Batching tank for producing fermented feed
By designing a motor-driven lifting system and a batching mechanism, the problem of low raw material feeding efficiency in fermented feed production was solved, realizing automated feeding and mixing, and improving production efficiency and product quality stability.
Patent Information
- Application Number
- CN202520171624.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-25
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-25
AI Technical Summary
In current fermented feed production, the efficiency of raw material feeding is low, manual operation is cumbersome, it is difficult to meet the needs of large-scale production, and the product quality is unstable.
A batching tank comprising a motor-driven lifting system and a batching mechanism was designed. The position and opening/closing of the hopper are controlled by a slide rail and a hydraulic cylinder. Combined with a screw rod and a stirring rod, automated feeding and mixing are achieved, improving feeding efficiency and accuracy.
It enables simultaneous feeding and efficient mixing of multiple raw materials, reduces manual operation, and improves production efficiency and product quality stability.
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Figure CN223774768U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of batching tank, specifically produces the batching tank for fermentation feed. BACKGROUND
[0002] With the development of science and technology, mixed stirring equipment as the key carrier to realize uniform mixing of materials, processing and handling is widely used in many industries. With the development of animal husbandry, the market demand for fermented feed continues to increase, and thus a batching tank for producing fermented feed is produced.
[0003] In the production of fermented feed, the batching tank faces some problems. The fermented feed is made by mixing a plurality of raw materials, including corn, wheat and other grains, protein raw materials such as soybean meal and fish meal, and various vitamins and mineral additives. The existing structure has fewer feeding ports, and if multiple raw materials are needed, the raw materials need to be put in one by one, thereby reducing the efficiency of batching production.
[0004] At present, the feeding is mainly relied on manual operation. Workers frequently carry raw material bags between the raw material storage area and the batching tank, which consumes a lot of physical strength and is easy to cause fatigue, which may cause operation errors. Moreover, the manual feeding is low in efficiency and difficult to meet the demand of large-scale production, and the feeding amount is difficult to keep consistent, which affects the stability of product quality. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a batching tank for producing fermented feed, which solves the problems in the background.
[0006] To achieve the above purpose, the utility model realizes the following technical scheme:
[0007] The batching tank for producing fermented feed comprises a bottom plate, an inner wall of the bottom plate is fixedly connected with a track fixing frame, an inner wall of the track fixing frame is fixedly connected with a sliding rail, an inner wall of the sliding rail is provided with a sliding groove, the sliding groove is slidably connected with a sliding block, a lower end of the sliding block is fixedly connected with a first motor fixing plate, an outer wall of the first motor fixing plate is fixedly connected with a first motor, an output end of the first motor penetrates through the first motor fixing plate and is fixedly connected with a winding roller, an outer wall of the winding roller is provided with a lifting cable, a lower end of the lifting cable is fixedly connected with a cable connecting buckle, the lower end of the cable connecting buckle is fixedly connected with a charging hopper, a lower end of the charging hopper is hingedly connected with a movable plate, a hydraulic cylinder is arranged between the side wall of the charging hopper and the side wall of the movable plate, and a batching mechanism is arranged below the charging hopper.
[0008] Preferably, the dosing mechanism comprises a second fixed column, a dosing mixing barrel, a discharge port, a stirring rod, a second motor fixing plate, a second motor, the second fixed column is fixedly connected to the upper surface of the bottom plate, the dosing mixing barrel is fixedly connected to the inner wall of the second fixed column, and the second motor fixing plate is fixedly connected to the inner wall of the second fixed column.
[0009] Preferably, the stirring rod is rotatably connected to the inner wall of the second motor fixing plate, the second motor is fixedly connected to the upper surface of the second motor fixing plate, and the output end of the second motor is fixedly connected to the upper end of the stirring rod.
