Material belt attaching equipment for PC particle material parts

Abstract

The utility model discloses PC particle material strap attaching equipment which comprises a lower rack, a protective cover is arranged on the left side of the upper end of the lower rack, a mounting frame is arranged in the middle of the front end of the lower rack, and the equipment further comprises a light source positioning system. The light source positioning system comprises an attaching alignment camera, a material stripping position positioning camera and an attaching positioning camera, the attaching alignment camera is arranged at the upper end of the lower rack, the material stripping position positioning camera is arranged on the left side of the top wall of the lower rack, and the attaching positioning camera is arranged on the right side of the top wall of the lower rack; the industrial personal computer control system comprises a human-computer interface and a displayer, the human-computer interface is arranged at the left end of the protective cover, the PC particle material piece material belt attaching equipment can ensure the attaching accuracy of PC particle material pieces every time, reduces personal errors, replaces a traditional mode that the PC particle material pieces are attached manually, and improves the attaching efficiency. And the production efficiency and the yield are improved while time and labor are saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to PC particle material piece material belt processing equipment technical field, concretely is PC particle material piece material belt attaching equipment. BACKGROUND

[0002] PC particle material piece material belt is a material used in industrial production, and is mainly used for the packaging, label, protective film of various products, PC particle, that is, polycarbonate particle, is a thermoplastic engineering plastic, and is widely used due to excellent transparency, impact resistance and temperature resistance, and PC particle material piece material belt is that the PC particles are adhered to the adhesive tape, and the silica gel sheet is attached on the PC particle material piece, so as to facilitate subsequent processing and application.

[0003] In the process of making the PC particle material piece material belt, the PC particle material piece is usually placed on the adhesive tape by using the equipment by manual, and then the PC particle material piece is fixed on the material belt by using the pressing tool or equipment, and then the silica gel sheet is attached on the PC particle material piece, and finally the adhesive tape with the PC particle material piece is wound by the winding equipment.

[0004] At present, in the process of making the PC particle material piece material belt, although the PC particle material piece material belt can be made manually, due to the small size of the PC particle material piece, it is time-consuming and laborious to attach, the production efficiency and constant are relatively low, and the attachment position will be attached to the side, therefore, the PC particle material piece material belt attaching equipment is provided. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problem of overcoming the defects of the prior art, provides the PC particle material piece material belt attaching equipment, can ensure the accuracy of PC particle material piece attachment each time, automatic attachment ensures that each batch of products has consistent quality standards, reduces human error, replaces the traditional PC particle material piece attachment mode by manual, saves time and effort, improves production efficiency and output, and can effectively solve the problems in the background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: PC particle material piece material belt attaching equipment, including lower frame, the left side of lower frame upper end is provided with the protective cover, the middle part of lower frame front end is provided with the mounting bracket, still including light source positioning system.

[0007] The light source positioning system comprises a pasting alignment camera, a stripping position positioning camera and a pasting positioning camera, the pasting alignment camera is arranged at the upper end of the lower rack, the stripping position positioning camera is arranged at the left side of the top wall of the lower rack, and the pasting positioning camera is arranged at the right side of the top wall of the lower rack, so that the accuracy of pasting of PC particle parts can be ensured each time, the automatic pasting ensures that each batch of products has consistent quality standards, human errors are reduced, the traditional pasting mode of PC particle parts by manual work is replaced, time and labor are saved, and production efficiency and yield are improved.

[0008] Further, the industrial computer control system comprises a man-machine interface and a display, the man-machine interface is arranged at the left end of the protective cover, the display is arranged at the back side of the left end of the man-machine interface, the input end of the display is electrically connected with the output end of the man-machine interface, the pasting alignment camera, the stripping position positioning camera and the pasting positioning camera are bidirectionally electrically connected with the man-machine interface, and the electrical elements in the equipment can be regulated and controlled.

