Combined type movable glue tank structure
By using a modular mobile glue tank structure within the glue collection station to directly add formic acid for neutralization and coagulation, the problem of large formic acid usage in existing technologies is solved, production costs and environmental pressure are reduced, and processing convenience and stability are improved.
Patent Information
- Application Number
- CN202520439578.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-03-13
AI Technical Summary
In existing technologies, a large amount of formic acid is used before latex processing, which increases production costs. Furthermore, the solidified latex releases a large amount of acidic wastewater, increasing the difficulty of wastewater treatment for rubber factories.
A modular mobile glue tank structure is designed. By adding formic acid directly into the glue tank at the glue receiving station for neutralization and coagulation, the addition of ammonia water is reduced, and the latex is coagulated during transportation. This reduces the amount of ammonia water and formic acid used and simplifies the process.
It reduces latex processing costs, alleviates environmental pressure, shortens processing time, and improves the convenience and stability of rubber processing.
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Figure CN223765120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of latex production technology, and in particular to a combined mobile glue tank structure. Background Technology
[0002] Natural rubber latex has poor stability. When the pH value of the latex decreases, it will solidify. Solidified latex is easy to process and readily available for feeding. However, if solidified latex is not processed in time, its surface will oxidize severely, greatly reducing the quality of the final product. Currently, latex is transported in rubber tanks. To ensure that the latex flows smoothly out of the tanks, the latex inside must be in a non-solidified state with a high pH value.
[0003] The current front-end processing flow for WF full-latex rubber in natural rubber producing areas is as follows: Rubber farmers tap rubber trees daily, and then wait for the latex to slowly flow into ceramic bowls hanging from the rubber trees. After 4 to 6 hours, the farmers collect the latex from the bowls into barrels. To ensure that the collected latex does not solidify before being transported to the receiving station, the farmers add ammonia to the barrels, thereby increasing the pH value of the latex and enhancing its stability. After all the latex has been collected at the receiving station, it is placed in a latex tank, where ammonia is added again and stirred. The stirred latex is then pumped into a latex container. Once the latex is transported to the rubber factory, the valve of the container is opened, and the latex is placed into the latex tank. Formic acid is then added and stirred until the pH value of the latex is lowered to acidic. It is then placed in a coagulation tank for coagulation. The latex typically needs to coagulate for about 6 hours before further processing.
[0004] In the initial stages of latex processing, ammonia is added twice to ensure latex stability and prevent coagulation. Once by the rubber farmer and once by the latex collection station. This results in a higher pH value and a larger amount of ammonia used before the latex is transported to the rubber factory, increasing transportation costs. Once at the factory, to lower the pH and facilitate coagulation, more formic acid is used to neutralize the ammonia. This increases formic acid usage and processing costs, while also generating large amounts of acidic wastewater after coagulation, complicating wastewater treatment at the rubber factory. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of existing technologies where the large amount of formic acid used before latex processing increases production costs. It provides a modular mobile latex tank structure. By designing this vehicle-mounted latex tank structure, formic acid can be added directly to the latex at the latex receiving station for neutralization and coagulation. Transportation can proceed simultaneously with coagulation. Once the latex arrives at the latex plant, it can be processed directly. Because one ammonia addition is eliminated, the amount of ammonia and formic acid used in the entire process is significantly reduced, lowering latex processing costs. Simultaneously, it greatly reduces the environmental pressure on the latex plant and shortens the time it takes for the latex to enter subsequent processing stages.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] This utility model discloses a combined mobile glue tank structure, including a main frame fixed to a transport vehicle by bolts and several glue tanks movably installed in the main frame for holding glue. The main frame has several installation channels along its length, and the glue tanks are inserted into each installation channel in a corresponding manner. One end of each glue tank is equipped with a locking component for locking the glue tank inside the installation channel.
