Multi-size TOM forming auxiliary plate
By designing multi-size TOM forming auxiliary plates and utilizing a combination of mold frames and sealing strips, efficient film cutting and stable forming were achieved, solving the problems of low film utilization and high cost, and improving forming efficiency and resource utilization.
Patent Information
- Application Number
- CN202520302705.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-25
AI Technical Summary
In the TOM process, the film utilization rate is low and the cost is high. In particular, for irregular parts, the existing technology is difficult to achieve the optimal size cutting, resulting in resource waste and increased costs.
Design a multi-size TOM forming auxiliary plate, including upper and lower mold frames, clamping plates, sealing strips, auxiliary rods and cylinders, etc. By adapting the mold frames and selecting the sealing strips, ensure that the diaphragm remains flat and highly airtight during the forming process, and use cylinders and telescopic rods to achieve stable positioning and forming of the diaphragm.
It improves the utilization rate of the film, reduces molding costs, ensures the stability and efficiency of the molding process, and avoids film breakage and sharp-angle scratches during the molding process.
Smart Images
Figure CN223763762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of TOM molding technology, specifically a multi-size TOM molding auxiliary plate. Background Technology
[0002] Normally, during the TOM process, two frames are fixed at the top and bottom, with the film placed between the two frames. The film can only be cut according to the size of the frames. At the same time, the film utilization rate is low for some irregular parts, which increases costs. After adding this auxiliary plate, the film size can be cut to the optimal state according to the product size, improving the film utilization rate and reducing costs.
[0003] Therefore, it is necessary to design a multi-size TOM molding auxiliary plate that is both practical and efficient. Utility Model Content
[0004] The purpose of this invention is to provide a multi-size TOM molding auxiliary plate to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-size TOM molding auxiliary plate, comprising an upper mold frame and a lower mold frame, wherein the upper mold frame and the lower mold frame are dimensionally matched, an upper clamping plate is provided on the lower side of the upper mold frame, a pair of auxiliary rods are provided inside the lower mold frame, one end of each auxiliary rod is fixedly connected to a mold core, a lower clamping plate is provided on the upper side of the lower mold frame, the upper side of the lower clamping plate and the lower side of the upper clamping plate are provided with identical sealing strips, a diaphragm is provided between the upper clamping plate and the lower clamping plate, and a pad is fixedly connected to one side of the upper mold frame. Block 1, a fixing rod is fixedly connected to one side of the block 1, a rotating rod is rotatably connected to one side of the block 1, a spring is provided between the rotating rod and the fixing rod 1, a second block is fixedly connected to one side of the lower mold frame, a fixing component is fixedly connected to one side of the second block, the fixing component is hollow inside, the internal gap size of the fixing component is adapted to the distance between the fixing rod 1 and the rotating rod, a cylinder is fixedly connected to one side of the second block, a telescopic rod is provided on one side of the cylinder, the telescopic rod passes through the fixing component, and a push plate is fixedly connected to one side of the telescopic rod.
[0006] According to the above technical solution, a positioning post is provided on one side of the upper clamping plate, and a guide sleeve is provided on one side of the lower clamping plate, wherein the positioning post and the guide sleeve are adapted to each other.
[0007] According to the above technical solution, a number of fixed seats are fixedly connected to one side of the upper clamping plate, and a number of support blocks are provided on one side of the lower clamping plate.
[0008] According to the above technical solution, a gasket is provided inside the fastener.
[0009] According to the above technical solution, a protective pad is provided on the surface of the rotating rod.
[0010] According to the above technical solution, a fixing rod 2 is fixedly connected to one side of the cylinder, and the fixing rod 2 is fixedly connected to the surface of the lower mold frame.
[0011] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0012] (1) By setting up a mold frame clamping plate assembly, the upper clamping plate is equipped with a guide positioning column that cooperates with the upper mold frame guide sleeve to play a positioning role. One end of the upper clamping plate is connected to the upper clamping plate and the other end is connected to the upper mold frame, making them a whole and working according to the up and down movement of the equipment.