[0010] Preferably, the dosing mechanism further comprises a first fixed column, a connecting disc, a raw material storage barrel, a third motor, a discharge pipe and a spiral rod, the first fixed column is fixedly connected to the upper surface of the bottom plate, the connecting disc is fixedly connected to the outer wall of the plurality of first fixed columns, and the raw material storage barrel is fixedly connected to the upper end of the first fixed column.
[0011] Preferably, the discharge pipe is fixedly connected to the lower end opening of the raw material storage barrel, the third motor is fixedly connected to one end of the discharge pipe, the output end of the third motor penetrates through the discharge pipe and is fixedly connected to the spiral rod, and the spiral rod is movably connected to the inner wall of the discharge pipe.
[0012] Preferably, the lower portion of the discharge port is connected with a conveying mechanism, the outer wall of the discharge port is provided with an observation window, the observation window is made of transparent material, and the main body portion of the discharge port is made of metal material.
[0013] Beneficial effects
[0014] The utility model provides a production fermentation feed uses dosing tank, has the following beneficial effects compared with prior art:
[0015] 1. The production fermentation feed uses dosing tank, through setting up dosing mechanism can control the amount of discharging through the cooperation of raw material storage barrel and third motor, discharge pipe, spiral rod, and the setting of multiple discharging structures can put multiple raw materials at the same time, thereby improving the dosing efficiency.
[0016] 2. The production fermentation feed uses dosing tank, through setting up first motor fixing plate, slide rail, first motor, winding roller, track fixing frame, lifting cable, cable connecting buckle, charging hopper, hydraulic cylinder, movable plate can control the lifting of charging hopper through first motor, control the position of charging hopper through slide rail, control the opening and closing of movable plate through hydraulic cylinder, thereby conveniently semi-automatically conveying materials to the inner wall of raw material storage barrel, which is convenient to use, simple in structure and suitable for annularly arranged raw material storage barrels. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1The utility model discloses a perspective view of the utility model;
[0018] Figure 2 The utility model discloses a perspective view of the utility model;
[0019] Figure 3 The utility model discloses a perspective view of the utility model;
[0020] Figure 4 The utility model discloses a perspective view of the utility model;
[0021] Figure 5 The utility model discloses a perspective view of the utility model;
[0022] In the drawing: 1, bottom plate;2, track fixed frame;3, slide rail;4, winding roller;5, first motor;6, lifting cable;7, cable connecting buckle;8, loading hopper;9, hydraulic cylinder;10, movable plate;11, batching mechanism;12, first motor fixed plate;1101, first fixed stand;1102, second fixed stand;1103, batching mixing barrel;1104, discharge port;1105, stirring rod;1106, second motor fixed plate;1107, second motor;1108, connecting disc;1109, raw material storage barrel;1110, third motor;1111, discharge pipe;1112, spiral rod. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0024] Please refer to Figures 1-5The utility model provides a technical scheme: production of ingredients tank for fermented feed, including bottom plate 1, the inner wall fixed connection of bottom plate 1 has track fixed frame 2, the inner wall fixed connection of track fixed frame 2 has slide rail 3, the inner wall of slide rail 3 is seted up with the sliding slot, the sliding block of sliding slot inner wall is connected with, the lower end fixed connection of sliding block has first motor fixed plate 12, the outer wall fixed connection of first motor fixed plate 12 has first motor 5, and the output of first motor 5 penetrates first motor fixed plate 12 and is fixedly connected with winding roller 4, and the outer wall of winding roller 4 is provided with lifting cable 6, and the lower end fixed connection of lifting cable 6 has cable connecting buckle 7, and the lower end fixed