[0008] One end of the glue tank has an open structure, and an insert plate is movably inserted into the open end of the glue tank from top to bottom. The glue tank can move outward a predetermined distance along the length of the installation channel. By designing this vehicle-mounted glue tank structure, formic acid can be added directly to the glue tank at the glue receiving station for neutralization and coagulation, and transportation can be carried out simultaneously with coagulation. When the latex is transported to the glue factory, it can be processed directly. Because one ammonia addition is eliminated, the amount of ammonia and formic acid used in the entire process is significantly reduced, lowering the cost of latex processing. At the same time, it greatly reduces the environmental pressure on the glue factory and shortens the time for the latex to enter subsequent processing. Furthermore, the glue tank in this device can move outward, and when the insert plate moves to the outside position of the installation channel, the insert plate can be pulled upward, facilitating the removal of the coagulated glue and thus improving the convenience of glue processing.
[0009] As a further description of the above technical solution: the bottom of the glue tank is provided with multiple limiting sliders, and the inner wall of the installation channel is provided with limiting grooves at the corresponding positions of the limiting sliders. The limiting sliders can move within the limiting grooves, which can ensure that the movement distance of the glue tank is always kept within the limiting range of the limiting grooves, thereby avoiding the glue tank from moving excessively. Specifically, in order to make the movement of the glue tank more effortless, a ball bearing structure is embedded at the bottom of the limiting sliders.
[0010] As a further description of the above technical solution: the locking assembly includes a steel sleeve and a movable block movably installed inside the steel sleeve. The steel sleeve is welded and fixed to both sides of the rubber groove. The top of the movable block is connected to the inner wall of the steel sleeve by a spring. A locking insert is welded to the bottom of the movable block. A locking hole is provided inside the installation channel at the position of the locking insert. When the locking insert is inserted into the locking hole, the rubber groove is locked and positioned. When the locking insert is moved out of the locking hole, the rubber groove can be moved by pulling.
[0011] As a further description of the above technical solution: A pull rod is also installed on the top of the movable block. The top of the pull rod passes through the steel sleeve and extends to its outside. The top of the pull rod has a ball head. Therefore, when the pull rod is pulled, the movable block can be moved upward, thereby causing the locking plate to gradually disengage from the lock hole. When the pull rod is released, the movable block moves downward under the elastic force of the spring, causing the locking plate to move downward and insert into the lock hole, thereby realizing the locking and unlocking of the rubber groove.
[0012] As a further description of the above technical solution: an insertion plate groove is provided on the inner side of the opening end of the glue tank, the insertion plate groove is adapted to the insertion plate, so that the insertion plate maintains the seal of the glue tank after being inserted into the insertion plate groove.
[0013] As a further description of the above technical solution: the insert plate is provided in two sets, and the two sets of insert plates are arranged in parallel.
[0014] As a further description of the above technical solution: a guide plate is provided on the inner bottom plate of the glue tank. The guide plate adopts a sloping structure that gradually slopes downward from the closed end to the open end of the glue tank in the vertical direction, which makes it more convenient to remove glue from the glue tank.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] By designing this vehicle-mounted glue tank structure, formic acid can be added directly to the latex at the glue collection station for neutralization and coagulation. The latex can be transported while coagulating, and it can be processed directly after arriving at the glue factory. Because one addition of ammonia is eliminated, the amount of ammonia and formic acid used in the entire process is greatly reduced, which lowers the cost of latex processing. At the same time, it greatly reduces the environmental pressure on the glue factory and shortens the time for the latex to enter subsequent processing.
[0017] The glue tank in this device can move outward. When the insert plate moves to the outside of the installation channel, the insert plate can be pulled upward to facilitate the removal of the solidified glue, thereby improving the convenience of glue processing. At the same time, the design of the overall installation structure of the glue tank makes the glue tank highly stable during movement and transportation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is the front view of the present invention;
[0020] Figure 3 This is a schematic diagram of the main frame structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the glue tank structure in this utility model;
[0022] Figure 5 This is a schematic diagram of the installation structure of the locking component in this utility model.