[0013] (2) By setting a sealing strip, the selection of the sealing strip is mainly determined based on the size of the diaphragm. Under the premise of ensuring the strength of the clamping plate, the larger one is selected to increase the contact area and improve the airtightness. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0015] Figure 2 This is an exploded view of this utility model;
[0016] Figure 3 This is a sectional view of the fastener of this utility model;
[0017] In the diagram: 1. Upper mold frame; 2. Lower mold frame; 3. Auxiliary rod; 4. Mold core; 5. Lower clamping plate; 6. Upper clamping plate; 7. Guide sleeve; 8. Fixed seat; 9. Positioning pin; 10. Diaphragm; 11. Sealing strip; 12. Support block; 13. Pad one; 14. Fixed rod one; 15. Rotating rod; 16. Spring; 17. Pad two; 18. Fixing component; 19. Fixed rod two; 20. Cylinder; 21. Telescopic rod; 22. Protective pad; 23. Push plate; 24. Gasket. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-3This utility model provides a technical solution: a multi-size TOM molding auxiliary plate, including an upper mold frame 1 and a lower mold frame 2, wherein the upper mold frame 1 and the lower mold frame 2 are matched in position and size. An upper clamping plate 6 is provided on the lower side of the upper mold frame 1. A pair of auxiliary rods 3 are provided inside the lower mold frame 2. One end of the auxiliary rods 3 is fixedly connected to a mold core 4. A lower clamping plate 5 is provided on the upper side of the lower mold frame 2. The same sealing strip 11 is provided on the upper side of the lower clamping plate 5 and the lower side of the upper clamping plate 6. The sealing strip 11 is selected with a diameter of 6-12mm. A diaphragm 10 is provided between the upper clamping plate 6 and the lower clamping plate 5. A pad 13 is fixedly connected to one side of the upper mold frame 1. A fixing rod 14 is fixedly connected to one side of the pad 13. A rotating rod 15 is rotatably connected to one side of the pad 13. A spring 16 is provided between the rotating rod 15 and the fixing rod 14. A pad is fixedly connected to one side of the lower mold frame 2. 17. A fixing element 18 is fixedly connected to one side of the pad 17. The fixing element 18 is hollow inside. The internal gap size of the fixing element 18 is adapted to the distance between the fixing rod 14 and the rotating rod 15. A cylinder 20 is fixedly connected to one side of the pad 17. A telescopic rod 21 is provided on one side of the cylinder 20. The telescopic rod 21 passes through the fixing element 18. A push plate 23 is fixedly connected to one side of the telescopic rod 21. A positioning post 9 is provided on one side of the upper clamping plate 6. A guide sleeve 7 is provided on one side of the lower clamping plate 5. The positioning post 9 is adapted to the guide sleeve 7. Several fixing seats 8 are fixedly connected to one side of the upper clamping plate 6. Several support blocks 12 are provided on one side of the lower clamping plate 5. A gasket 24 is provided inside the fixing element 18. A protective pad 22 is provided on the surface of the rotating rod 15. A fixing rod 19 is fixedly connected to one side of the cylinder 20. The fixing rod 19 is fixedly connected to the surface of the lower mold frame 2.