[0009] Further, the flexible shock feeding system comprises a straight shock material bin and a flexible shock material distribution mechanism, the straight shock material bin is arranged at the upper end of the lower rack, the flexible shock material distribution mechanism is arranged at the middle of the upper end of the lower rack, the straight shock material bin is located at the back side of the flexible shock material distribution mechanism, the pasting alignment camera is located at the front side of the flexible shock material distribution mechanism, and the input ends of the straight shock material bin and the flexible shock material distribution mechanism are electrically connected with the output end of the man-machine interface, so that the automatic feeding work of PC particle parts can be realized.

[0010] Further, the robot material taking and pasting system is arranged at the upper end of the lower rack, the robot material taking and pasting system is located at the front side of the flexible shock material distribution mechanism, the input end of the robot material taking and pasting system is electrically connected with the output end of the man-machine interface, so that the silica gel sheet or the foam and the PC particle parts can be moved.

[0011] Further, the material belt stripping system comprises a material feeding reel, a traction mechanism, a stripping mechanism and a material belt receiving reel, the material feeding reel is rotationally connected to the upper side of the left end of the mounting frame, the material belt receiving reel is rotationally connected to the lower side of the left end of the mounting frame, the traction mechanism and the stripping mechanism are arranged at the left side of the upper end of the lower rack, the traction mechanism is located at the front side of the stripping mechanism, the stripping position positioning camera is located at the upper side of the stripping mechanism, and the input end of the traction mechanism is electrically connected with the output end of the man-machine interface, so that the silica gel sheet or the foam can be stripped from the film, and the material belt can be wound.

[0012] Furthermore, it also includes an adhesive tape unwinding and rewinding system, which includes an adhesive tape unwinding reel, a film take-up reel, a PC particle material attaching station, and an adhesive tape traction mechanism. The adhesive tape unwinding reel is rotatably connected to the lower side of the right end of the mounting frame, and the film take-up reel is rotatably connected to the upper side of the right end of the mounting frame. The PC particle material attaching station and the adhesive tape traction mechanism are respectively arranged on the right side of the upper end of the lower frame. The PC particle material attaching station is located in front of the adhesive tape traction mechanism, and the attaching positioning camera is located above the PC particle material attaching station. The input end of the adhesive tape traction mechanism is electrically connected to the output end of the human-machine interface, which can drive the tape with PC particle material attached to it to move.

[0013] Furthermore, the tape unwinding and rewinding system also includes a finished product take-up reel, which is located on the rear side of the upper end of the lower frame and is situated behind the tape traction mechanism, enabling it to rewind tape with PC particle material adhering to it.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This PC particle material strip bonding device has the following advantages:

[0015] By combining a flexible vibration feeding system, a light source positioning system, and a robotic material handling and attaching system, the accuracy of each PC particle attachment can be ensured. Automated attachment ensures that each batch of products has consistent quality standards, reduces human error, and replaces the traditional method of manually attaching PC particle parts, saving time and labor while improving production efficiency and output. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rear structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the flexible vibration feeding system of this utility model;

[0019] Figure 4 This is a schematic diagram of the material stripping system of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the attachment tape unwinding and rewinding system of this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the robot material handling and attaching system of this utility model;

[0022] Figure 7 This is an enlarged structural diagram of point A in this utility model.

[0023] In the diagram: 1 Flexible vibration feeding system, 11 Direct vibration hopper, 12 Flexible vibration material distribution mechanism, 2 Light source positioning system, 21 Attachment alignment camera, 22 Peeling position positioning camera, 23 Attachment positioning camera, 3 Industrial control computer control system, 31 Human-machine interface, 32 Display, 4 Robot material handling and attachment system, 5 Material strip peeling system, 51 Unloading reel, 52 Traction mechanism, 53 Peeling mechanism, 54 Empty material strip take-up reel, 6 Attachment material strip unloading and rewinding system, 61 Material strip unloading reel, 62 Film take-up reel, 63 PC particle material attachment station, 64 Material strip traction mechanism, 65 Finished product take-up reel, 7 Lower frame, 8 Protective cover, 9 Mounting frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7 This embodiment provides a technical solution: a PC particle material strip attaching device, including a lower frame 7, a protective cover 8 is provided on the left side of the upper end of the lower frame 7, an mounting frame 9 is provided in the middle of the front end of the lower frame 7, and also includes a light source positioning system 2;