[0023] Reference numerals: 1. Main frame; 10. Installation channel; 100. Locking hole; 101. Limiting groove; 2. Glue groove; 20. Insert plate; 200. Handle; 21. Limiting slider; 22. Insert plate groove; 23. Guide plate; 3. Locking assembly; 30. Pull rod; 31. Steel sleeve; 32. Spring; 33. Movable block; 34. Locking insert plate. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This invention further illustrates a specific implementation of a combined mobile glue tank structure, overcoming the shortcomings of existing technologies where the large amount of formic acid used before latex processing increases production costs. By designing this vehicle-mounted glue tank structure, formic acid can be directly added to the latex at the receiving station for neutralization and coagulation. Transportation occurs simultaneously with coagulation, and the latex can be processed directly upon arrival at the glue factory. Because one ammonia addition is eliminated, the amount of ammonia and formic acid used in the entire process is significantly reduced, lowering latex processing costs. Simultaneously, it greatly reduces the environmental pressure on the glue factory and shortens the time it takes for the latex to enter subsequent processing. This combined mobile glue tank structure is not limited to the description in the following embodiments.
[0025] Example 1:
[0026] This embodiment provides a combined movable glue tank structure, such as... Figure 1-5 As shown, it includes a main frame 1 fixed to a transport vehicle by bolts and several glue tanks 2 movably installed in the main frame 1 for holding glue. The main frame 1 has several installation channels 10 opened along the length direction. The glue tanks 2 are inserted into each installation channel 10 in a corresponding manner. One end of the glue tank 2 is equipped with a locking component 3 for locking the glue tank 2 inside the installation channel 10.
[0027] One end of the glue tank 2 has an open structure. The glue tank 2 has a plate 20 inserted from top to bottom at the open end. The glue tank 2 can move outward a predetermined distance along the length of the installation channel 10.
[0028] By adopting the above technical solution:
[0029] By designing this vehicle-mounted glue tank structure, formic acid can be added directly to the latex in the glue tank 2 at the glue receiving station for neutralization and coagulation, and transportation can be carried out simultaneously with coagulation. Once the latex arrives at the glue factory, it can be processed directly. Because one ammonia addition is eliminated, the amount of ammonia and formic acid used in the entire process is significantly reduced, lowering the cost of latex processing. This also greatly reduces the environmental pressure on the glue factory, shortens the time it takes for the latex to enter subsequent processing, and the glue tank 2 in this device can move outwards. When the insert plate 20 moves to an external position in the installation channel 10, the insert plate 20 can be pulled upwards, facilitating the removal of the coagulated glue and thus improving the convenience of glue processing.
[0030] Example 2
[0031] Based on Example 1, such as Figures 1-5 As shown, in order to ensure that the glue tank 2 does not move excessively when moving outward and to ensure the stress stability of the entire structure, in this embodiment, the bottom of the glue tank 2 is provided with multiple limiting sliders 21. The inner wall of the mounting channel 10 is provided with limiting grooves 101 at the corresponding positions of the limiting sliders 21. The limiting sliders 21 can move within the limiting grooves 101, which can ensure that the moving distance of the glue tank 2 is always kept within the limiting range of the limiting grooves 101, thereby avoiding the situation of the glue tank 2 moving excessively. Specifically, in order to make the movement of the glue tank 2 easier, a ball bearing structure is embedded at the bottom of the limiting sliders 21.
[0032] Specifically, such as Figures 1-5 As shown, in order to ensure the stability of the glue tank 2 during transportation, in this embodiment, the locking component 3 includes a steel sleeve 31 and a movable block 33 movably installed inside the steel sleeve 31. The steel sleeve 31 is welded and fixed to both sides of the glue tank 2. The top of the movable block 33 is connected to the inner wall of the steel sleeve 31 by a spring 32. A locking insert plate 34 is welded to the bottom of the movable block 33. A locking hole 100 is provided inside the installation channel 10 at the position of the locking insert plate 34. When the locking insert plate 34 is inserted into the locking hole 100, the glue tank 2 is locked and positioned. When the locking insert plate 34 is moved out of the locking hole 100, the glue tank 2 can be moved by pulling.