connection of cable connecting buckle 7 has loading hopper 8, and the lower end articulates with movable plate 10 of loading hopper 8, and the sidewall between loading hopper 8 and movable plate 10 is provided with hydraulic cylinder 9, and the below of loading hopper 8 is provided with ingredients mechanism 11, and ingredients mechanism 11 includes second fixed stand 1102, ingredients mixing barrel 1103, discharge gate 1104, stirring rod 1105, second motor fixed plate 1106, second motor 1107, and second fixed stand 1102 is fixedly connected on the upper surface of bottom plate 1, and ingredients mixing barrel 1103 is fixedly connected on the inner wall of second fixed stand 1102, and second motor fixed plate 1106 is fixedly connected on the inner wall of second fixed stand 1102.The stirring rod 1105 is rotationally connected to the inner wall of the second motor fixed plate 1106, the second motor 1107 is fixedly connected to the upper surface of the second motor fixed plate 1106, the output end of the second motor 1107 is fixedly connected to the upper end of the stirring rod 1105, the batching mechanism 11 further comprises a first fixed stand 1101, a connecting disc 1108, a raw material storage barrel 1109, a third motor 1110, a discharge pipe 1111 and a screw rod 1112, the first fixed stand 1101 is fixedly connected to the upper surface of the bottom plate 1, the connecting disc 1108 is fixedly connected to the outer wall of the plurality of first fixed stands 1101, the raw material storage barrel 1109 is fixedly connected to the upper end of the first fixed stand 1101, the discharge pipe 1111 is fixedly connected to the lower end opening of the raw material storage barrel 1109, the third motor 1110 is fixedly connected to one end of the discharge pipe 1111, the output end of the third motor 1110 penetrates through the discharge pipe 1111 and is fixedly connected to the screw rod 1112, the screw rod 1112 is movably connected to the inner wall of the discharge pipe 1111, the lower end of the discharge port 1104 is connected with a conveying mechanism, an observation window is formed in the outer wall of the discharge port 1104, the observation window is made of transparent material, the main body of the discharge port 1104 is made of metal material, the number of the batching and mixing barrels 1103 is two, a pressure sensor is arranged at the connection position between one of the batching and mixing barrels 1103 and the raw material storage barrel 1109, so that the discharging amount can be determined according to the storage amount in the raw material storage barrel 1109, and the batching accuracy is improved, the observation window of the discharge port 1104 is made of glass material, the main body of the discharge port 1104 is made of stainless steel material, a gate valve is arranged at the lower end of the discharge port 1104, the structure and working principle of the conveying mechanism at the lower end of the discharge port 1104 are the same as those of the discharge pipe 1111, the screw rod 1112 and the third motor 1110, the outer wall of the first motor fixed plate 12 is connected with an auxiliary chain, the auxiliary chain can be used to manually move the first motor fixed plate 12 and the sliding block in the inner wall of the sliding rail 3, the outer wall of the hydraulic cylinder 9 is provided with a hydraulic pump, a hydraulic motor, an oil tank, an oil pipe, a direction control valve, a main body composed of a piston rod and a cylinder barrel and a connecting seat, one end of the connecting seat is fixedly connected with the outer wall of the charging hopper 8, the other end of the connecting seat is fixedly connected with the outer wall of the movable plate 10, the hydraulic motor is started to drive the hydraulic pump to suck oil from the oil tank and pressurize, the oil enters the cylinder barrel through the oil pipe and the direction control valve, the piston rod moves in the cylinder barrel, the piston rod is extended or retracted, after the action is completed, the direction control valve is switched to return the oil to the oil tank, the other cavity is filled with oil, and the reverse action or stop is realized, and the opening and closing of the movable plate 10 and the charging hopper 8 can be realized through the circulation.