[0026] The light source positioning system 2 includes an attachment alignment camera 21, a stripping position positioning camera 22, and an attachment positioning camera 23. The attachment alignment camera 21 is located at the upper end of the lower frame 7, the stripping position positioning camera 22 is located on the left side of the top wall of the lower frame 7, and the attachment positioning camera 23 is located on the right side of the top wall of the lower frame 7. This system ensures the accuracy of each PC particle attachment. Automated attachment ensures that each batch of products has a consistent quality standard, reduces human error, and replaces the traditional method of attaching PC particle parts manually. This saves time and labor while improving production efficiency and output.

[0027] The system also includes an industrial control computer control system 3, which includes a human-machine interface 31 and a display 32. The human-machine interface 31 is located at the left end of the protective cover 8, and the display 32 is located at the rear of the left end of the human-machine interface 31. The input end of the display 32 is electrically connected to the output end of the human-machine interface 31. The attachment positioning camera 21, the stripping position positioning camera 22, and the attachment positioning camera 23 are all bidirectionally electrically connected to the human-machine interface 31, which can regulate the electrical components inside the equipment.

[0028] The system also includes a flexible vibration feeding system 1, which includes a direct vibration hopper 11 and a flexible vibration distributing mechanism 12. The direct vibration hopper 11 is located at the upper end of the lower frame 7, and the flexible vibration distributing mechanism 12 is located at the middle of the upper end of the lower frame 7. The direct vibration hopper 11 is located behind the flexible vibration distributing mechanism 12, and the attachment alignment camera 21 is located in front of the flexible vibration distributing mechanism 12. The input ends of both the direct vibration hopper 11 and the flexible vibration distributing mechanism 12 are electrically connected to the output end of the human-machine interface 31. Through the control of the human-machine interface 31, the direct vibration hopper 11 and the flexible vibration distributing mechanism 12 start to operate. The direct vibration hopper 11 uses vibration to send PC particle materials to the upper end of the flexible vibration distributing mechanism 12, and then the flexible vibration distributing mechanism 12 performs the distributing work.

[0029] The system also includes a robot material handling and attaching system 4, which is located on the upper end of the lower frame 7 and in front of the flexible vibration material distribution mechanism 12. The input end of the robot material handling and attaching system 4 is electrically connected to the output end of the human-machine interface 31. Through the control of the human-machine interface 31, the robot material handling and attaching system 4 picks up PC particle materials from the upper end of the flexible vibration material distribution mechanism 12. After picking up the materials, the robot material handling and attaching system 4 moves to the upper side of the attachment alignment camera 21.

[0030] The system also includes a strip stripping system 5, which comprises a feeding reel 51, a traction mechanism 52, a stripping mechanism 53, and an empty strip take-up reel 54. The feeding reel 51 is rotatably connected to the upper left side of the mounting frame 9, and the empty strip take-up reel 54 is rotatably connected to the lower left side of the mounting frame 9. The traction mechanism 52 and the stripping mechanism 53 are respectively installed on the left side of the upper end of the lower frame 7. The traction mechanism 52 is located in front of the stripping mechanism 53, and the stripping position positioning camera 22 is located at the stripping mechanism. On the upper side of 53, the input end of the traction mechanism 52 is electrically connected to the output end of the human-machine interface 31. Through the control of the human-machine interface 31, the traction mechanism 52 starts to run and drives the material belt to move. The material belt is usually a silicone sheet material belt or a foam material belt. When the material belt moves to the upper side of the stripping mechanism 53, the stripping mechanism 53 peels the silicone sheet or foam from the material belt. Then, the empty material belt take-up reel 54 is driven to rotate by an external drive device, thereby winding up the empty material belt.

