Material forming annealing device

Abstract

The utility model discloses a material forming annealing device, which relates to the technical field of material forming and comprises a conveying device, an annealing chamber flush with the ground is mounted on the surface of the conveying device, and a cooling component is arranged in an inner cavity of the annealing chamber and comprises an electric heating plate body. The surface of the electric heating plate body and the front side of an inner cavity of the annealing chamber are installed mutually, and a temperature control device used in cooperation with the electric heating plate body is installed on the right side of the annealing chamber. The problem of excessive energy consumption caused by non-uniform cooling in a traditional method is effectively avoided, and the limitation of a single cooling form is broken through; in actual operation, firstly, the electric heating plate is started to preheat a material needing to be annealed. After preheating is completed, in order to achieve efficient cooling, a water pump is started, and cooling liquid is conveyed into a spray head through a second hose to be evenly sprayed.

Description

TECHNICAL FIELD

[0001] The utility model belongs to material forming technical field especially, it relates to a material forming annealing device. BACKGROUND

[0002] Material forming annealing device is a kind of equipment for the heat treatment of metal or alloy material after forming, aims at optimizing the microstructure of material by controlling heating and cooling process, to improve its mechanical properties, processing performance or other specific attributes.This kind of device usually combines forming process with annealing treatment, improves production efficiency and ensures more consistent product quality.

[0003] The existing material forming annealing device when involving the air cooling treatment of different thickness materials, since the fan installation position is fixed, this leads to the relative distance between fan and material changes when cooling different height materials.For thicker or higher material, this fixed cooling layout can cause airflow unable to effectively cover the entire material surface, thereby reducing cooling efficiency.In order to achieve the required cooling effect, cooling time has to be extended, so that fan needs longer time to run to ensure that material is fully cooled down.This situation not only increases the energy consumption of fan, but also indirectly prolongs the entire production cycle, affects the overall efficiency of production line, in addition, single dependence on air cooling as cooling means also limits the improvement of cooling speed and uniformity.For some applications requiring strict temperature control, only relying on air cooling can be difficult to meet the demand of rapid and uniform cooling, thereby affecting the quality of the final product, inconvenient to use. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of material forming annealing device, to solve the technical problems that the existing material forming annealing device in background art when processing different thickness materials, since fan position is fixed, lead to uneven cooling effect, especially for thicker or higher material, airflow cannot effectively cover the entire surface, reduce cooling efficiency.

[0005] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: a kind of material forming annealing device, including conveying device, the surface of the conveying device is installed with the annealing chamber flush with ground, the inner chamber of the annealing chamber is provided with cooling assembly, the cooling assembly contains electric heating plate body, the surface of the electric heating plate body is mutually installed with the front side of annealing chamber inner chamber, the right side of the annealing chamber is installed with temperature control device used in cooperation with electric heating plate body, the inner chamber of the annealing chamber is slidably connected with exhaust hood, the top of the exhaust hood is connected with fan.

[0006] Preferably, the top of the annealing chamber is communicated with a first hose, the bottom end of the first hose is communicated with the top of the fan, and the front and rear sides of the exhaust hood are fixedly connected with fixed plates.

[0007] Preferably, the top of the annealing chamber is fixedly connected with two installation boxes arranged in front and back symmetry, the bottom of the inner cavity of the installation box is rotatably connected with a threaded block, the top of the inner cavity of the annealing chamber is fixedly connected with a protection rod, the inner cavity of the protection rod is penetratingly provided with a threaded rod, and the top end and the bottom end of the threaded rod are penetratingly arranged in the inner cavity of the installation box and the outer side of the bottom end of the protection rod, respectively.

[0008] Preferably, the outer surface of the threaded rod is threadedly connected with the inner cavity of the threaded block, the inner cavity of the installation box is penetratingly provided with a push rod, the bottom end of the push rod and the threaded rod is connected with the top of the fixed plate, and the inner cavity of the installation box is boltedly connected with a first motor.