[0020] Specifically, in the mold-closed state, the upper and lower mold frames and clamping plates are closed, and the diaphragm is positioned between the clamping plates. Under the action of the sealing strip, the upper and lower mold frames form two sealed, independent spaces. The upper and lower mold frames are simultaneously vacuumed. The rotating rod and fixing rod are pressed down along the upper mold frame and inserted into the gap of the fixing component. Due to the presence of the spring, the rotating rod is pushed outward by the spring. When pressed down, because the bottom of the rotating rod is inclined, it is pressed against the inclined surface by the inner wall of the fixing component, causing the entire rotating rod to fall into the gap inside the fixing component and be squeezed inward until it inserts into the bottom of the fixing component. Only then does the spring force cause it to engage at the corner of the inner wall of the fixing component. The protective pad and the gasket surface contact and have a certain frictional force, making the entire engagement stable. The cylinder and telescopic rod can push the push plate to push the rotating rod back to its original position. At this time, the mold can be pulled up to open. When fixed, the diaphragm 10 begins to heat and soften. Because it is in a vacuum state, the diaphragm can maintain a flat state during heating. Once the time and diaphragm surface temperature are reached, the upper mold frame 1 releases atmospheric pressure, creating a pressure difference that wraps the diaphragm 10 around the product. The lower mold frame 2 releases vacuum, balancing the pressure in the upper and lower cavities, opening the mold. The auxiliary mechanism lifts the transfer support block, removing the part. The upper clamping plate 6 is fitted with guide positioning pins 9 that cooperate with guide sleeves 7 for positioning. One end of the upper clamping plate 6 is connected to the upper clamping plate 6, and the other end is connected to the upper mold frame 1, making them a whole. According to the up-and-down movement of the equipment, the whole is in a sealed state when closed. The sealing strip model is selected with a diameter of 6-12mm. The selection is mainly based on the diaphragm size. Under the premise of ensuring the strength of the clamping plate, the largest diameter is selected to increase the contact area and improve airtightness. The inner ring forming area of the upper and lower clamping plates and the contact surface with the diaphragm are machined with C-corner sections and rounded corners to avoid the film breaking and sharp corner scratches during the forming process. The structure is stable and the processing efficiency is high.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A multi-size TOM forming aid panel comprising an upper mold frame (1) and a lower mold frame (2), characterized in that: The upper mold frame (1) is matched with the lower mold frame (2) in position and size, the lower side of the upper mold frame (1) is provided with an upper clamping plate (6), the inside of the lower mold frame (2) is provided with a pair of auxiliary rods (3), one end of the auxiliary rod (3) is fixedly connected with a mold core (4), the upper side of the lower mold frame (2) is provided with a lower clamping plate (5), the upper side of the lower clamping plate (5) and the lower side of the upper clamping plate (6) are provided with the same sealing strip (11), the model of the sealing strip (11) is selected to be 6-12mm in diameter, the membrane (10) is arranged between the upper clamping plate (6) and the lower clamping plate (5), one side of the upper mold frame (1) is fixedly connected with a cushion block one (13), one side of the cushion block one (13) is fixedly connected with a fixed rod one (14), one side of the cushion block one (13) is rotatably connected with a rotating rod (15), the spring (16) is arranged between the rotating rod (15) and the fixed rod one (14), one side of the lower mold frame (2) is fixedly connected with a cushion block two (17), one side of the cushion block two (17) is fixedly connected with a fixing piece (18), the inside of the fixing piece (18) is hollow, the inside gap size of the fixing piece (18) is matched with the distance between the fixed rod one (14) and the rotating rod (15), one side of the cushion block two (17) is fixedly connected with a pneumatic cylinder (20), one side of the pneumatic cylinder (20) is provided with a telescopic rod (21), the telescopic rod (21) penetrates through the fixing piece (18), one side of the telescopic rod (21) is fixedly connected with a push plate (23).
2. A multi-size TOM forming aid panel according to claim 1, characterized in that: One side of the upper clamping plate (6) is provided with a positioning column (9), one side of the lower clamping plate (5) is provided with a guide sleeve (7), and the positioning column (9) is matched with the guide sleeve (7).
3. A multi-size TOM forming aid panel according to claim 1, characterized in that: A plurality of fixed seats (8) are fixedly connected to one side of the upper clamping plate (6), and a plurality of supporting blocks (12) are arranged on one side of the lower clamping plate (5).
4. A multi-size TOM forming aid panel according to claim 1, characterized in that: The fixing piece (18) is provided with a gasket (24) in the inside.
5. A multi-size TOM forming aid panel according to claim 1, wherein: The rotating rod (15) is provided with a protective pad (22) on the surface.
6. A multi-size TOM forming aid panel according to claim 1, characterized in that: The pneumatic cylinder (20) is fixedly connected with a fixed rod two (19) on one side, and the fixed rod two (19) is fixedly connected with the surface of the lower mold frame (2). The upper clamping plate (6) is provided with a positioning column (9) on one side, the lower clamping plate (5) is provided with a guide sleeve (7) on one side, and the positioning column (9) is matched with the guide sleeve (7).