Film laminating device for new material production

By designing a support column, rotating cylinder, and guide roller structure in the laminating device, the problems of inconvenient installation of protective film rolls and material skewing and warping are solved, achieving flexible laminating processing and high-quality laminating effect.

CN223763780UActive Publication Date: 2026-01-06NANTONG JUNRU SANITARY PROD CO LTD
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Patent Information

Application Number
CN202423303022.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing coating equipment for new material production, the protective film roll is fixed in place, which is not convenient for quick disassembly. The height cannot be adjusted according to the material thickness, and the material is prone to skewing and warping during the coating process, affecting the coating effect.

Method used

A film coating device was designed. By installing support columns and a rotating cylinder on the base, the film roll is limited and protected by nuts and limiting plates, and connected by support rods and mounting blocks to facilitate disassembly and adjustment of the film roll height. Guide rollers and electric push rods are installed on both sides of the material, and springs and pressure rings are used to guide and level the sides of the material.

Benefits of technology

It enables convenient installation and removal of the protective film roll, and can adjust the coating height according to the material thickness to ensure stable linear movement of the material, prevent warping, and improve coating quality.

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Abstract

The utility model relates to the technical field of new material production, in particular to a film laminating device for new material production, which comprises a base, a support column is fixed in the middle of the top end of the base, a mounting groove is arranged in the middle of the support column, limit grooves are arranged on two sides of the mounting groove, and a protective film roll is arranged in the middle of the base. The device has the beneficial effects that a protective film roll is convenient to disassemble and assemble, and the heights of the mounting block, the rotating cylinder and the protective film roll can be adjusted up and down along the mounting groove and the limiting groove according to the thickness of a new material, so that the new material can be conveniently and flexibly laminated; and in the process that the guide roller guides the side edge of the new material, the abutting ring abuts against the side edge of the new material through springing of the spring, so that the side edge of the new material is subjected to warping prevention and leveling, and subsequent film coating treatment of the new material is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of new material production technology, and in particular to a coating device for new material production. Background Technology

[0002] Waterproofing materials are used in building envelopes to prevent the penetration of rainwater, snowmelt, and groundwater; to prevent the erosion of moisture, steam, and other harmful gases and liquids in the air; and to prevent the seepage of water supply and drainage systems in partition structures. These materials, which prevent penetration, leakage, and erosion, are collectively referred to as waterproofing materials. They prevent rainwater, groundwater, industrial and civil water supply and drainage systems, corrosive liquids, and moisture and steam in the air from entering buildings. The main areas of a building requiring waterproofing are the roof, walls, floors, and basements.

[0003] To protect the surface of waterproof materials from damage, a protective film is often applied to the surface of the waterproof material during the production process.

[0004] Therefore, a new coating device for material production is proposed to coat the surface of waterproof materials.

[0005] For example, the prior art Chinese patent publication number "CN219706075U" provides a coating device for the production of waterproof materials. A coating mechanism is fixedly connected to one side of the support plate, and a cutting mechanism is fixedly connected to the top of the long plate. The coating mechanism includes a lifting component and an adjusting component. The lifting component is located outside the lifting component and includes a limiting plate. The limiting plate is fixedly connected between the front and rear support plates. A motor is fixedly connected to the top of the limiting plate, and a threaded rod is fixedly connected to the bottom of the motor. The surface of the threaded rod is rotatably connected to the inside of the base, and a pulley is fixedly connected to the lower surface of the threaded rod.

[0006] The device incorporates a coating mechanism. When the coating mechanism is in operation, the motor drives the threaded rod to rotate within the base. As the threaded rod rotates, the connecting seat moves on the surface of the threaded rod, and the connecting seat also drives the long plate to move. This allows the adsorbed protective film to come into contact with the material surface.

[0007] Existing coating equipment for new material production has several drawbacks. The protective film roll is fixed in place, making quick disassembly and reassembly difficult. It also hinders height adjustment based on the thickness of the new material, limiting flexibility in coating processes. Furthermore, during the coating process, the equipment fails to guide the material's feeding and discharging, leading to skewing and warping on the sides. The lack of proper flattening and pressing further impairs the coating process. Utility Model Content

[0008] The purpose of this invention is to address the shortcomings of existing technologies, such as the protective film roll being fixed in the coating device, making it inconvenient to quickly disassemble and install, and making it difficult to adjust the height according to the thickness of the new material, thus hindering flexible coating processes. Therefore, this invention proposes a new coating device for material production.