[0009] Preferably, the surface of the threaded block and the output shaft of the first motor are respectively connected with first belt pulleys, and the two first belt pulleys are drivingly connected through a belt, and the right side of the annealing chamber is fixedly connected with a welding box.

[0010] Preferably, the right side of the annealing chamber is fixedly connected with an air cylinder, the inner cavity of the welding box is slidingly connected with a toothed plate, the output end of the air cylinder is fixedly connected with the bottom of the toothed plate, and the inner cavity of the annealing chamber is rotatably connected with a rotating rod.

[0011] Preferably, the right end of the rotating rod is penetratingly arranged in the inner cavity of the welding box, the surface of the rotating rod is fixedly connected with a gear meshing with the toothed plate, the top of the annealing chamber is fixedly connected with a water tank, and the top of the annealing chamber is boltedly connected with a water pump.

[0012] Preferably, the water inlet end and the water outlet end of the water pump are both communicated with second hoses, one end of the second hose is penetratingly arranged in the inner cavity of the rotating rod, and a plurality of spray heads are mounted on the surface of the second hose and penetratingly arranged on the outer side of the rotating rod.

[0013] Preferably, the right side of the annealing chamber is fixedly connected with a positioning box, the inner cavity of the positioning box is rotatably connected with two operating rods arranged in front and back symmetry, and the left end of the operating rod is penetratingly arranged in the inner cavity of the annealing chamber and fixedly connected with a wiping roller.

[0014] Preferably, the surfaces of the two operating rods are respectively provided with second belt pulleys, and the two second belt pulleys are drivingly connected through a belt, and the output shaft of the second motor is connected with the right end of the operating rod.

[0015] The material forming annealing device has the following advantages:

[0016] The material forming annealing device can uniformly cool materials of different heights, effectively avoids the problem of excessive energy consumption caused by uneven cooling in traditional methods, and breaks through the limitation of single cooling form.

[0017] In actual operation, first, the electric heating plate is started to preheat the material to be annealed. After preheating, in order to achieve efficient cooling, the water pump is started, and the cooling liquid is transmitted to the spray head through the second hose for uniform spraying. In this process, the cylinder drives the tooth plate to move up and down, engages with the gear, drives the rotating rod to rotate, synchronously moves the second hose, and drives the spray head to swing left and right, so as to ensure that the cooling liquid uniformly covers the surface of the material. Regardless of the height of the material, consistent cooling effect can be obtained;

[0018] After spraying, the second motor is started to drive the running rod to rotate, and then drive the second belt pulley and the wiping roller to rotate, so as to clean the surface of the material and ensure that the subsequent cooling process is not affected by residual liquid;

[0019] After wiping, in order to further optimize the cooling effect, the position of the fan can be flexibly adjusted. The first motor is started to drive the first belt pulley to rotate, and the threaded block is rotated by using the screw transmission principle, so that the threaded rod moves up and down, thereby driving the exhaust hood and the fan to move synchronously. The fan will automatically stretch or contract the first hose during movement, so as to ensure that the most suitable blowing angle and intensity are provided according to the specific height of the material, and more uniform air cooling is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0021] Figure 1 It is a three-dimensional schematic view of the overall structure of the present application;

[0022] Figure 2 It is a rear view cross-sectional schematic view of the annealing chamber structure of the present application;

[0023] Figure 3 It is a side view cross-sectional three-dimensional schematic view of the mounting box structure of the present application;

[0024] Figure 4 It is a side view cross-sectional three-dimensional schematic view of the annealing chamber structure of the present application;

[0025] Figure 5 It is a three-dimensional schematic view of the exhaust hood structure of the present application;

[0026] Figure 6 It is the protective rod structure side view profile perspective view schematic diagram of the utility model;

[0027] Figure 7 It is the spray head structure perspective view schematic diagram of the utility model;

[0028] Figure 8 It is the rotary rod structure perspective view schematic diagram of the utility model;

[0029] Figure 9 It is the welding box structure overhead schematic diagram of the utility model.

