Auxiliary device for wiring of electric vehicle controller
By designing a wiring assembly that uses a cylinder to drive the movable cover and bottom cover to clamp the wiring harness, the problem of having to adjust multiple wiring harnesses one by one during the installation of the electric vehicle controller is solved, allowing multiple wiring harnesses to be in place simultaneously and improving wiring efficiency.
Patent Information
- Application Number
- CN202520217638.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-12
AI Technical Summary
When installing an electric vehicle controller, multiple wire harnesses need to be adjusted one by one after passing through the wire holes, resulting in low wiring efficiency.
Design a wiring assembly that includes a workbench, a baffle, a bottom cover, and a movable cover. Use a cylinder to drive the movable cover to clamp the wire harness with the bottom cover, and move the end of the wire harness to a designated position to achieve simultaneous positioning of multiple wire harnesses.
It improves the wiring efficiency of operators, enabling multiple wire harnesses to be moved into place at once, thus increasing the wiring speed.
Smart Images
Figure CN223771549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric vehicle controller technology, and in particular to an auxiliary device for wiring an electric vehicle controller. Background Technology
[0002] When installing an electric vehicle controller, multiple wire harnesses need to be threaded through the wire holes on the panel. After the wire harnesses pass through the wire holes, they need to be pulled for a certain length to facilitate the operator in connecting the ends of the wire harnesses to the controller's circuit board. Due to the large number of wire harnesses and the limited diameter of the wire holes, the operator needs to adjust the position of each wire harness one by one. It is not possible to pull multiple wire harnesses into place at the same time and adjust them one by one, which affects the wiring efficiency. Utility Model Content
[0003] The purpose of this application is to provide an auxiliary device for wiring an electric vehicle controller, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this application provides the following technical solution:
[0005] An auxiliary device for wiring an electric vehicle controller includes a workbench and a wiring assembly mounted on the workbench. The wiring assembly includes a first baffle, a second baffle, a bottom cover, and a movable cover. The first baffle and the second baffle are fixedly mounted on the workbench surface. Two fixing rods are fixedly mounted on the outer wall of the second baffle away from the first baffle. The bottom cover is slidably mounted on the two fixing rods. The movable cover is movably mounted above the bottom cover. The movable cover and the bottom cover, when combined, form a complete sleeve. Multiple mounting holes are provided on the edge of the workbench surface. The workbench is fixedly mounted on an external workstation. A slider is fixedly mounted on the bottom outer wall of the bottom cover. A groove is provided on the side wall of the slider, and the groove of the slider is embedded in the outer wall of the fixing rod.
[0006] Preferably, fixing blocks are fixedly installed on both outer walls of the bottom cover, and the fixing blocks have holes. A second cylinder is fixedly installed at the bottom of the workbench, and a sliding groove is formed on the workbench surface below the fixing rod. A first cylinder is embedded inside the sliding groove, and the output end of the second cylinder is fixedly connected to the outer wall of the first cylinder. Two sets of the sliding groove and the first cylinder are provided, with two first cylinders symmetrically installed on both sides of the bottom cover. The output end of the first cylinder passes through the round hole in the fixing block on the side of the bottom cover, and the end of the output end of the first cylinder is fixedly connected to the outer wall of the movable cover.
[0007] The beneficial effects of this utility model are: by providing a wiring assembly, the movable cover and the bottom cover clamp multiple wire harnesses and drive the ends of the wire harnesses to move to the designated position, so that multiple wire harnesses can be moved into place at one time, improving the wiring efficiency of the operator. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0009] Figure 2 This is a schematic diagram of the installation structure of the bottom cover and the movable cover of this utility model;
[0010] Figure 3 This is a schematic diagram of the overall (bottom view) structure of this utility model;
[0011] Figure 4 This is a schematic diagram of the working state of the wiring assembly in this utility model.
[0012] In the diagram: 1. Workbench; 2. Baffle 1; 3. Baffle 2; 4. Fixed rod; 5. Cylinder 1; 6. Slide groove; 7. Bottom cover; 8. Movable cover; 9. Slider; 10. Cylinder 2. Detailed Implementation
[0013] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.