[0031] The system also includes an attachment tape unwinding and rewinding system 6, which comprises a tape unwinding reel 61, a film take-up reel 62, a PC particle attachment station 63, and a tape traction mechanism 64. The tape unwinding reel 61 is rotatably connected to the lower right side of the mounting frame 9, and the film take-up reel 62 is rotatably connected to the upper right side of the mounting frame 9. The PC particle attachment station 63 and the tape traction mechanism 64 are respectively located on the right side of the upper end of the lower frame 7. The PC particle attachment station 63 is located in front of the tape traction mechanism 64, and the attachment positioning camera 23 is located above the PC particle attachment station 63. The input end of the tape traction mechanism 64 is electrically connected to the output end of the human-machine interface 31. Next, the tape unwinding and rewinding system 6 also includes a finished product take-up reel 65, which is located on the rear side of the upper end of the lower frame 7. The finished product take-up reel 65 is located on the rear side of the tape traction mechanism 64. Through the control of the human-machine interface 31, the tape traction mechanism 64 starts to run, and the tape with PC particle material attached is moved by the tape. At the same time, the external drive device will drive the finished product take-up reel 65 to rotate, thereby winding the tape with PC particle material attached. During the movement of the tape, the external drive device drives the film take-up reel 62 to rotate, thereby separating the film from the tape, and then sending the new tape to the upper end of the PC particle material attachment station 63.

[0032] The working principle of the PC particle material tape bonding equipment provided by this utility model is as follows: During the use of the PC particle material tape bonding equipment, the direct vibration hopper 11 and the flexible vibration dispensing mechanism 12 start to operate through the control of the human-machine interface 31. The direct vibration hopper 11 uses vibration to send the PC particle material to the upper end of the flexible vibration dispensing mechanism 12, and then the flexible vibration dispensing mechanism 12 performs the dispensing work. Afterwards, through the control of the human-machine interface 31, the robot picking and bonding system 4 picks up the PC particle material from the upper end of the flexible vibration dispensing mechanism 12. After the picking is completed, the robot picking and bonding system 4 moves to the upper side of the bonding alignment camera 21, and the bonding alignment camera... The coordinates of the PC particle material are located and captured by the positioning camera 21. Then, the attachment alignment camera 21 transmits the received data to the human-machine interface 31. Simultaneously, the attachment positioning camera 23 transmits the coordinates of the tape output to the human-machine interface 31. Then, through the control of the human-machine interface 31, the robot material handling and attachment system 4 moves the PC particle material to the upper side of the PC particle material attachment station 63. Finally, the PC particle material is adhered to the upper end of the tape. At the same time, through the control of the human-machine interface 31, the traction mechanism 52 starts operating, driving the material tape, which is usually a silicone sheet tape or a foam tape, to move. Once the material tape moves to the upper side of the peeling mechanism 53... The stripping mechanism 53 peels the silicone sheet or foam from the material strip. Then, an external drive device rotates the empty material strip take-up reel 54 to reel in the empty material strip. The positioning camera 22 then transmits the coordinates of the stripped silicone sheet or foam to the human-machine interface 31. Following control by the human-machine interface 31, the robot picking and attaching system 4 moves to the upper side of the stripping mechanism 53. The robot picking and attaching system 4 then picks up the stripped silicone sheet or foam and moves it to the upper side of the PC particle material attaching station 63. Finally, the robot picking and attaching system 4 attaches the silicone sheet or foam to the upper side of the PC particle material attaching station 63. The sheet or foam is attached to the PC particle material. After attachment, the tape traction mechanism 64 starts to run through the human-machine interface 31. The tape traction mechanism 64 drives the tape with the PC particle material attached to move. At the same time, the external drive device drives the finished product take-up roll 65 to rotate, thereby winding up the tape with the PC particle material attached. During the movement of the tape, the external drive device drives the film take-up roll 62 to rotate, thereby separating the film from the tape. Then, a new tape is sent to the upper end of the PC particle material attachment station 63. The above operation is repeated to realize the attachment of the PC particle material tape.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A PC particle workpiece material belt attaching device, comprising a lower rack (7), a protective cover (8) is arranged on the left side of the upper end of the lower rack (7), and a mounting rack (9) is arranged on the middle of the front end of the lower rack (7), characterized in that: The light source positioning system (2) is further included. The light source positioning system (2) includes a pasting alignment camera (21), a stripping position positioning camera (22) and a pasting positioning camera (23). The pasting alignment camera (21) is arranged at the upper end of the lower rack (7). The stripping position positioning camera (22) is arranged at the left side of the top wall of the lower rack (7). The pasting positioning camera (23) is arranged at the right side of the top wall of the lower rack (7).