[0009] To achieve the above objectives, this utility model provides the following technical solution:

[0010] Design a coating device for new material production, including a base, a support column fixed at the top center of the base, an installation groove in the middle of the support column, limit grooves on both sides of the installation groove, a protective film roll installed in the middle of the base, a rotating cylinder passing through the middle of the protective film roll, limit plates slidably sleeved on the surface of the rotating cylinder at both ends of the protective film roll, a second nut provided on the outer side of the limit plate, a support rod slidably passing through the inside of the rotating cylinder, mounting blocks installed at both ends of the support rod, an installation hole in the middle of the mounting block, the outer end of the support rod threaded through the mounting hole, connecting rods fixed on both sides of the mounting block, the connecting rods slidably passing through the limit grooves, and a first nut connected to the surface of the connecting rod at the outer side of the limit groove.

[0011] Furthermore, a support plate is fixed at the top of the base and on both sides of the support column. An electric push rod is installed in the middle of the support plate. An installation frame is installed at the telescopic end of the electric push rod. Guide rods are fixed at both ends of the outer side of the installation frame. Guide holes are opened at both ends of the support plate. The guide rod slides through the guide holes. An installation rod is fixed inside the installation frame. A guide roller is rotatably installed on the surface of the installation rod. A pressure ring is slidably sleeved on the bottom end of the surface of the guide roller. Springs are evenly connected to the top end of the pressure ring. A baffle is fixed to the top end of the guide roller. The bottom end of the baffle is connected to the top end of the spring.

[0012] Furthermore, the base is horizontally positioned, the support column is a rectangular column structure and is vertically positioned, and both the mounting groove and the limiting groove are rectangular groove structures and are vertically positioned.

[0013] Furthermore, the protective film roll, the rotating cylinder, and the support rod are all horizontally arranged, and the gap between the two ends of the rotating cylinder is located inside the support column, with its diameter being larger than the width of the mounting groove.

[0014] Furthermore, the rotating cylinder has an external threaded cylinder structure and is threadedly connected to the first nut. The limiting plate is installed at both ends of the protective film roll. The mounting hole has a threaded hole structure and is horizontally set. The support rod has a threaded rod structure and is threadedly connected to the mounting hole.

[0015] Furthermore, the mounting block is a rectangular block structure and is horizontally arranged, and the connecting rod is a threaded rod structure and is horizontally arranged.

[0016] Furthermore, the support plate is a rectangular plate structure and is horizontally arranged, the electric push rod is horizontally arranged, the guide rod is horizontally arranged, and the mounting frame has a C-shaped cross-section and is horizontally arranged.

[0017] Furthermore, the mounting rod is vertically arranged, the guide roller is vertically arranged and its outer side protrudes from the side of the mounting frame, the pressure ring and the baffle are both horizontally arranged, and the spring surrounds the guide roller and is vertically arranged.

[0018] The coating device for new material production proposed in this utility model has the following advantages:

[0019] 1. This utility model features a support column installed at the top center of the base, with the protective film roll mounted on a rotating cylinder. The protective film roll is limited by a second nut and a limiting plate to prevent slippage. Furthermore, the rotating cylinder is connected to the mounting block via a support rod, and the mounting block is connected to the support column via a connecting rod, mounting groove, and limiting groove, facilitating the disassembly and installation of the protective film roll. Additionally, the height of the mounting block, rotating cylinder, and protective film roll can be adjusted up and down along the mounting groove and limiting groove according to the thickness of the new material, thus enabling flexible coating treatment of new materials.

