Filter element raw material ring forming device

Abstract

The utility model discloses a filter element raw material ring forming device, which relates to the technical field of filter element production and comprises a base, a fixed side plate is mounted on the upper portion of the base, a fixed shaft is mounted on one side face of the upper portion of the fixed side plate, a ring mold is sleeved on the outer side of the fixed shaft, and a bottom plate groove is formed in the center of the upper side face of the ring mold. A welding bottom plate is installed in the bottom plate groove, a discharging sliding groove is formed in the center of the lower side face of the circular ring mold, and a discharging push plate is arranged in the discharging sliding groove. By means of the discharging sliding groove, the discharging push plate and the discharging air cylinder, the discharging air cylinder pushes the discharging push plate to move in the discharging sliding groove, the discharging push plate pushes a welded circular ring type filter layer arranged on a circular ring mold in a sleeving mode to be discharged, and bonding production of the filter layer is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of filter element production technology, specifically to a filter element raw material ring forming device. Background Technology

[0002] During filter cartridge production, the outer filter layer of the annular filter cartridge requires manual folding of long strips of raw material. The edges are then placed on a hot-melt machine for heat fusion bonding. After bonding, excess material is trimmed off, and the annular filter layer structure is flipped over so that the inner side faces outwards and the outer side faces inwards, ensuring the aesthetics and quality of the outer filter cartridge. Manual production of the outer filter layer is cumbersome, resulting in low production efficiency and unreliable heat fusion bonding quality. Furthermore, manual heat fusion bonding requires manual material feeding, hindering rapid production of the filter layer. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a filter element raw material ring forming device. Through the setting of unloading chute, unloading push plate and unloading cylinder, the unloading cylinder pushes the unloading push plate to move along the unloading chute, so that the unloading push plate pushes the ring-shaped filter layer welded on the ring mold to be unloaded, which facilitates the bonding production of the filter layer and can effectively solve the problems in the background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a filter element raw material ring forming device, including a base, a fixed side plate installed on the upper part of the base, a fixed shaft installed on one side of the upper part of the fixed side plate, a circular ring mold sleeved on the outside of the fixed shaft, a bottom plate groove opened at the center of the upper side of the circular ring mold, a welding bottom plate installed in the bottom plate groove, a discharge groove opened at the center of the lower side of the circular ring mold, a discharge push plate provided in the discharge groove, a side pressure block obliquely arranged on the upper part of the circular ring mold, an ultrasonic welding head provided on the upper side of the welding bottom plate, and a discharge cylinder installed on one side of the discharge push plate.

[0005] Furthermore, a side pressure cylinder is connected to the side pressure block, a downward pressure cylinder is connected to the upper side of the ultrasonic welding head, and a support frame is installed on the lower side of the housing of the downward pressure cylinder.

[0006] Furthermore, a support arm is installed on the lower side of the side-pressure cylinder housing, a filter element ring is sleeved on the outer side of the annular mold, and a welding area is provided at the upper center of the filter element ring.

[0007] Furthermore, a shaft hole is provided on the inner side of the annular mold corresponding to the position of the fixed shaft, and the fixed shaft is fixedly connected to the annular mold.

[0008] Furthermore, the lower side of the side pressure block is provided with an arc groove corresponding to the outer side of the annular mold, and the unloading push plate is fixedly connected to the telescopic end of the unloading cylinder.

[0009] Furthermore, the lower end of the fixed side plate and the lower end of the support frame are both fixedly connected to the base, and the welding base plate is fixedly connected to the annular mold.

[0010] Furthermore, the side-pressure cylinder housing is fixedly connected to the support arm.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model, through the setting of unloading chute, unloading push plate and unloading cylinder, enables the unloading cylinder to push the unloading push plate to move along the unloading chute, so that the unloading push plate pushes the circular filter layer welded on the circular mold to be unloaded, which facilitates the bonding production of the filter layer.

