Blockage-free integrated medium-adding precipitation equipment
By introducing components such as a rotary drum microfilter and a booster pump into the media sedimentation equipment, the problem of equipment pipeline blockage was solved, achieving blockage-free operation and improving the equipment's processing efficiency and reliability.
Patent Information
- Application Number
- CN202520075605.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing integrated media sedimentation equipment is prone to pipe blockage, especially when the inlet and outlet pipes of the standby pump are stagnant for a long time, causing the equipment to operate unstably.
A non-clogging integrated media sedimentation device was designed, which includes components such as a rotary drum microfilter, a booster pump, an electrical control cabinet, a flushing nozzle, and a screenings separation tank. The rotary drum microfilter intercepts solid impurities, the screen is flushed with recycled water, and a sludge pump and a sewage discharge pipe are installed to discharge impurities, thus preventing impurities from caking.
This effectively avoids blockages in pipes and pumps, ensuring stable equipment operation and improving processing efficiency and reliability.
Smart Images

Figure CN223766224U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, specifically to a non-clogging integrated media sedimentation device. Background Technology
[0002] Media sedimentation equipment is a high-efficiency device for wastewater treatment. It accelerates the "growth" and sedimentation of flocs by adding high-density insoluble media particles during the coagulation stage, utilizing the gravity settling of the media and the adsorption of the carrier, thereby achieving an extremely high sedimentation rate. Media sedimentation equipment is a common device in the field of wastewater treatment. Existing integrated media sedimentation equipment is usually used in wastewater treatment projects with a smaller treatment scale. According to the corresponding design flow rate and velocity, the equipment such as pipes and water pumps are usually relatively small.
[0003] Existing integrated media sedimentation equipment pipelines are prone to blockage due to their small diameter, especially when the inlet and outlet pipelines of the standby pump are in standby or out of service. When the added media does not flow for a long time, it is easy for it to harden, thus causing pipeline blockage. Utility Model Content
[0004] The purpose of this invention is to provide a non-clogging integrated media sedimentation device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a non-clogging integrated media sedimentation device, wherein the main body of the device is equipped with a rotary drum microfilter for filtering solids and an inlet pipe, the rotary drum microfilter is fixedly connected to the inlet pipe, the main body of the device includes a coagulation zone, a media addition zone, a flocculation zone and a sedimentation zone, a first agitator is provided on the coagulation zone, a hydrocyclone and a second agitator are provided on the media addition zone, a third agitator is provided on the flocculation zone, a sludge temporary storage zone is provided on the main body of the device, an electrical control cabinet is provided on the outside of the main body of the device, and a booster pump is provided on the outside of the main body of the device.
[0006] Based on the above technical solution, the present invention can be further improved as follows.
[0007] Preferably, the rotary drum microfilter includes a rotary drum screen and a connecting pipe. A drive motor is installed on the rotary drum screen, and the rotary drum screen is driven by the drive motor. The rotary drum microfilter is connected to the coagulation zone through the connecting pipe. By setting up the rotary drum screen, drive motor and connecting pipe, it is convenient to intercept and filter solids in the sewage.
[0008] Preferably, the rotary drum microfilter is equipped with a flushing nozzle, and the flushing nozzle is equipped with a return water pipe, which is fixedly connected to a booster pump. The rotary drum microfilter is also equipped with a slag collection tank. By providing the flushing nozzle, the return water pipe, and the booster pump, it is easy to flush off solid impurities adhering to the grid.
[0009] Preferably, the rotary drum microfilter is provided with a screenings separation tank on its exterior, and the screenings separation tank is fixedly connected to the main body of the equipment. The screenings separation tank is provided with a basket inside, and a connecting pipe is provided on the screenings separation tank, and the connecting pipe is connected to the coagulation zone. By setting up the basket and the screenings separation tank, it is convenient to collect sludge and impurities for cleaning.
[0010] Preferably, the coagulation zone is connected to the media addition zone, a circulation pump is installed at the bottom of the sedimentation zone, a sludge pump is installed on the sludge temporary storage zone, a sewage pipe is installed on the sludge pump, the media addition zone is connected to the flocculation zone, the flocculation zone is connected to the sedimentation zone, an inclined pipe is installed on the sedimentation zone, and a water outlet channel and a water outlet pipe connected to the water outlet channel are installed at the top of the sedimentation zone. By setting up the sludge pump and the inclined pipe, it is convenient to input the mixture of sludge and media in the sedimentation zone into the hydrocyclone.
