Wall-mounted trolley

By designing a wall-mounted trolley and utilizing a modular main frame and walking mechanism, the problems of long construction cycles and high costs in storage tank construction were solved, achieving efficient and safe storage tank construction.

CN223767134UActive Publication Date: 2026-01-06THE THIRD CONSTR CO LTD OF CHINA CONSTR THIRD ENG BUREAU
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Patent Information

Application Number
CN202423154947.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-01-06
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

During the construction of external floating roof storage tanks, the height of the tanks is generally over 20m, which requires the erection of ground-mounted scaffolding, which is time-consuming, costly and inconvenient, and cannot meet the usage needs of storage tanks of different heights.

Method used

Design a wall-mounted trolley, including a top frame, a main frame and an inner frame, which travels along the top of the tank wall via a walking mechanism. The main frame is spliced ​​from fixed sections and extended sections, and is equipped with rollers and guide wheels. It adopts a modular design to adapt to tanks of different heights, and is equipped with a drive motor and a wireless remote control to improve ease of operation.

Benefits of technology

It improves construction safety, shortens construction time, reduces costs, meets the usage requirements of storage tanks of different heights, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of storage tank construction auxiliary equipment, and particularly relates to a wall-mounted trolley which comprises a top frame, a main frame, an inner hanging frame and a walking mechanism capable of walking along the top of a storage tank wall plate are fixed to the bottom of the top frame, and the walking mechanism is located between the main frame and the inner hanging frame. The main frame comprises a fixed section and a plurality of extension sections, the upper end of the fixed section is connected with the top frame, and the lower end of the fixed section is sequentially spliced with the extension sections. The top frame and the main frame and the inner hanging frame which are fixed on the top frame are driven by the walking mechanism to walk along the wall plate of the storage tank, so that the assembly, welding, corrosion prevention and detection construction of the storage tank are facilitated, the operation safety is improved, and the construction progress is accelerated; meanwhile, the height of the main frame can be adjusted by increasing or reducing the number of the lengthening sections, the use requirements of storage tanks with different heights are met, the installation process is simpler and more convenient through the modular splicing mode, the workload of field welding or cutting is reduced, and the installation cost and time are reduced.
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Description

Technical Field

[0001] This utility model belongs to the technical field of auxiliary equipment for tank construction, and specifically relates to a wall-mounted trolley. Background Technology

[0002] During the construction of external floating roof storage tanks, the height of the tanks is generally over 20m. The assembly, welding, corrosion protection, and inspection of the tank's outer wall are all high-altitude operations. It is necessary to erect ground-based scaffolding around the entire outer wall of the tank. The erection period is long, the construction cost is high, and the construction is inconvenient. It also cannot meet the usage needs of storage tanks of different heights. Utility Model Content

[0003] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a wall-mounted trolley that can improve the safety of tank construction, speed up the construction progress, meet the needs of tanks of different heights, and reduce installation costs and time.

[0004] To achieve the above objectives, the technical solution of this utility model is a wall-mounted trolley, including a top frame. The bottom of the top frame is fixed with a main frame, an inner hanging frame, and a traveling mechanism that can travel along the top of the tank wall. The traveling mechanism is located between the main frame and the inner hanging frame. The main frame includes a fixed section and several extension sections. The upper end of the fixed section is connected to the top frame, and several extension sections are sequentially spliced ​​to the lower end of the fixed section.

[0005] As one implementation, the lower end of the fixed segment is detachably connected to the uppermost extension segment and to adjacent extension segments via a connector.

[0006] As one embodiment, the lower end of the fixed section and both ends of the extension section are provided with a plurality of first bolt holes, and both ends of the connector are provided with a plurality of second bolt holes. The second bolt holes at both ends of the connector are respectively connected to the first bolt holes on the corresponding fixed section and / or extension section by bolts.

[0007] As one embodiment, the walking mechanism includes rollers and a drive motor. The rollers are mounted on the bottom of the top frame via a support connecting plate, and the output shaft of the drive motor is connected to the roller shaft.

