Inspection device for butt joint angle of sealing strip
By setting up a bracket and inspection fixture, the problem of inconsistent sealing strip inspection in the prior art is solved, thus achieving uniformity and protection of the sealing strip inspection.
Patent Information
- Application Number
- CN202423096088.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the prior art, the inspection results of sealing strips are inconsistent due to the different ways operators hold them, the different bending angles and the different force applied, which may lead to defective products being released or the sealing strips being damaged.
Design a device for inspecting the joint angle of sealing strips, including a bracket and an inspection fixture. The fixture has a symmetrical structure with a flat part and a rounded part. The operator holds both sides of the sealing strip and bends it downwards so that the joint angle is located in the rounded part. This standardizes the inspection method and avoids defective products or damage caused by inconsistent angles.
By standardizing the bending angle of the sealing strip, the risk of defective products leaking out is reduced, the sealing strip is prevented from being damaged due to excessive angle, and the uniformity and accuracy of inspection are improved.
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Figure CN223769963U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mechanical tooling technology, specifically to an inspection device for the butt joint angle of sealing strips. Background Technology
[0002] Cars are a common means of transportation and have entered ordinary people's households.
[0003] Automobiles are equipped with various rubber sealing strips (rubber seals) to provide cushioning for components or to seal the vehicle. Sealing strips in areas such as car doors, door openings, and the trunk require bending at corners during installation. Therefore, the rubber sealing strips must be inspected before installation to check for cracks or splits after bending. This inspection involves the operator manually bending the sealing strip and then visually observing the mating corners.
[0004] The inventors of this application have discovered that, currently, during inspection, the results vary depending on the operator's hand grip, bending angle, and bending force. If the bending angle is too small, defective products may go undetected during inspection and be released; if the bending angle is too large, it may result in batch defects in the sealing strips. Utility Model Content
[0005] The purpose of this invention is to provide an inspection device for the joint angle of sealing strips, so as to solve the problems in the background art mentioned above.
[0006] This utility model provides an inspection device for the butt joint angle of a sealing strip, comprising: a bracket and an inspection fixture;
[0007] The support is set on the workbench;
[0008] The inspection fixture is mounted on the bracket;
[0009] The inspection fixture has a symmetrical structure, including a flat part and an arc part;
[0010] The two flat portions are located on both sides of the arc portion. The flat portions are inclined and form a figure-eight shape. They are connected through the arc portion. The inspection fixture is used to abut against the sealing strip and to make the butt joint angle of the sealing strip abut against the arc portion.
[0011] Based on the above solution, the inspection device for the butt joint angle of sealing strips of this utility model, by setting up a bracket and an inspection fixture, includes a flat part and an arc part. The flat part is located on both sides of the arc part and is inclined. The two flat parts form a figure-eight shape and are connected by the arc part. In use, the operator holds both sides of the butt joint angle of the sealing strip with both hands, places the sealing strip on the inspection fixture, and bends the sealing strip downwards so that it fits against the top surface of the inspection fixture, with the butt joint angle of the sealing strip located at the arc part of the inspection fixture. The operator visually observes the butt joint angle of the sealing strip to check for cracks or defects. The structure is simple, and the sealing strip is bent at the same angle during inspection, standardizing the inspection method, reducing the risk of defective products leaving the product, and preventing damage to the sealing strip due to excessive bending angle.
[0012] In one feasible embodiment, the bracket includes: a base, a support column, and a fixing seat;
[0013] The base is set on the workbench, the support column is set on the base, and the fixing seat is set on the top of the support column;
[0014] The inspection fixture is mounted on the fixed base.
[0015] In one feasible solution, the support column is connected to the base and the fixed seat by welding.
[0016] In one feasible solution, the fixing seat is provided with a U-shaped groove, and the inspection fixture is embedded in the U-shaped groove.
[0017] In one feasible solution, the inspection fixture is made of nylon.
[0018] In one feasible embodiment, the top surface of the inspection fixture protrudes beyond the top surface of the mounting base.
[0019] In one feasible solution, the fixing base is provided with a connecting through hole;
[0020] The inspection fixture is provided with a first threaded hole, so that the inspection fixture is fixed on the fixed base by connecting bolts.
[0021] In one feasible solution, the base is provided with a mounting through hole, so that the base can be fixed to the threaded hole of the worktable by fixing screws.
[0022] In one feasible solution, the included angle between the two planar portions is 150°, and the radius of the arc portion is 30mm. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of an inspection device for the butt joint angle of a sealing strip in an embodiment of this utility model;
[0025] Figure 2 This is a schematic diagram of the inspection fixture in an embodiment of the present utility model;
[0026] Figure 3 This is a schematic diagram showing the usage state of the inspection device in an embodiment of this utility model.