[0011] Preferably, the bottom of the sedimentation zone is provided with a sludge scraper, a sludge hopper, a first sludge pipe, and a second sludge pipe. One end of the first sludge pipe is fixedly connected to the sludge hopper, and the other end of the first sludge pipe is fixedly connected to a circulating pump. One end of the second sludge pipe is fixedly connected to the circulating pump, and the other end of the second sludge pipe is fixedly connected to a hydrocyclone. By providing the first sludge pipe and the second sludge pipe, it is convenient to transport the mixture of sludge and medium.
[0012] Preferably, the outlet pipe is provided with a branch pipe, the branch pipe is fixedly connected to the booster pump, the booster pump is fixedly connected to the first sludge pipe and the second sludge pipe, and electric valves are provided on the first sludge pipe, the second sludge pipe and the recycled water pipe.
[0013] Beneficial effects
[0014] Compared with the prior art, the technical solution of this application has the following beneficial technical effects: the non-clogging integrated media sedimentation equipment, by setting up a rotary drum microfilter, a booster pump and an electrical control cabinet, facilitates the direct interception, collection and treatment of impurities and solids in sewage; by setting up flushing nozzles and a return water pipe, it facilitates the use of filtered water to flush the rotary drum screen; by setting up a screenings separation tank, a connecting pipe and a basket, it facilitates the treatment of separated impurities and solids; by setting up a sludge pump and a sewage discharge pipe, it facilitates the discharge of the mixture of media and impurities from the main body of the equipment; by setting up a sludge hopper, a first sludge pipe and a second sludge pipe, it facilitates the transportation of the mixture of media and impurities to a hydrocyclone for treatment, avoiding blockage caused by the caking of the mixture of impurities and media. Thus, the integrated media sedimentation equipment has the effect of avoiding blockage of pipes and pumps. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the planar structure of this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the present invention.
[0017] Figure 3 This is a front view structural diagram of the present utility model.
[0018] Figure 4 This is a schematic diagram of a rotary drum microfiltration machine.
[0019] Figure 5 This is a schematic diagram of the basket structure.
[0020] In the diagram: 1. Main body of the equipment; 2. Rotary drum microfilter; 21. Rotary drum screen; 22. Drive motor; 23. Connecting pipe; 24. Flushing nozzle; 25. Reclaimed water pipe; 26. Slag collection tank; 27. Screenings separation tank; 28. Basket; 29. Connecting pipe; 3. Coagulation zone; 31. First agitator; 4. Media addition zone; 41. Hydrocyclone; 42. Second agitator; 5. Flocculation zone; 51. Third agitator; 6. Sedimentation zone; 61. Circulation pump; 62. Inclined pipe; 63. Outlet channel; 64. Sludge scraper; 65. Sludge hopper; 66. First sludge pipe; 67. Second sludge pipe; 7. Sludge temporary storage area; 73. Sludge pump; 74. Sewage pipe; 8. Outlet pipe; 81. Branch pipe; 9. Electrical control cabinet; 10. Booster pump; 11. Inlet pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This utility model provides a technical solution: a non-clogging integrated media sedimentation device. The main body 1 of the device is equipped with a rotary drum microfilter 2 for filtering solids and an inlet pipe 11. The rotary drum microfilter 2 is fixedly connected to the inlet pipe 11. The main body 1 includes a coagulation zone 3, a media addition zone 4, a flocculation zone 5, and a sedimentation zone 6. A first agitator 31 is provided on the coagulation zone 3. A hydrocyclone 41 and a second agitator 42 are provided on the media addition zone 4. A third agitator 51 is provided on the flocculation zone 5. A sludge temporary storage zone 7 is provided on the main body 1. An electrical control cabinet 9 and a booster pump 10 are provided on the outside of the main body 1. By setting up the rotary drum microfilter 2, the booster pump 10, and the electrical control cabinet 9, it is convenient to directly intercept, collect, and treat the impurities and solids in the sewage.
[0023] The rotary drum microfilter 2 includes a rotary drum grid 21 and a connecting pipe 23. A drive motor 22 is installed on the rotary drum grid 21, and the rotary drum grid 21 is driven by the drive motor 22. The rotary drum microfilter 2 is connected to the coagulation zone 3 through the connecting pipe 23.