[0025] Working principle: when in use, a plurality of materials are disassembled and loaded into the inner wall of the loading hopper 8, then the winding roller 4 is driven to rotate by the first motor 5, and then the cable connecting buckle 7, the loading hopper 8, the movable plate 10 and the materials are lifted by the lifting cable 6, the bottom end of the loading hopper 8 is lifted to be higher than the upper end of the raw material storage barrel 1109 and stopped, the loading hopper 8 is moved to above one of the raw material storage barrels 1109 by manually moving the first motor fixing plate 12 and the sliding block in the inner wall of the sliding rail 3, then the movable plate 10 is driven to rotate by the hydraulic cylinder 9, and then one kind of material is unloaded into the inner wall of one of the raw material storage barrels 1109, and the above steps are repeated, so that a plurality of materials can be respectively placed in the inner walls of different raw material storage barrels 1109, and then the mixing is facilitated; when mixing, the inner wall of the material box dosing mixing barrel 1103 is moved by driving the screw rod 1112 to rotate by controlling different third motors 1110, and then the plurality of materials are stirred by driving the stirring rod 1105 to rotate by the second motor 1107, so that the mixing and fusion of the materials are facilitated, and then the subsequent fermentation is facilitated.
[0026] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A batching tank for producing fermented feed, comprising a bottom plate (1), characterized in that: The inner wall of the base plate (1) is fixedly connected to a track fixing frame (2), and the inner wall of the track fixing frame (2) is fixedly connected to a slide rail (3). The inner wall of the slide rail (3) is provided with a slide groove, and a slider is slidably connected to the inner wall of the slide groove. The lower end of the slider is fixedly connected to a first motor fixing plate (12), and the outer wall of the first motor fixing plate (12) is fixedly connected to a first motor (5). The output end of the first motor (5) passes through the first motor fixing plate (12) and is fixedly connected to it. A take-up roller (4) is connected to the outer wall of the take-up roller (4), and a lifting cable (6) is provided on the outer wall of the take-up roller (4). A cable connector (7) is fixedly connected to the lower end of the lifting cable (6), and a feeding hopper (8) is fixedly connected to the lower end of the cable connector (7). A movable plate (10) is hinged to the lower end of the feeding hopper (8). A hydraulic cylinder (9) is provided between the side wall of the feeding hopper (8) and the side wall of the movable plate (10). A feeding mechanism (11) is provided below the feeding hopper (8).
2. The batching tank for producing fermented feed according to claim 1, characterized in that: The batching mechanism (11) includes a second fixed column (1102), a batching mixing tank (1103), a discharge port (1104), a stirring rod (1105), a second motor fixing plate (1106), and a second motor (1107). The second fixed column (1102) is fixedly connected to the upper surface of the base plate (1). The batching mixing tank (1103) is fixedly connected to the inner wall of the second fixed column (1102). The second motor fixing plate (1106) is fixedly connected to the inner wall of the second fixed column (1102).
3. The batching tank for producing fermented feed according to claim 2, characterized in that: The stirring rod (1105) is rotatably connected to the inner wall of the second motor fixing plate (1106), the second motor (1107) is fixedly connected to the upper surface of the second motor fixing plate (1106), and the output end of the second motor (1107) is fixedly connected to the upper end of the stirring rod (1105).
4. The batching tank for producing fermented feed according to claim 1, characterized in that: The batching mechanism (11) further includes a first fixed column (1101), a connecting plate (1108), a raw material storage tank (1109), a third motor (1110), a discharge pipe (1111), and a screw rod (1112). The first fixed column (1101) is fixedly connected to the upper surface of the base plate (1). The connecting plate (1108) is fixedly connected to the outer wall of the plurality of first fixed columns (1101). The raw material storage tank (1109) is fixedly connected to the upper end of the first fixed column (1101).
5. The batching tank for producing fermented feed according to claim 4, characterized in that: The discharge pipe (1111) is fixedly connected to the lower opening of the raw material storage tank (1109). The third motor (1110) is fixedly connected to one end of the discharge pipe (1111). The output end of the third motor (1110) passes through the discharge pipe (1111) and is fixedly connected to the screw rod (1112). The screw rod (1112) is movably connected to the inner wall of the discharge pipe (1111).
6. The batching tank for producing fermented feed according to claim 2, characterized in that: A transport mechanism is connected below the discharge port (1104). An observation window is provided on the outer wall of the discharge port (1104). The observation window is made of transparent material. The main body of the discharge port (1104) is made of metal material.