[0033] Specifically, such as Figures 1-5As shown, in order to facilitate the control of the locking plate 34, in this embodiment, a pull rod 30 is also installed on the top of the movable block 33. The top of the pull rod 30 passes through the steel sleeve 31 and extends to its outside. The top of the pull rod 30 has a ball head. Therefore, when the pull rod 30 is pulled, the movable block 33 can be moved upward, thereby driving the locking plate 34 to gradually disengage from the lock hole 100. When the pull rod 30 is released, the movable block 33 moves downward under the elastic force of the spring 32, causing the locking plate 34 to move downward and insert into the lock hole 100, thereby realizing the locking and unlocking of the rubber groove 2.
[0034] Specifically, such as Figures 1-5 As shown, in order to ensure the sealing of the glue tank 2, in this embodiment, an insert plate groove 22 is provided on the inner side of the opening end of the glue tank 2. The insert plate groove 22 is adapted to the insert plate 20 so that the glue tank 2 is sealed after the insert plate 20 is inserted into the insert plate groove 22. A handle 200 is installed on the front surface of the insert plate 20 to facilitate the removal of the insert plate 20.
[0035] Specifically, in order to further increase the sealing performance of the glue tank 2, in this embodiment, two sets of insert plates 20 are provided, and the two sets of insert plates 20 are arranged in parallel.
[0036] Specifically, such as Figure 5 As shown, in order to further facilitate the removal of the adhesive, in this embodiment, a guide plate 23 is provided on the inner bottom plate of the adhesive tank 2. The guide plate 23 adopts a slope structure that gradually slopes downward from the closed end to the open end of the adhesive tank 2 in the vertical direction, which makes it more convenient to remove the adhesive from the adhesive tank 2.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A modular mobile tank structure, characterized by: The utility model relates to a rubber tank for transporting vehicle, which comprises a main frame (1) fixed on a transporting vehicle by bolts and a plurality of rubber tanks (2) movably installed in the main frame (1) for containing rubber material, wherein a plurality of installation channels (10) are formed in the main frame (1) along the length direction, and the rubber tanks (2) are one-to-one correspondingly inserted into the installation channels (10), and one end of the rubber tank (2) is provided with a locking assembly (3) for locking the rubber tank (2) inside the installation channel (10). One end of the rubber tank (2) is provided with an opening structure, and the rubber tank (2) is movably inserted with a plug-in plate (20) from top to bottom at the opening end, and the rubber tank (2) can move outward by a predetermined distance along the length direction of the installation channel (10).
2. The modular mobile tank structure of claim 1, wherein: The bottom of the rubber tank (2) is provided with a plurality of limiting sliding blocks (21), the inner wall of the installation channel (10) is provided with a limiting groove (101) at the corresponding position of the limiting sliding block (21), and the limiting sliding block (21) can move in the limiting groove (101).
3. The modular mobile tank structure of claim 1, wherein: The locking assembly (3) comprises a steel sleeve (31) and a movable block (33) movably installed in the steel sleeve (31), the steel sleeve (31) is welded and fixed on both sides of the rubber tank (2), the movable block (33) is connected between the top of the steel sleeve (31) and the inner wall of the steel sleeve (31) through a spring (32), and the bottom of the movable block (33) is welded with a locking plug-in plate (34), and the installation channel (10) is provided with a locking hole (100) at the position of the locking plug-in plate (34).
4. The modular mobile tank structure of claim 3, wherein: The top of the movable block (33) is further provided with a pull rod (30), the top of the pull rod (30) penetrates through the steel sleeve (31) and extends to the outside, and the top of the pull rod (30) is provided with a ball head.
5. The modular mobile tank structure of claim 1, wherein: The inside of the opening end of the rubber tank (2) is provided with a plug-in plate groove (22), and the plug-in plate groove (22) is matched with the plug-in plate (20).
6. The modular mobile tank structure of claim 5, wherein: The plug-in plate (20) is provided with two groups, and the two groups of plug-in plates (20) are arranged in parallel.
7. The modular mobile tank structure of claim 1, wherein: The inside bottom plate of the rubber tank (2) is provided with a material guide plate (23), and the material guide plate (23) is provided with a slope surface structure gradually inclined downward along the vertical direction from the closed end to the opening end of the rubber tank (2).