[0024] The rotary drum microfilter 2 is equipped with a flushing nozzle 24, and a return water pipe 25 is installed on the flushing nozzle 24. The return water pipe 25 is fixedly connected to the booster pump 10. The rotary drum microfilter 2 is also equipped with a slag collection tank 26. By setting up the flushing nozzle 24 and the return water pipe 25, it is convenient to use the filtered water to flush the rotary drum grid 21.
[0025] The rotary drum microfilter 2 is externally equipped with a screenings separation tank 27, which is fixedly connected to the main body 1. The screenings separation tank 27 is internally equipped with a basket 28, and a connecting pipe 29 is provided on the screenings separation tank 27, which is connected to the coagulation zone 3. By setting up the screenings separation tank 27, the connecting pipe 29, and the basket 28, it is convenient to process the separated impurity solids.
[0026] The coagulation zone 3 is connected to the media addition zone 4. A circulation pump 61 is installed at the bottom of the sedimentation zone 6. A sludge pump 73 is installed on the sludge temporary storage zone 7. A sewage discharge pipe 74 is installed on the sludge pump 73. The media addition zone 4 is connected to the flocculation zone 5. The flocculation zone 5 is connected to the sedimentation zone 6. An inclined pipe 62 is installed on the sedimentation zone 6. A water outlet channel 63 and a water outlet pipe 8 connected to the water outlet channel 63 are installed at the top of the sedimentation zone 6. By setting up the sludge pump 73 and the sewage discharge pipe 74, it is convenient to discharge the mixture of media and impurities from the main body of the equipment 1.
[0027] The bottom of the sedimentation zone 6 is provided with a sludge scraper 64, a sludge hopper 65, a first sludge pipe 66 and a second sludge pipe 67. One end of the first sludge pipe 66 is fixedly connected to the sludge hopper 65, and the other end of the first sludge pipe 66 is fixedly connected to the circulation pump 61. One end of the second sludge pipe 67 is fixedly connected to the circulation pump 61, and the other end of the second sludge pipe 67 is fixedly connected to the hydrocyclone 41.
[0028] A branch pipe 81 is provided on the outlet pipe 8. The branch pipe 81 is fixedly connected to the booster pump 10. The booster pump 10 is fixedly connected to the first sludge pipe 66 and the second sludge pipe 67. Electric valves are provided on the first sludge pipe 66, the second sludge pipe 67 and the return water pipe 25. By setting up the sludge hopper 65, the first sludge pipe 66 and the second sludge pipe 67, it is convenient to transport the mixture of medium and impurities to the hydrocyclone 41 for treatment, avoiding blockage caused by the caking of the mixture of impurities and medium. Thus, the integrated medium sedimentation equipment has the effect of avoiding blockage of pipes and pumps.
[0029] Working principle: Wastewater enters the rotary drum microfilter 2 through the inlet pipe 11. A rotary drum screen 21 is installed in the center of the microfilter. The rotary drum screen 21 rotates slowly under the drive of the drive motor 22. Wastewater enters the interior of the rotary drum screen 21 and is filtered by the rotary drum screen 21. After being filtered by the rotary drum screen 21, the wastewater enters the coagulation zone 3 through the connecting pipe 23. The garbage in the wastewater is intercepted by the rotary drum screen 21. The operator adds coagulant to the coagulation zone 3. Under the action of the first agitator 31, the wastewater is quickly mixed and undergoes a chemical phosphorus removal reaction to form small particles.
[0030] Next, the wastewater flows into the medium addition zone 4. At the top of the medium addition zone is a hydrocyclone 41. The sludge and medium mixture drawn from the bottom circulation pump 61 of the sedimentation zone 6 undergoes a separation process in the hydrocyclone 41. The medium flows back into the addition zone 4. Under the action of the second agitator 42, the medium and wastewater are quickly and evenly mixed. The sludge separated by the hydrocyclone 41 flows into the sludge temporary storage zone 7. The sludge is transported to the sludge receiving unit outside the main body of the equipment 1 for further processing through the sludge pump 73 and the sewage pipe 74 located in the sludge temporary storage zone 7.
[0031] The wastewater from media addition zone 4 then enters flocculation zone 5, where a polymeric flocculant is added. Under the stirring action of the third agitator 51, the media and impurities quickly form easily precipitated flocs. The wastewater then enters sedimentation zone 6, where most of the flocs gradually settle to the bottom of the tank, while a small number of unsettled flocs are intercepted by the inclined pipe 62. At the top of sedimentation zone 6, clear water is collected in the outlet channel 63 and enters the subsequent treatment unit through the outlet pipe 8.