[0013] 2. This utility model, through the setting of a circular mold, side pressure block, ultrasonic welding head, side pressure cylinder, and downward pressure cylinder, allows the filter element ring to be connected to be fitted onto the circular mold. The side pressure cylinder presses the filter element ring tightly through the side pressure block, and then the downward pressure cylinder pushes the ultrasonic welding head to press it tightly in the welding area for ultrasonic welding, ensuring that the welding quality on both sides of the filter element ring is the same. It eliminates the need for manual flipping of the filter element ring and ensures the quality of the filter element ring. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an enlarged structural schematic diagram of the ring mold in this utility model;

[0016] Figure 3 This is a side view of the circular mold and the fixed side plate in this utility model.

[0017] Figure 4 This is a schematic diagram of the unloading push plate in this utility model.

[0018] In the diagram: 1. Base; 2. Support arm; 3. Side pressure cylinder; 4. Circular mold; 5. Side pressure block; 6. Ultrasonic welding head; 7. Downward pressure cylinder; 8. Support frame; 9. Welding base plate; 10. Filter ring; 11. Welding area; 12. Fixed shaft; 13. Shaft hole; 14. Base plate groove; 15. Fixed side plate; 16. Unloading chute; 17. Unloading cylinder; 18. Unloading push plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This embodiment provides a technical solution: a filter element raw material ring forming device, including a base 1, a fixed side plate 15 installed on the upper part of the base 1, a fixed shaft 12 installed on one side of the upper part of the fixed side plate 15, a circular ring mold 4 sleeved on the outside of the fixed shaft 12, a bottom plate groove 14 opened at the center of the upper side of the circular ring mold 4, a welding bottom plate 9 installed in the bottom plate groove 14, a discharge slide 16 opened at the center of the lower side of the circular ring mold 4, a discharge push plate 18 provided in the discharge slide 16, a side pressure block 5 obliquely arranged on the upper part of the circular ring mold 4, an ultrasonic welding head 6 arranged on the upper side of the welding bottom plate 9, and a discharge cylinder 17 installed on one side of the discharge push plate 18.

[0021] like Figure 1-4 As shown, the filter element ring 10 to be welded together is placed on the annular mold 4, so that the welding area 11 is aligned with the welding base plate 9. Then, the side pressure cylinder 3 drives the side pressure block 5 to press down, so that the filter element ring 10 is pressed and fixed on the annular mold 4. Then, the downward pressure cylinder 7 pushes the ultrasonic welding head 6 downward to press down on the welding area 11, and performs welding on the welding area 11. After welding is completed, the side pressure block 5 and the ultrasonic welding head 6 are lifted up and removed from the annular mold 4. The unloading cylinder 17 pushes the unloading push plate 18 to move, so that the unloading push plate 18 moves along the unloading slide 16, pushing the welded filter element ring 10 off the annular mold 4 to facilitate the welding operation of the filter element ring 10.

[0022] A side pressure cylinder 3 is connected to the side pressure block 5, and a downward pressure cylinder 7 is connected to the upper side of the ultrasonic welding head 6. A support frame 8 is installed on the lower side of the housing of the downward pressure cylinder 7. The downward pressure cylinder 7 can push the ultrasonic welding head 6 downward and press it onto the welding area 11, thereby ensuring that the ultrasonic welding head 6 can effectively weld the filter ring 10.

[0023] A support arm 2 is installed on the lower side of the housing of the side-pressure cylinder 3. A filter ring 10 is sleeved on the outer side of the annular mold 4. A welding area 11 is provided at the upper center of the filter ring 10. The support arm 2 can stably support the side-pressure cylinder 3.

[0024] A shaft hole 13 is provided on the inner side of the ring mold 4 corresponding to the position of the fixed shaft 12. The fixed shaft 12 is fixedly connected to the ring mold 4. The shaft hole 13 allows the ring mold 4 to be connected to the fixed shaft 12, so that the ring mold 4 can be stably fixed on the fixed shaft 12.