[0027] Numbering on the map:
[0028] 1. Bracket; 11. Base; 12. Support column; 13. Fixture; 2. Inspection fixture; 201. First threaded hole; 21. Flat part; 22. Arc part; 3. Worktable; 41. Connecting bolt; 42. Fixing screw; 100. Sealing strip. Detailed Implementation
[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described again in some embodiments.
[0033] As described in the background section of this application, the sealing strips for automobile doors, door openings, and trunks need to be bent at corners during installation. Therefore, the rubber sealing strips must be inspected before installation to check for cracks or splits after bending. The inspection is performed by the operator manually bending the sealing strip and then visually observing the mating corners.
[0034] The inventors of this application have discovered that, currently, during inspection, the results vary depending on the operator's hand grip, bending angle, and bending force. If the bending angle is too small, defective products may go undetected during inspection and be released; if the bending angle is too large, it may result in batch defects in the sealing strips.
[0035] To address the aforementioned problems, the inventors of this application have proposed a technical solution, the specific embodiments of which are as follows:
[0036] Figure 1 This is a schematic diagram of the inspection device for the butt joint angle of the sealing strip in an embodiment of this utility model. Figure 2 This is a schematic diagram of the inspection fixture in an embodiment of the present utility model. Figure 3 This is a schematic diagram showing the usage state of the inspection device in an embodiment of this utility model.
[0037] like Figure 1 and Figure 2 As shown, the inspection device for the butt joint corner of the sealing strip in this embodiment includes: a bracket 1 and an inspection fixture 2.
[0038] The bracket 1 is fixedly mounted on the workbench 3.
[0039] The inspection fixture 2 is mounted on the support 1 and is located at the top of the support 1.
[0040] The inspection fixture 2 is roughly fan-shaped and has a symmetrical structure. The inspection fixture 2 includes a flat part 21 and an arc-shaped part 22.
[0041] The two flat portions 21 of the inspection fixture 2 are located on the left and right sides of the arc portion 22, respectively. The flat portions 21 of the inspection fixture 2 are inclined upwards, and the two flat portions 21 form a figure-eight shape. The arc portion 22 is convex, and the two flat portions 21 are smoothly connected through the middle arc portion 22.
[0042] like Figure 3 As shown, in this embodiment of the inspection device, during use, the operator holds the sealing strip approximately 100mm from both sides of the butt joint angle. The sealing strip 100 is placed on the top surface of the inspection fixture, and the sealing strip is bent downwards so that it fits against the flat and arc-shaped parts of the inspection fixture, with the butt joint angle of the sealing strip located at the arc-shaped part of the inspection fixture. The bending angle of the sealing strip is the included angle between the two flat parts of the inspection fixture. The hollow part, vent part, and base of the sealing strip are bent in various directions according to the cross-sectional angle of the sealing strip to confirm its integrity. After bending, the operator visually inspects the butt joint angle of the sealing strip to check for any cracked defects.
[0043] As can be seen from the above, the inspection device for the butt joint angle of the sealing strip in this embodiment, by setting up a bracket and an inspection fixture, includes a flat part and an arc part. The flat part is located on both sides of the arc part and is inclined. The two flat parts form a figure-eight shape and are connected by the arc part. In use, the operator holds both sides of the butt joint angle of the sealing strip with both hands, places the sealing strip on the inspection fixture, and bends the sealing strip downward so that it fits against the top surface of the inspection fixture, with the butt joint angle of the sealing strip located at the arc part of the inspection fixture. The operator visually observes the butt joint angle of the sealing strip to check for cracks or defects. The structure is simple, and the sealing strip is bent at the same angle during inspection, which standardizes the inspection method, reduces the risk of defective products flowing out, and prevents damage to the sealing strip due to excessive bending angle.
[0044] Optionally, in this embodiment, the bracket 1 for inspecting the joint corner of the sealing strip includes: a base 11, a support column 12, and a fixing seat 13.
[0045] The base 11 is set on the workbench 3, the bottom end of the support column 12 is set on the base 11, and the fixed seat 13 is set on the top end of the support column 12.
[0046] The inspection fixture 2 is mounted on the fixed seat 13 of the bracket 1.
[0047] Furthermore, in this embodiment, the inspection device for the joint corner of the sealing strip is such that the support column 12 is connected and fixed to the base 11 and the fixing seat 13 by welding.