[0032] The sludge and media mixture at the bottom of sedimentation zone 6 is collected into sludge hopper 65 by scraper 64. Sludge hopper 65 is connected to circulation pump 61 through first sludge pipe 66. Circulation pump 61 and second sludge pipe 67 transport the sludge and media mixture to hydrocyclone 41 for separation. Finally, the sewage is filtered into clear water, which is discharged through outlet pipe 8. Part of the clear water is pressurized by branch pipe 81 and booster pump 10 to flush drum screen 21, directly removing impurities and solids from the sewage. This treatment of impurities and media mixtures avoids caking of the media and impurities mixture, thus preventing pipe and pump blockage.
[0033] The mechanisms, components, and parts in this utility model that are not specifically described are all existing structures that already exist in the prior art and can be purchased directly from the market.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clog-free integrated medium-adding sedimentation device comprising a device body (1), characterized in that: The equipment body (1) is provided with a drum microfilter (2) for filtering solids and a water inlet pipeline (11), the drum microfilter (2) is fixedly connected with the water inlet pipeline (11), the equipment body (1) comprises a coagulation zone (3), a medium adding zone (4), a flocculation zone (5) and a sedimentation zone (6), the coagulation zone (3) is provided with a first agitator (31), the medium adding zone (4) is provided with a hydrocyclone (41) and a second agitator (42), the flocculation zone (5) is provided with a third agitator (51), the equipment body (1) is provided with a sludge temporary storage zone (7), the outside of the equipment body (1) is provided with an electric control cabinet (9), and the outside of the equipment body (1) is provided with a booster pump (10).
2. The non-clogging integrated media addition sedimentation apparatus according to claim 1, wherein: The drum microfilter (2) comprises a drum grid (21) and a connecting pipeline (23), the drum grid (21) is provided with a driving motor (22), the drum grid (21) is driven by the driving motor (22), and the drum microfilter (2) is communicated with the coagulation zone (3) through the connecting pipeline (23).
3. The clog-free integrated media precipitation device of claim 1, wherein: The inside of the drum microfilter (2) is provided with a flushing nozzle (24), the flushing nozzle (24) is provided with a recycled water pipe (25), the recycled water pipe (25) is fixedly connected with the booster pump (10), and the inside of the drum microfilter (2) is provided with a residue collection groove (26).
4. The clog-free integrated media precipitation device of claim 1, wherein: The outside of the drum microfilter (2) is provided with a grid residue separation tank (27), the grid residue separation tank (27) is fixedly connected with the equipment body (1), the inside of the grid residue separation tank (27) is provided with a basket (28), the grid residue separation tank (27) is provided with a communication pipe (29), and the communication pipe (29) is communicated with the coagulation zone (3).
5. The clog-free integrated media precipitation device of claim 1, wherein: The coagulation zone (3) is communicated with the medium adding zone (4), the bottom of the sedimentation zone (6) is provided with a circulating pump (61), the sludge temporary storage zone (7) is provided with a sludge pump (73), the sludge pump (73) is provided with a blowdown pipe (74), the medium adding zone (4) is communicated with the flocculation zone (5), the flocculation zone (5) is communicated with the sedimentation zone (6), the sedimentation zone (6) is provided with an inclined pipe (62), and the top of the sedimentation zone (6) is provided with a water outlet channel (63) and a water outlet pipe (8) communicated with the water outlet channel (63).
6. The clog-free integrated media precipitation device of claim 1, wherein: The bottom of the sedimentation zone (6) is provided with a mud scraper (64), a sludge hopper (65), a first sludge pipe (66) and a second sludge pipe (67), one end of the first sludge pipe (66) is fixedly connected with the sludge hopper (65), the other end of the first sludge pipe (66) is fixedly connected with the circulating pump (61), one end of the second sludge pipe (67) is fixedly connected with the circulating pump (61), and the other end of the second sludge pipe (67) is fixedly connected with the hydrocyclone (41).
7. The clog-free integrated media precipitation device of claim 5, wherein: Branch pipes (81) are arranged on the water outlet pipe (8), the branch pipes (81) are fixedly connected with a booster pump (10), the booster pump (10) is fixedly connected with a first sludge pipe (66) and a second sludge pipe (67), and electric valves are arranged on the first sludge pipe (66), the second sludge pipe (67) and the recycled water pipe (25).