[0014] like Figure 1-4 The diagram shows an auxiliary device for wiring an electric vehicle controller, comprising a workbench 1 and a wiring assembly mounted on the workbench 1. The wiring assembly includes a first baffle 2, a second baffle 3, a bottom cover 7, and a movable cover 8. The first baffle 2 and the second baffle 3 are fixedly mounted on the table surface of the workbench 1. Two fixing rods 4 are fixedly mounted on the outer wall of the second baffle 3 away from the first baffle 2. The bottom cover 7 is slidably mounted on the two fixing rods 4. The movable cover 8 is movably mounted above the bottom cover 7. The movable cover 8 and the bottom cover 7, when combined, form a complete sleeve. Multiple mounting holes are provided on the edge of the workbench 1, and the workbench 1 is fixedly mounted on an external workstation. A slider 9 is fixedly mounted on the bottom outer wall of the bottom cover 7. A groove is provided on the side wall of the slider 9, and the groove of the slider 9 is embedded in the outer wall of the fixing rods 4.
[0015] Fixing blocks are fixedly installed on both outer walls of the bottom cover 7, and holes are opened on the fixing blocks. A second cylinder 10 is fixedly installed on the bottom of the workbench 1. A sliding groove 6 is opened on the surface of the workbench 1, which is located below the fixing rod 4. A first cylinder 5 is embedded in the sliding groove 6, and the output end of the second cylinder 10 is fixedly connected to the outer wall of the first cylinder 5. There are two sets of sliding grooves 6 and two sets of first cylinders 5, which are symmetrically installed on both sides of the bottom cover 7. The output end of the first cylinder passes through the round hole of the fixing block on the side of the bottom cover 7, and the end of the output end of the first cylinder is fixedly connected to the outer wall of the side of the movable cover 8.
[0016] Example: The controller panel is inserted between baffle 2 and baffle 3 on the workbench 1. The operator passes multiple wire harnesses through the wire holes in the panel, with the ends of the wire harnesses placed above the bottom cover 7. After the wire harnesses are placed, cylinder 5 is activated, causing the movable cover 8 to move down. The movable cover 8 merges with the bottom cover 7, clamping the ends of the wire harnesses. Cylinder 10 is activated, pushing cylinder 5. Cylinder 5 slides inside the slide groove 6. The output end of cylinder 5 drives the bottom cover 7 and the movable cover 8 to slide. The bottom cover 7 drives the bottom slider 9 to slide on the fixed rod 4. The fixed rod 4 provides guidance for the bottom cover 7. The movable cover 8 clamps the multiple wire harnesses with the bottom cover 7 and moves the ends of the wire harnesses to the designated position. This allows multiple wire harnesses to be moved into place at once, improving the operator's wiring efficiency.
[0017] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.
[0018] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. An auxiliary device for electric vehicle controller wiring, comprising a workbench (1) and a wiring assembly installed on the workbench (1), characterized in that: The wiring assembly includes baffle one (2), baffle two (3), bottom cover (7) and movable cover (8), baffle one (2) and baffle two (3) are fixedly installed on the table top of workbench (1), two fixed rods (4) are fixedly installed on the outer wall of the side of baffle two (3) away from baffle one (2), the bottom cover (7) is slidably installed on the two fixed rods (4), the movable cover (8) is movably installed above the bottom cover (7), the movable cover (8) and the bottom cover (7) are combined to form a complete sleeve, a plurality of mounting holes are formed in the edge of the table top of the workbench (1), and the workbench (1) is fixedly installed on the external station.
2. The auxiliary device for electric vehicle controller wiring according to claim 1, characterized in that: The bottom outer wall of the bottom cover (7) is fixedly installed with a sliding block (9), the side wall of the sliding block (9) is provided with a notch, the notch of the sliding block (9) is embedded on the outer wall of the fixed rod (4), and the both sides of the outer wall of the bottom cover (7) are fixedly installed with fixed blocks, and holes are formed in the fixed blocks.
3. The auxiliary device for electric vehicle controller wiring according to claim 2, characterized in that: The bottom of the workbench (1) is fixedly installed with a cylinder two (10), the table top of the workbench (1) is provided with a sliding groove (6), the sliding groove (6) is arranged below the fixed rod (4), and the sliding groove (6) is embeddedly installed with a cylinder one (5), and the output end of the cylinder two (10) is fixedly connected with the outer wall of the cylinder one (5).
4. The auxiliary device for electric vehicle controller wiring according to claim 3, characterized in that: The sliding groove (6) and the cylinder one (5) are both provided in two groups, the two cylinder ones (5) are symmetrically installed on the both sides of the bottom cover (7), the output end of the cylinder one (5) penetrates through the circular hole of the side fixed block of the bottom cover (7), and the end portion of the output end of the cylinder one (5) is fixedly connected with the side outer wall of the movable cover (8).