[0020] 2. In this invention, guide rollers are installed on both sides of the protective film roll via support plates and mounting frames. The mounting frames and guide rollers can be moved by an electric push rod according to the width of the new material, thereby limiting and abutting the sides of the new material to maintain its stable, straight movement. Simultaneously, a pressure ring is slidably installed on the surface of the guide rollers via springs. Therefore, during the process of the guide rollers guiding the sides of the new material, the pressure rings abut against the sides of the new material through spring movement, thus preventing warping and leveling the sides of the new material, which is beneficial for subsequent film coating. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This utility model Figure 1 A schematic diagram of the guide rollers and mounting frame;

[0023] Figure 3 This utility model Figure 1 A schematic diagram of the guide roller and the pressure ring;

[0024] Figure 4 This utility model Figure 1 A schematic diagram of the pressure ring section;

[0025] Figure 5 This utility model Figure 1 A schematic diagram of the protective film roll and rotating cylinder;

[0026] Figure 6 This utility model Figure 1 A schematic diagram of the support column and mounting block.

[0027] In the diagram: 1. Base; 2. Mounting frame; 3. Guide rod; 4. Support plate; 5. Electric push rod; 6. Support column; 7. Support rod; 8. Protective film roll; 9. Guide roller; 10. Connecting rod; 11. First nut; 12. Rotating cylinder; 13. Mounting block; 14. Limiting groove; 15. Mounting groove; 16. Guide hole; 17. Baffle; 18. Pressure ring; 19. Spring; 20. Mounting rod; 21. Second nut; 22. Limiting plate; 23. Mounting hole. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Example 1

[0030] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The figure shows a coating device for producing new materials, including a base 1. A support column 6 is fixed at the top center of the base 1. An installation groove 15 is opened in the middle of the support column 6. Limiting grooves 14 are opened on both sides of the installation groove 15. A protective film roll 8 is installed in the middle of the base 1. A rotating cylinder 12 passes through the middle of the protective film roll 8. A limiting plate 22 is slidably sleeved on the surface of the rotating cylinder 12 at both ends of the protective film roll 8. A second nut 21 is provided on the outer side of the limiting plate 22.

[0031] A support rod 7 slides through the interior of the rotating cylinder 12. Mounting blocks 13 are installed at both ends of the support rod 7. A mounting hole 23 is opened in the middle of the mounting block 13. The outer end of the support rod 7 is threaded through the mounting hole 23. Connecting rods 10 are fixed on both sides of the mounting block 13. The connecting rods 10 slide through the limiting groove 14. A first nut 11 is connected to the surface of the connecting rod 10 at a position outside the limiting groove 14.

[0032] A support column 6 is installed at the top center of the base 1. The protective film roll 8 is installed on the rotating cylinder 12 and is limited by the second nut 21 and the limiting plate 22 to prevent the protective film roll 8 from sliding. The rotating cylinder 12 is connected to the mounting block 13 by the support rod 7. The mounting block 13 is connected to the support column 6 by the connecting rod 10, the mounting groove 15 and the limiting groove 14, which facilitates the disassembly and installation of the protective film roll 8. Moreover, the height of the mounting block 13, the rotating cylinder 12 and the protective film roll 8 can be adjusted up and down along the mounting groove 15 and the limiting groove 14 according to the thickness of the new material, so as to facilitate flexible film coating of the new material.

[0033] The base 1 is horizontally arranged, the support column 6 is a rectangular column structure and is vertically arranged, the mounting groove 15 and the limiting groove 14 are both rectangular groove structures and are both vertically arranged.

[0034] The protective film roll 8, the rotating cylinder 12, and the support rod 7 are all horizontally arranged. The gap between the two ends of the rotating cylinder 12 is located inside the support column 6, and its diameter is greater than the width of the mounting groove 15.

[0035] The rotating cylinder 12 has an external threaded cylinder structure and is threadedly connected to the second nut 21. The limiting plate 22 is installed at both ends of the protective film roll 8 with a gap. The mounting hole 23 has a threaded hole structure and is horizontally set. The support rod 7 has a threaded rod structure and is threadedly connected to the mounting hole 23.

[0036] The mounting block 13 is a rectangular block structure and is horizontally arranged, and the connecting rod 10 is a threaded rod structure and is horizontally arranged.

[0037] Example 2

[0038] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The figure shows a coating device for producing new materials, including a base 1. A support column 6 is fixed at the top center of the base 1. An installation groove 15 is opened in the middle of the support column 6. Limiting grooves 14 are opened on both sides of the installation groove 15. A protective film roll 8 is installed in the middle of the base 1. A rotating cylinder 12 passes through the middle of the protective film roll 8. A limiting plate 22 is slidably sleeved on the surface of the rotating cylinder 12 at both ends of the protective film roll 8. A second nut 21 is provided on the outer side of the limiting plate 22.