[0025] The lower side of the side pressure block 5 has an arc groove corresponding to the outer side of the ring mold 4. The unloading push plate 18 is fixedly connected to the telescopic end of the unloading cylinder 17. The unloading push plate 8 can push the welded filter ring 10 from the ring mold 4 to unload it, making it convenient for operators to load materials and complete subsequent welding operations.

[0026] The lower ends of the fixed side plate 15 and the support frame 8 are both fixedly connected to the base 1, and the welded base plate 9 is fixedly connected to the circular mold 4.

[0027] The outer shell of the side-pressure cylinder 3 is fixedly connected to the support arm 2.

[0028] The working principle of the filter element raw material ring-forming device provided by this utility model is as follows: Figures 1-4 As shown, the filter element ring 10 to be welded together is placed on the annular mold 4, so that the welding area 11 is aligned with the welding base plate 9. Then, the side pressure cylinder 3 drives the side pressure block 5 to press down, so that the filter element ring 10 is pressed and fixed on the annular mold 4. Then, the downward pressure cylinder 7 pushes the ultrasonic welding head 6 downward to press down on the welding area 11, and performs welding on the welding area 11. After welding is completed, the side pressure block 5 and the ultrasonic welding head 6 are lifted up and removed from the annular mold 4. The unloading cylinder 17 pushes the unloading push plate 18 to move, so that the unloading push plate 18 moves along the unloading slide 16, pushing the welded filter element ring 10 off the annular mold 4 to facilitate the welding operation of the filter element ring 10.

[0029] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A filter core raw material ring forming device, comprising a base (1), characterized in that: The upper part of the base (1) is provided with a fixed side plate (15), the upper part of the fixed side plate (15) is provided with a fixed shaft (12) on one side, the outer side of the fixed shaft (12) is provided with a circular ring mold (4), the upper side of the circular ring mold (4) is provided with a bottom plate groove (14) in the center, the bottom plate groove (14) is provided with a welded bottom plate (9), the lower side of the circular ring mold (4) is provided with a discharge chute (16) in the center, the discharge chute (16) is provided with a discharge push plate (18), the upper part of the circular ring mold (4) is provided with a side pressing block (5), the upper side of the welded bottom plate (9) is provided with an ultrasonic welding head (6), one side of the discharge push plate (18) is provided with a discharge cylinder (17).

2. The filter core raw material looping device according to claim 1, characterized in that: The side pressing block (5) is connected with a side pressing cylinder (3), the ultrasonic welding head (6) is connected with a pressing cylinder (7) on the upper side, and the lower side of the pressing cylinder (7) is provided with a support frame (8).

3. The filter core raw material looping device according to claim 2, characterized in that: The lower side of the side pressing cylinder (3) is provided with a support arm (2), the outer side of the circular ring mold (4) is provided with a filter core ring (10), and the upper center of the filter core ring (10) is provided with a welding area (11).

4. The filter core raw material looping device according to claim 1, characterized in that: The inner side of the circular ring mold (4) is provided with a shaft hole (13) corresponding to the position of the fixed shaft (12), and the fixed shaft (12) is fixedly connected with the circular ring mold (4).

5. The filter core raw material looping device according to claim 1, characterized in that: The lower side of the side pressing block (5) is provided with a circular arc groove corresponding to the outer side of the circular ring mold (4), and the discharge push plate (18) is fixedly connected with the telescopic end of the discharge cylinder (17).

6. The filter core raw material looping device according to claim 2, characterized in that: The lower end of the fixed side plate (15) and the lower end of the support frame (8) are fixedly connected with the base (1), and the welded bottom plate (9) is fixedly connected with the circular ring mold (4).

7. The filter core raw material looping device according to claim 3, characterized in that: The shell of the side pressing cylinder (3) is fixedly connected with the support arm (2).

Images