[0008] As one implementation method, the roller is an H-shaped roller, and the drive motor is a three-phase asynchronous motor.

[0009] As one implementation method, a first guide wheel is provided on the bottom side of the fixed section facing the tank wall, and a second guide wheel is provided on the bottom side of the inner frame facing the tank wall. The first guide wheel and the second guide wheel are arranged opposite to each other, and the distance between them is adapted to the thickness of the tank wall.

[0010] As one implementation method, a third guide wheel is provided on the bottom side of the lowest extension section facing the tank wall.

[0011] As one implementation method, the first guide wheel, the second guide wheel and the third guide wheel are all made of rubber wheels, and the rubber wheels are fixed to the corresponding frames by support rods.

[0012] As one implementation method, a top railing is provided around the top frame.

[0013] As one implementation method, a lifting plate is fixed on the top frame, and the lifting plate is provided with lifting holes.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] (1) This utility model uses a walking mechanism to drive the top frame and the main frame and inner hanging frame fixed on it to walk along the tank wall, which can replace the ground scaffolding, facilitate tank assembly, welding, corrosion protection and inspection construction, avoid the phenomenon of roller jamming caused by the erection of scaffolding outside the tank and the displacement of the hand-push frame, improve the safety of operation and speed up the construction progress.

[0016] (2) The main frame of this utility model is made of fixed section and several extension sections spliced ​​together. The height of the main frame can be adjusted by increasing or decreasing the number of extension sections to meet the needs of storage tanks of different heights. The modular splicing method makes the installation process simpler, reduces the amount of on-site welding or cutting work, and reduces installation costs and time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A cross-sectional view of the wall-mounted cart provided in an embodiment of this utility model;

[0019] Figure 2 A front view of the wall-mounted trolley provided in an embodiment of this utility model;

[0020] Figure 3 A schematic diagram of the extension section provided in an embodiment of this utility model;

[0021] In the diagram: 1. Main frame; 2. Internal frame; 3. Top frame; 4. Fixed section; 5. Extension section; 6. Horizontal reinforcing bar; 7. Roller; 8. Drive motor; 9. Support connecting plate; 10. First guide wheel; 11. Second guide wheel; 12. Third guide wheel; 13. Top railing; 14. Lifting plate; 15. Lifting hole; 16. First bolt hole; 17. Tank wall panel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "several" means at least one.

[0025] like Figures 1-2As shown, this embodiment provides a wall-mounted trolley, including a top frame 3. The bottom of the top frame 3 is fixed with a main frame 1, an inner hanging frame 2, and a traveling mechanism that can travel along the top of the tank wall panel 17. The traveling mechanism is located between the main frame 1 and the inner hanging frame 2. The main frame 1 includes a fixed section 4 and several extension sections 5. The upper end of the fixed section 4 is connected to the top frame 3, and several extension sections 5 are sequentially spliced ​​to the lower end of the fixed section 4. In this embodiment, the wall-mounted trolley has the capability of a construction operation platform. Through the walking mechanism, it drives the top frame 3 and the main frame 1 and inner hanging frame 2 fixed on it to move along the tank wall 17, which facilitates tank assembly, welding, corrosion protection and inspection construction. It avoids the phenomenon of roller 7 getting stuck due to the erection of scaffolding outside the tank and the displacement of the hand-pushed frame, thereby improving the safety of operation and speeding up the construction progress. At the same time, the main frame 1 is made up of fixed section 4 and several extension sections 5. The height of the main frame 1 can be adjusted by increasing or decreasing the number of extension sections 5 to meet the needs of tanks of different heights. Moreover, the modular splicing method makes the installation process simpler, reduces the amount of on-site welding or cutting work, and reduces installation costs and time.

[0026] In some embodiments, the lower end of the fixed segment 4 is detachably connected to the uppermost extension segment 5 and adjacent extension segments 5 via connectors. In this embodiment, the fixed segment 4 and extension segments 5 are detachably connected via connectors, allowing the entire main frame 1 to be easily disassembled and reassembled as needed, thus improving the flexibility and maintainability of the device.