[0039] A support rod 7 slides through the interior of the rotating cylinder 12. Mounting blocks 13 are installed at both ends of the support rod 7. A mounting hole 23 is opened in the middle of the mounting block 13. The outer end of the support rod 7 is threaded through the mounting hole 23. Connecting rods 10 are fixed on both sides of the mounting block 13. The connecting rods 10 slide through the limiting groove 14. A first nut 11 is connected to the surface of the connecting rod 10 at a position outside the limiting groove 14.

[0040] A support column 6 is installed at the top center of the base 1. The protective film roll 8 is installed on the rotating cylinder 12 and is limited by the second nut 21 and the limiting plate 22 to prevent the protective film roll 8 from sliding. The rotating cylinder 12 is connected to the mounting block 13 by the support rod 7. The mounting block 13 is connected to the support column 6 by the connecting rod 10, the mounting groove 15 and the limiting groove 14, which facilitates the disassembly and installation of the protective film roll 8. Moreover, the height of the mounting block 13, the rotating cylinder 12 and the protective film roll 8 can be adjusted up and down along the mounting groove 15 and the limiting groove 14 according to the thickness of the new material, so as to facilitate flexible film coating of the new material.

[0041] A support plate 4 is fixed at the top of the base 1 and on both sides of the support column 6. An electric push rod 5 is installed in the middle of the support plate 4. An installation frame 2 is installed at the telescopic end of the electric push rod 5. Guide rods 3 are fixed at both ends of the outer side of the installation frame 2. Guide holes 16 are opened at both ends of the support plate 4. The guide rods 3 slide through the guide holes 16. An installation rod 20 is fixed inside the installation frame 2. A guide roller 9 is rotatably installed on the surface of the installation rod 20. A pressure ring 18 is slidably sleeved on the bottom end of the surface of the guide roller 9. Springs 19 are evenly connected to the top end of the pressure ring 18. A baffle 17 is fixed to the top end of the guide roller 9. The bottom end of the baffle 17 is connected to the top end of the spring 19.

[0042] On both sides of the protective film roll 8, guide rollers 9 are installed through the support plate 4 and the mounting frame 2. According to the width of the new material, the mounting frame 2 and guide rollers 9 can be moved by the electric push rod 5 to abut and limit the two sides of the new material, so as to keep the new material moving in a stable straight line.

[0043] Meanwhile, the pressure ring 18 is slidably installed on the surface of the guide roller 9 by the spring 19. Therefore, during the process of the guide roller 9 guiding the side of the new material, the pressure ring 18 is pushed against the side of the new material by the spring 19, thereby preventing warping and flattening of the side of the new material, which is beneficial to the subsequent coating process of the new material.

[0044] The support plate 4 is a rectangular plate structure and is horizontally arranged. The electric push rod 5 is horizontally arranged. The guide rod 3 is horizontally arranged. The mounting frame 2 has a C-shaped cross-section and is horizontally arranged.

[0045] The mounting rod 20 is vertically arranged, the guide roller 9 is vertically arranged and its outer side protrudes from the side of the mounting frame 2, the pressure ring 18 and the baffle 17 are both horizontally arranged, and the spring 19 surrounds the guide roller 9 and is vertically arranged.

[0046] Working method: A support column 6 is installed at the top center of the base 1. The protective film roll 8 is installed on the rotating cylinder 12 and is limited by the second nut 21 and the limiting plate 22 to prevent the protective film roll 8 from sliding. Moreover, the rotating cylinder 12 is connected to the mounting block 13 through the support rod 7. The mounting block 13 is connected to the support column 6 through the connecting rod 10, the mounting groove 15 and the limiting groove 14, which facilitates the disassembly and installation of the protective film roll 8. In addition, the height of the mounting block 13, the rotating cylinder 12 and the protective film roll 8 can be adjusted up and down along the mounting groove 15 and the limiting groove 14 according to the thickness of the new material, so as to facilitate flexible film coating treatment of the new material.

[0047] On both sides of the protective film roll 8, guide rollers 9 are installed through the support plate 4 and the mounting frame 2. According to the width of the new material, the mounting frame 2 and guide rollers 9 can be moved by the electric push rod 5 to abut and limit the two sides of the new material, so as to keep the new material moving in a stable straight line.

