with an insertion port 61, which realizes the opening of the insertion port 61, and the diameter of the insertion port 61 is larger than the outer diameter of the mounting sleeve 2, so that the movable cover 6 can pass through the mounting sleeve and be fixed to the fixing cylinder 4.

[0030] In this embodiment, preferably, the wear-resistant beads 51 are disposed on the outer circumferential surface of the fastening sleeve 5, and the fixing sleeve 3 is a hollow cylindrical structure, which increases the convenience of use.

[0031] Example 2

[0032] Please see Figures 1-4 This is the second embodiment of the present invention, which is based on the previous embodiment, but differs in that:

[0033] It also includes a plug 43 set on the fixed cylinder 4, which realizes the addition of the plug 43. A slot 31 adapted to the plug 43 is opened on the fixed sleeve 3. The insertion of the plug 43 and the slot 31 increases the limitation when the fixed cylinder 4 is added. The plug 43 is a cylindrical structure and the length of the plug 43 is greater than half the length of the fixed sleeve 3, which increases the insertion performance.

[0034] The working principle and usage process of this utility model are as follows: When in use, pick up the fixed cylinder 4 and insert the insert 43 into the slot 31. The insertion of the insert 43 and the slot 31 increases the limitation when adding the fixed cylinder 4. Rotate the cap 41 and use the splicing of the first internal thread 410 and the first external thread 32 to increase the fastening performance of the cap 41 and the fixed sleeve 3, thereby realizing the initial installation of the fixed cylinder 4. The movable cover 6 passes through the mounting sleeve and is fixed to the fixed cylinder 4, so that the movable cover 6 fixes the fixed cylinder 4 again.

[0035] Although embodiments of the present invention have been shown and described in detail above, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A break-resistant diamond wire saw, characterized by: The utility model relates to a kind of steel wire rope anti-breaking device, including Mounting sleeve (2), the inner wall of mounting sleeve (2) is equipped with steel wire rope (1); Anti-breaking stable mechanism, the fixed sleeve (3) of mounting sleeve (2) outer wall is equipped with, fixed cylinder (4) is sleeved on mounting sleeve (2) and is detachably connected with fixed sleeve (3), fastening sleeve (5) is arranged on fixed cylinder (4), wear-resistant bead (51) is arranged on fastening sleeve (5), movable cover (6) is sleeved on mounting sleeve (2) and is detachably connected with fixed cylinder (4).

2. A kink resistant diamond wire saw according to claim 1, characterized in that: The fixed cylinder (4) is sleeved with cap (41), and the inner wall of cap (41) is provided with first internal thread (410), and the outer wall of fixed sleeve (3) is provided with first external thread (32) connected with first internal thread (410).

3. A kink resistant diamond wire saw according to claim 1, characterized in that: It further includes plug (43) arranged on fixed cylinder (4), and slot (31) is opened in fixed sleeve (3) and is matched with plug (43).

4. A kink resistant diamond wire saw according to claim 3, characterized in that: The plug (43) is cylindrical structure, and the length of plug (43) is greater than the length of half of fixed sleeve (3).

5. The kink-resistant diamond wire saw of claim 1, wherein: The outer wall of fixed cylinder (4) is provided with second external thread (42), and the inner wall of movable cover (6) is provided with second internal thread (62) connected with second external thread (42).

6. A kink resistant diamond wire saw according to claim 5, characterized in that: One end of movable cover (6) is provided with socket (61), and the caliber of socket (61) is greater than the outer diameter of mounting sleeve (2).

7. The kink-resistant diamond wire saw of claim 1, wherein: The wear-resistant bead (51) is arranged on the outer circumferential surface of fastening sleeve (5), and the fixed sleeve (3) is hollow cylindrical structure.

Citation Information

Patent Citations

  • Anti-fracture diamond wire saw

    CN221496621U