[0030] Marking in the drawing: 1, conveying device;2, annealing chamber;3, cooling assembly;31, electric heating plate body;32, temperature control device;33, exhaust hood;34, fan;35, first hose;36, fixed plate;37, mounting box;38, threaded block;39, protective rod;310, threaded rod;311, first motor;312, first belt pulley;313, welding box;314, air cylinder;315, toothed plate;316, rotary rod;317, gear;318, water tank;319, water pump;320, second hose;321, spray head;322, running rod;323, wiping roller;324, second belt pulley;325, second motor;326, push rod;327, positioning box. DETAILED DESCRIPTION

[0031] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0032] In the description of the embodiments of the utility model, it is understood that the orientation or positional relationship indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the utility model.

[0033] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0034] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0035] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.

[0036] To better understand the purpose, structure, and function of this utility model, the following description, in conjunction with the accompanying drawings, provides a more detailed account of a material forming and annealing apparatus according to this utility model.

[0037] like Figures 1-9 As shown, this utility model discloses a material forming annealing apparatus, including a conveying device 1, preferably a roller conveyor, which facilitates the transfer of materials for annealing. An annealing chamber 2, flush with the ground, is mounted on the surface of the conveying device 1. A cooling assembly 3 is provided inside the annealing chamber 2, which includes an electric heating plate body 31. The surface of the electric heating plate body 31 is mounted to the front side of the annealing chamber 2. Feed cavities are provided on both the front and rear sides of the annealing chamber 2 to facilitate material feeding. A temperature control device 32, which works in conjunction with the electric heating plate body 31, is mounted on the right side of the annealing chamber 2. An exhaust hood 33, trapezoidal in shape, is slidably connected to the inner cavity of the annealing chamber 2. This improves the uniformity of airflow distribution and facilitates cooling. The top of the exhaust hood 33 is connected to a fan 34. The top of the annealing chamber 2 is connected to a first flexible hose 35. The bottom end of the first flexible hose 35 is connected to the top of the fan 34. The top of the annealing chamber 2 is provided with an exhaust cavity adapted to the first flexible hose 35. The inner cavity of the exhaust cavity is equipped with a dustproof mesh plate. The front and rear sides of the exhaust hood 33 are fixedly connected with fixing plates 36. The top of the annealing chamber 2 is fixedly connected with two mounting boxes 37 arranged symmetrically in front and behind. The bottom of the inner cavity of the mounting box 37 is rotatably connected with a threaded block 38. The inner cavity of the threaded block 38 is provided with an internal thread to facilitate driving the external thread. The top of the inner cavity of the annealing chamber 2 is fixedly connected with a protective rod 39.

[0038] As shown in Figures 2-9 , the inner cavity of the protection rod 39 is provided with a threaded rod 310, and the top end and the bottom end of the threaded rod 310 are respectively penetrated to the inner cavity of the mounting box 37 and the outside of the bottom end of the protection rod 39, and the area of the threaded rod 310 in contact with the protection rod 39 and the mounting box 37 is sealed, the outer surface of the threaded rod 310 is screwed with the inner cavity of the threaded block 38, the outer surface of the threaded rod 310 is provided with external threads matched with the internal threads of the threaded block 38, the inner cavity of the mounting box 37 is provided with a push rod 326, the bottom end of the push rod 326 and the bottom end of the threaded rod 310 are connected with the top of the fixed plate 36, wherein the threaded rod 310 is rotatably connected with the top of the fixed plate 36 through a bearing, the bottom end of the push rod 326 is fixedly connected with the top of the fixed plate 36, so as to facilitate the adjustment of the height position of the fan 34 and be beneficial to the cooling of the material, the area of the push rod 326 in contact with the annealing chamber 2 is sealed, the inner cavity of the mounting box 37 is bolted with a first motor 311, the rear side of the mounting box 37 on the rear side is fixedly connected with a storage box for storing the first motor 311, the surface of the threaded block 38 and the output shaft of the first motor 311 are respectively connected with a first belt pulley 312, and the two first belt pulleys 312 are connected through a belt drive;