[0027] In detail, the lower end of the fixed section 4 and both ends of the extended section 5 are provided with a plurality of first bolt holes 16, and both ends of the connector are provided with a plurality of second bolt holes. The second bolt holes at both ends of the connector are respectively bolted to the corresponding first bolt holes 16 on the fixed section 4 and / or the extended section 5. Figures 1-3 As shown, in this embodiment, the second bolt holes at both ends of the connector are respectively connected to the first bolt on the fixed section 4 and the first bolt hole 16 on the uppermost extension section 5 by bolts, which can realize the detachable connection between the uppermost extension section 5 and the fixed section 4; the second bolt holes at both ends of the connector are respectively connected to the first bolt holes 16 on both sides of the extension section 5 by bolts, which can realize the detachable connection between the extension sections 5; this not only ensures the overall stability and safety of the main frame 1, but also facilitates the adjustment of the height of the main frame 1 to adapt to the construction needs of storage tanks of different heights.

[0028] In this embodiment, the connector can adopt a structure that matches the fixed section 4 and the extension section 5, so that the connector can fit tightly against the ends of the fixed section 4 and the extension section 5, and be firmly connected by bolts; in one embodiment, the fixed section 4, the extension section 5, and the connector are all made of angle steel.

[0029] Ideally, both the fixed section 4 and the extended section 5 are square frame structures, and the square frames are equipped with transverse reinforcing bars 6 to increase the overall rigidity and stability of the structure and prevent deformation or damage under stress.

[0030] In some embodiments, the walking mechanism includes rollers 7 and a drive motor 8. The rollers 7 are mounted on the bottom of the top frame 3 via support connecting plates 9, and the output shaft of the drive motor 8 is connected to the roller shaft of the rollers 7. The two ends of the roller shafts of the rollers 7 are rotatably mounted in the support connecting plates 9 on both sides, and the top of the support connecting plates 9 is fixed to the top frame 3. The drive motor 8 drives the roller shafts to rotate, thereby causing the rollers 7 to roll, thus realizing the walking mechanism's movement.

[0031] Preferably, the roller 7 is an H-shaped roller, and the drive motor 8 is a three-phase asynchronous motor. The groove width of the H-shaped roller is adapted to the thickness of the tank wall plate 17, ensuring that the roller 7 can fit tightly against the top of the tank wall plate 17, improving the stability and reliability of the traveling mechanism. The drive motor 8 is a three-phase asynchronous motor, which allows for precise control of the traveling speed and direction of the traveling mechanism. It is also equipped with a wireless remote control, allowing operators to remotely control the roller 7 to move forward and backward, improving operational flexibility and convenience.

[0032] Furthermore, a first guide wheel 10 is provided on the bottom side of the fixed section 4 facing the tank wall panel 17, and a second guide wheel 11 is provided on the bottom side of the inner frame 2 facing the tank wall panel 17. The first guide wheel 10 and the second guide wheel 11 are arranged opposite each other, and the distance between them is adapted to the thickness of the tank wall panel 17. During the travel of the walking mechanism along the top of the tank wall panel 17, the first guide wheel 10 and the second guide wheel 11 are in close contact with the outer wall and inner wall of the tank wall panel 17, respectively, to prevent the trolley from deviating.

[0033] Furthermore, a third guide wheel 12 is provided on the bottom side of the lowest extension section 5 facing the tank wall 17, which further enhances the stability and guidance of the trolley.

[0034] Preferably, the first guide wheel 10, the second guide wheel 11 and the third guide wheel 12 are all made of rubber, which has good elasticity and wear resistance, can reduce friction and wear between them and the tank wall plate 17, and provide a certain buffering effect. The rubber wheels are fixed to the corresponding frame by support rods, ensuring the stability and reliability of the guide wheels.

[0035] Furthermore, a top railing 13 is provided around the top frame 3 to enhance the overall stability of the top frame 3 and ensure operational safety.