2. The PC particle part tape attaching apparatus according to claim 1, characterized by: The industrial computer control system (3) is further included. The industrial computer control system (3) includes a human-computer interface (31) and a display (32). The human-computer interface (31) is arranged at the left end of the protective cover (8). The display (32) is arranged at the back side of the left end of the human-computer interface (31). The input end of the display (32) is electrically connected with the output end of the human-computer interface (31). The pasting alignment camera (21), the stripping position positioning camera (22) and the pasting positioning camera (23) are all bidirectionally electrically connected with the human-computer interface (31).

3. The PC particle part tape attaching apparatus according to claim 2, characterized by: The flexible shock feeding system (1) is further included. The flexible shock feeding system (1) includes a straight shock material bin (11) and a flexible shock material distribution mechanism (12). The straight shock material bin (11) is arranged at the upper end of the lower rack (7). The flexible shock material distribution mechanism (12) is arranged at the middle of the upper end of the lower rack (7). The straight shock material bin (11) is located at the back side of the flexible shock material distribution mechanism (12). The pasting alignment camera (21) is located at the front side of the flexible shock material distribution mechanism (12). The input ends of the straight shock material bin (11) and the flexible shock material distribution mechanism (12) are electrically connected with the output end of the human-computer interface (31).

4. The PC pellet part tape attaching apparatus according to claim 3, characterized by: The robot material taking and pasting system (4) is further included. The robot material taking and pasting system (4) is arranged at the upper end of the lower rack (7). The robot material taking and pasting system (4) is located at the front side of the flexible shock material distribution mechanism (12). The input end of the robot material taking and pasting system (4) is electrically connected with the output end of the human-computer interface (31).

5. The PC pellet part tape attaching apparatus according to claim 2, characterized by: The material belt stripping system (5) is further included. The material belt stripping system (5) includes a material feeding reel (51), a traction mechanism (52), a stripping mechanism (53) and a empty material belt collecting reel (54). The material feeding reel (51) is rotationally connected to the upper side of the left end of the mounting rack (9). The empty material belt collecting reel (54) is rotationally connected to the lower side of the left end of the mounting rack (9). The traction mechanism (52) and the stripping mechanism (53) are arranged at the left side of the upper end of the lower rack (7). The traction mechanism (52) is located at the front side of the stripping mechanism (53). The stripping position positioning camera (22) is located at the upper side of the stripping mechanism (53). The input end of the traction mechanism (52) is electrically connected with the output end of the human-computer interface (31).

6. The PC particle preform tape attaching apparatus according to claim 2, characterized by: The application also comprises an adhesive tape unwinding and winding system (6), which comprises a tape unwinding reel (61), a film winding reel (62), a PC particle material attaching station (63) and a tape traction mechanism (64). The tape unwinding reel (61) is rotatably connected to the lower side of the right end of the mounting frame (9), the film winding reel (62) is rotatably connected to the upper side of the right end of the mounting frame (9), the PC particle material attaching station (63) and the tape traction mechanism (64) are respectively arranged on the right side of the upper end of the lower rack (7), the PC particle material attaching station (63) is located in front of the tape traction mechanism (64), the adhesive positioning camera (23) is located on the upper side of the PC particle material attaching station (63), and the input end of the tape traction mechanism (64) is electrically connected with the output end of the human-computer interface (31).

7. The PC particle part tape attaching apparatus according to claim 6, characterized by: The adhesive tape unwinding and winding system (6) further comprises a finished product winding reel (65), which is arranged on the rear side of the upper end of the lower rack (7), and the finished product winding reel (65) is located on the rear side of the tape traction mechanism (64).

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