[0048] Meanwhile, the pressure ring 18 is slidably installed on the surface of the guide roller 9 by the spring 19. Therefore, during the process of the guide roller 9 guiding the side of the new material, the pressure ring 18 is pushed against the side of the new material by the spring 19, thereby preventing warping and flattening of the side of the new material, which is beneficial to the subsequent coating process of the new material.

[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A film coating device for new material production comprising a base (1), characterized in that: The top end of the base (1) is fixed with a support column (6), the middle of the support column (6) is provided with a mounting slot (15), the two sides of the mounting slot (15) are provided with a limiting slot (14), the middle of the base (1) is provided with a protective film roll (8), the middle of the protective film roll (8) is provided with a rotating cylinder (12), the surface of the rotating cylinder (12) and the position of both ends of the protective film roll (8) are provided with a limiting plate (22), the outer side of the limiting plate (22) is provided with a second nut (21), the inside of the rotating cylinder (12) is provided with a support rod (7), both ends of the support rod (7) are provided with a mounting block (13), the middle of the mounting block (13) is provided with a mounting hole (23), the outer end of the support rod (7) is screwed through the mounting hole (23), both sides of the mounting block (13) are fixed with a connecting rod (10), the connecting rod (10) is slid through the limiting slot (14), the surface of the connecting rod (10) and the position outside the limiting slot (14) are connected with a first nut (11).

2. The film coating device for producing a new material according to claim 1, characterized in that: The top end of the base (1) and the position outside the support column (6) are fixed with a support plate (4), the middle of the support plate (4) is provided with an electric push rod (5), the telescopic end of the electric push rod (5) is provided with a mounting frame (2), both ends of the outer side of the mounting frame (2) are fixed with a guide rod (3), both ends of the support plate (4) are provided with a guide hole (16), the guide rod (3) is slid through the guide hole (16), the inside of the mounting frame (2) is fixed with a mounting rod (20), the surface of the mounting rod (20) is rotatably provided with a guide roller (9), the surface of the bottom end of the guide roller (9) is slidably provided with a pressing ring (18), the top end of the pressing ring (18) is uniformly connected with a spring (19), the top end of the guide roller (9) is fixed with a baffle (17), the bottom end of the baffle (17) and the top end of the spring (19) are connected.

3. The film coating device for producing a new material according to claim 1, characterized in that: The base (1) is horizontally arranged, the support column (6) is a rectangular column structure and is vertically arranged, the mounting slot (15) and the limiting slot (14) are both rectangular slot structures and are vertically arranged.

4. The film coating device for producing a new material according to claim 1, characterized in that: The protective film roll (8), the rotating cylinder (12) and the support rod (7) are all horizontally arranged, the gap between both ends of the rotating cylinder (12) is arranged inside the support column (6), and the diameter thereof is greater than the width of the mounting slot (15).

5. The film coating device for producing a new material according to claim 1, characterized in that: The rotating cylinder (12) is an externally threaded cylinder structure and is threadedly connected with the second nut (21), the limiting plate (22) is gap-connected at both ends of the protective film roll (8), the mounting hole (23) is a threaded hole structure and is horizontally arranged, and the support rod (7) is a threaded rod structure and is threadedly connected with the mounting hole (23).

6. The film coating device for producing a new material according to claim 1, characterized in that: The mounting block (13) is a rectangular block structure and is horizontally arranged, and the connecting rod (10) is a threaded rod structure and is horizontally arranged.

7. The film coating device for producing a new material according to claim 2, characterized in that: The support plate (4) is a rectangular plate structure and is horizontally arranged, the electric push rod (5) is horizontally arranged, the guide rod (3) is horizontally arranged, the mounting frame (2) is a C-shaped structure and is horizontally arranged.

8. The film coating device for producing a new material according to claim 2, characterized in that: The mounting rod (20) is vertically arranged, the guide roller (9) is vertically arranged and protrudes from the side of the mounting frame (2), the pressing ring (18) and the baffle (17) are horizontally arranged, and the spring (19) is vertically arranged around the guide roller (9).

Citation Information

Patent Citations

  • Film covering device for waterproof material production

    CN219706075U