[0036] In this embodiment, a lifting plate 14 is fixed on the top frame 3, and the lifting plate 14 is provided with lifting holes 15. The lifting plate 14 and lifting holes 15 facilitate use with a crane, allowing the crane to lift the wall-mounted trolley, whose length corresponds to the tank wall height, into position, thus improving operational efficiency. Ideally, two lifting plates 14 are provided on the top frame 3, and the two lifting plates 14 are respectively located above the main frame 1 and the inner hanging frame 2.

[0037] In one embodiment, the overall dimensions of the wall-mounted trolley are 1.0*2.05*21.55m. The main frame 1 and the inner hanging frame 2 are made of 75*75*50 angle steel, and the transverse reinforcing bar 6 is made of 50*50*5 angle steel. The top frame 3 is made of 10# channel steel, the size of the lifting plate 14 is 100*100*10mm, and the diameter of the lifting hole 15 is 40mm. The top railing 13 is made of 50*50*5 angle steel. The rollers 7 are 200H type rollers, the support connecting plate 9 is made of 10mm thick steel plate, the first guide wheel 10, the second guide wheel 11 and the third guide wheel 12 are 120 type rubber wheels, and the drive motor 8 is a three-phase asynchronous motor with remote control function and a power of 2.2kW. It is equipped with an SM-A600 wireless remote controller for remote control.

[0038] During the construction of the external floating roof tank, a 50T crawler crane is used to place a wall-mounted trolley of a length corresponding to the height of the tank wall on the top of the tank wall panel 17. The operators control the rollers 7 to move on the top of the tank wall panel 17 via a wireless remote control driven by the drive motor 8. The operation can be carried out inside and outside the tank by relying on the wall-mounted trolley, which improves the safety of the operation and speeds up the construction progress.

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wall-hung trolley comprising a top frame, characterised in that: The bottom of the top frame is fixed with a main frame, an inner hanging frame and a walking mechanism which can walk along the top of the tank wall plate, and the walking mechanism is located between the main frame and the inner hanging frame; the main frame comprises a fixed section and a plurality of lengthening sections, the upper end of the fixed section is connected with the top frame, and the lower end of the fixed section is sequentially spliced with a plurality of lengthening sections.

2. The wall-mounted trolley of claim 1, wherein: The lower end of the fixed section and the uppermost lengthening section and the adjacent lengthening sections are detachably connected by connecting pieces.

3. The wall-mounted trolley of claim 2, wherein: The lower end of the fixed section and the two ends of the lengthening section are provided with a plurality of first bolt holes, the two ends of the connecting piece are provided with a plurality of second bolt holes, and the second bolt holes of the two ends of the connecting piece are respectively connected with the first bolt holes on the corresponding fixed section and / or lengthening section by bolts.

4. The wall-mounted trolley of claim 1, wherein: The walking mechanism comprises a roller and a driving motor, the roller is installed on the bottom of the top frame through a support connecting plate, and the output shaft of the driving motor is connected with the roller shaft.

5. The wall-hung scooter according to claim 4, characterized in that: The roller is an H-shaped roller, and the driving motor is a three-phase asynchronous motor.

6. The wall-mounted trolley of claim 1, wherein: The bottom of the fixed section facing the side of the tank wall plate is provided with a first guide wheel, the bottom of the inner hanging frame facing the side of the tank wall plate is provided with a second guide wheel, the first guide wheel and the second guide wheel are oppositely arranged, and the distance between the two is adapted to the thickness of the tank wall plate.

7. The wall-mounted trolley of claim 6, wherein: The bottom of the lowermost lengthening section facing the side of the tank wall plate is provided with a third guide wheel.

8. The wall-mounted trolley of claim 7, wherein: The first guide wheel, the second guide wheel and the third guide wheel are all rubber wheels, and the rubber wheels are fixed on the corresponding frames by support rods.

9. The wall-mounted trolley of claim 1, wherein: The top frame is provided with a top rail around.

10. The wall-mounted trolley of claim 1, wherein: A hoisting plate is fixed on the top frame, and a hoisting hole is arranged on the hoisting plate.