[0048] Furthermore, in this embodiment, the inspection device for the joint corner of the sealing strip has a U-shaped fixing seat 13 with a U-shaped groove on its top surface, and the inspection fixture 2 is embedded in the U-shaped groove of the fixing seat 13.
[0049] Furthermore, in this embodiment, the inspection fixture 2 for the inspection device used for the butt joint of the sealing strip is made of nylon.
[0050] Nylon has advantages such as low coefficient of friction and good wear resistance. Inspection fixture 2 is made of nylon material, which can reduce wear on the sealing strip and will not damage the sealing strip.
[0051] Furthermore, in this embodiment, the inspection fixture 2 for inspecting the butt joint angle of the sealing strip has a height greater than the depth of the U-shaped groove of the fixing seat 13. The inspection fixture 2 is embedded in the U-shaped groove of the fixing seat, so that the top surface of the inspection fixture 2 protrudes from the top surface of the fixing seat 13. During inspection, the sealing strip will not come into contact with the fixing seat 13, preventing the fixing seat from damaging the sealing strip.
[0052] Furthermore, in this embodiment, the fixing base 13 of the inspection device for the joint corner of the sealing strip has two connecting through holes on the side wall of the U-shaped groove.
[0053] The side wall of the inspection fixture 2 is provided with two first threaded holes 201. The connecting bolt 41 passes through the connecting through hole of the fixed seat 13 and engages with the first threaded hole 201 of the inspection fixture 2, so that the inspection fixture is stably fixed on the fixed seat.
[0054] Furthermore, in this embodiment, the inspection device for the mating corner of the sealing strip has a mounting through hole on the base 11. The fixing screw 42 passes through the mounting through hole of the base 11 and engages with the threaded hole of the worktable 3, so that the base 11 is fixed on the worktable.
[0055] Furthermore, in this embodiment, the inspection fixture 2 for the sealing strip joint angle inspection device has a planar portion 21 that is inclined upwards, an included angle of 150° between the two planar portions 21, an arc radius of approximately 30mm for the arc portion 22 of the inspection fixture 2, and a thickness of approximately 35mm in the vertical direction.
[0056] In this utility model, unless otherwise explicitly specified and limited, the first feature being "on" or "below" the second feature can mean that the first feature and the second feature are in direct contact, or that the first feature and the second feature are in indirect contact through an intermediate medium.
[0057] Furthermore, "above," "on top of," and "above" the first feature in relation to the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "under," and "beneath" the first feature in relation to the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0058] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. An inspection device for sealing strip butt joints, characterized in that Comprise: A support and an inspection jig; The support is arranged on a workbench; The inspection jig is arranged on the support; The inspection jig is a symmetrical structure, comprising: a flat part and a circular arc part; Two flat parts are located on both sides of the circular arc part, the flat parts are arranged obliquely, two flat parts form a spade shape, and the inspection jig is used for resisting the sealing strip and making the butt joint angle of the sealing strip resist at the circular arc part.
2. The apparatus for inspecting a butt joint corner of a sealing strip according to claim 1, characterized by, The support comprises a base, a support column and a fixing seat; The base is arranged on the workbench, the support column is arranged on the base, and the fixing seat is arranged at the top end of the support column; The inspection jig is arranged on the fixing seat.
3. The apparatus for inspecting a butt corner of a sealing strip according to claim 2, wherein The support column and the base, and the support column and the fixing seat are connected by welding.
4. The apparatus for inspecting a butt corner of a sealing strip according to claim 2, wherein The fixing seat is provided with a U-shaped groove, and the inspection jig is embedded in the U-shaped groove.
5. The apparatus for inspecting a butt corner of a sealing strip according to claim 2, wherein The material of the inspection jig is nylon.
6. The apparatus for inspecting a butt corner of a sealing strip according to claim 5, wherein The top surface of the inspection jig protrudes from the top surface of the fixing seat.
7. The apparatus for inspecting a butt corner of a sealing strip according to claim 2, wherein The fixing seat is provided with a connecting through hole; The inspection jig is provided with a first threaded hole, so that the inspection jig is fixed on the fixing seat through a connecting bolt.
8. The apparatus for inspecting a butt corner of a sealing strip according to claim 2, wherein The base is provided with a mounting through hole, so that the base is fixed on the threaded hole of the workbench through a fixing screw.
9. The apparatus for inspecting a butt corner of a sealing strip according to any one of claims 1 to 8, characterized in that, The included angle of two flat parts is 150°, and the circular arc radius of the circular arc part is 30mm.