[0039] As shown in Figures 2-9 , the right side of the annealing chamber 2 is fixedly connected with a welding box 313, the right side of the annealing chamber 2 is fixedly connected with a gas cylinder 314, the inner cavity of the welding box 313 is slidably connected with a toothed plate 315, the output end of the gas cylinder 314 is fixedly connected with the bottom of the toothed plate 315, the top and bottom of the welding box 313 are provided with through cavities for facilitating the up and down movement of the toothed plate 315, the inner cavity of the annealing chamber 2 is rotatably connected with a rotating rod 316, the right end of the rotating rod 316 penetrates into the inner cavity of the welding box 313, and the area of the rotating rod 316 in contact with the welding box 313 is sealed, the surface of the rotating rod 316 is fixedly connected with a gear 317 engaged with the toothed plate 315, the top of the annealing chamber 2 is fixedly connected with a water tank 318, the top of the annealing chamber 2 is bolted with a water pump 319, the water inlet and outlet ends of the water pump 319 are both communicated with a second hose 320, wherein the second hose 320 at the water inlet end is communicated with the water tank 318, and the right side of the water tank 318 is communicated with a water inlet pipeline, so as to facilitate the connection of external cooling liquid for storage and use, one end of the second hose 320 penetrates into the inner cavity of the rotating rod 316, and the second hose 320 at the water outlet end penetrates into the inner cavity of the rotating rod 316, a plurality of spray heads 321 are installed on the surface of the second hose 320, and the spray heads 321 penetrate to the outside of the rotating rod 316, and the area of the spray heads 321 in contact with the rotating rod 316 is sealed;

[0040] As shown in Figures 2-8As shown, the right side of the annealing chamber 2 is fixedly connected with a positioning box 327, the inner cavity of the positioning box 327 is rotatably connected with two front and back symmetrical running rods 322, the left end of the running rod 322 penetrates into the inner cavity of the annealing chamber 2 and is fixedly connected with a wiping roller 323, the area of the running rod 322 in contact with the annealing chamber 2 is sealed, and the material of the wiping roller 323 is preferably a high-temperature and moisture-resistant type brush, the surfaces of the two running rods 322 are respectively provided with second belt pulleys 324, and the two second belt pulleys 324 are connected by a belt drive, and the output shaft of the second motor 325 is connected with the right end of the running rod 322;

[0041] Specifically, first, the electric heating plate body 31 is started to preheat the material to be annealed. After preheating, in order to cool the material, the water pump 319 is started, and the cooling liquid is transmitted to the spray head 321 through the second hose 320 for uniform spraying. During the spraying process, the cylinder 314 drives the toothed plate 315 to move up and down, the toothed plate 315 is engaged with the gear 317, and the rotating rod 316 is rotated. The rotating rod 316 synchronously moves the second hose 320, pushes the spray head 321 to swing left and right, and ensures that the cooling liquid uniformly covers the surface of the material. After spraying, the second motor 325 is started to drive the running rod 322 to rotate, thereby driving the second belt pulley 324 and the wiping roller 323 to rotate, and cleaning the surface of the material. After wiping, in order to adjust the height of the fan 34, the first motor 311 is started to drive the first belt pulley 312 to rotate. The first belt pulley 312 drives the threaded block 38 to rotate through the screw thread transmission principle, so that the threaded rod 310 moves up and down, thereby driving the exhaust hood 33 and the fan 34 to move synchronously, and adjusting the height position of the fan 34. The fan 34 will automatically stretch or contract the first hose 35 during movement, ensuring that the fan 34 can accurately adjust the position according to the height of the material, and providing uniform blowing cooling effect.

[0042] The working principle of the material forming annealing device is as follows: first, the user places the material to be annealed and cooled on the conveying device 1, or splices the conveying device 1 with the previous material processing device, so as to facilitate the conveying and annealing of the material. Then, the material is conveyed to the annealing chamber 2 by starting the conveying device 1, and the cooling assembly 3 is started. The cooling assembly 3 first preheats the material, then cools the material by water cooling, and then wipes the surface of the material by the cooling assembly 3. After wiping, the cooling assembly 3 cools the surface of the material by air cooling, thereby facilitating the annealing process of preheating and cooling the material.

[0043] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the application belong to the scope protected by the utility model.

Claims

1. A material forming and annealing apparatus, characterized by: The utility model provides an annealing chamber, which comprises a conveying device (1), a surface of the conveying device (1) is provided with an annealing chamber (2) flush with the ground, an inner cavity of the annealing chamber (2) is provided with a cooling assembly (3), the cooling assembly (3) comprises an electric heating plate body (31), a surface of the electric heating plate body (31) is mutually installed with the front side of the inner cavity of the annealing chamber (2), a temperature control device (32) used in cooperation with the electric heating plate body (31) is installed on the right side of the annealing chamber (2), an exhaust hood (33) is slidably connected to the inner cavity of the annealing chamber (2), and a fan (34) is connected to the top of the exhaust hood (33).

2. The material forming and annealing apparatus of claim 1, wherein: A first hose (35) is communicated with the top of the inner cavity of the annealing chamber (2), the bottom end of the first hose (35) is communicated with the top of the fan (34), and the front and back sides of the exhaust hood (33) are fixedly connected with fixing plates (36).

3. A material forming and annealing apparatus as claimed in claim 2, wherein: Two mounting boxes (37) symmetrically arranged front and back are fixedly connected to the top of the annealing chamber (2), a threaded block (38) is rotatably connected to the bottom of the inner cavity of the mounting box (37), a protection rod (39) is fixedly connected to the top of the inner cavity of the annealing chamber (2), a threaded rod (310) is penetratingly arranged in the inner cavity of the protection rod (39), and the top end and the bottom end of the threaded rod (310) are penetratingly arranged to the inner cavity of the mounting box (37) and the outer side of the bottom end of the protection rod (39) respectively.

4. The material forming and annealing apparatus of claim 3, wherein: The outer surface of the threaded rod (310) is screw-connected with the inner cavity of the threaded block (38), a push rod (326) is penetratingly arranged in the inner cavity of the mounting box (37), the bottom end of the push rod (326) and the threaded rod (310) are connected with the top of the fixing plate (36), and a first motor (311) is bolted connected to the inner cavity of the mounting box (37).

5. A material forming and annealing apparatus as claimed in claim 4, wherein: First belt pulleys (312) are connected to the surface of the threaded block (38) and the output shaft of the first motor (311) respectively, and the two first belt pulleys (312) are drivingly connected through a belt, and a welding box (313) is fixedly connected to the right side of the annealing chamber (2).

6. A material forming and annealing apparatus as claimed in claim 5, wherein: A pneumatic cylinder (314) is fixedly connected to the right side of the annealing chamber (2), a toothed plate (315) is slidably connected to the inner cavity of the welding box (313), the output end of the pneumatic cylinder (314) is fixedly connected with the bottom of the toothed plate (315), and a rotating rod (316) is rotatably connected to the inner cavity of the annealing chamber (2).

7. A material forming and annealing apparatus as claimed in claim 6, wherein: The right end of the rotating rod (316) is penetratingly arranged to the inner cavity of the welding box (313), the surface of the rotating rod (316) is fixedly connected with a gear (317) engaged with the toothed plate (315), a water tank (318) is fixedly connected to the top of the annealing chamber (2), and a water pump (319) is bolted connected to the top of the annealing chamber (2).

8. A material forming and annealing apparatus as claimed in claim 7, wherein: Water inlet and outlet ends of the water pump (319) are communicated with second hoses (320), one end of the second hose (320) is penetratingly arranged to the inner cavity of the rotating rod (316), and a plurality of spray heads (321) are mounted on the surface of the second hose (320) and penetratingly arranged to the outer side of the rotating rod (316).

9. A material forming and annealing apparatus as claimed in claim 8, wherein: The right side of the annealing chamber (2) is fixedly connected with a positioning box (327), the inner cavity of the positioning box (327) is rotatably connected with two running rods (322) which are arranged in front and back symmetry, the left end of the running rod (322) penetrates into the inner cavity of the annealing chamber (2) and is fixedly connected with a wiping roller (323).

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