Surface defect detection device for aluminum alloy processing
By setting up a fixed frame and baffle to intercept impurities in the surface defect detection device for aluminum alloy processing, and combining sliding and reciprocating components for cleaning and collection, the problem of impurity adsorption affecting the accuracy of detection is solved, and the stable placement of aluminum materials and the accuracy of detection are achieved.
Patent Information
- Application Number
- CN202520101749.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In existing aluminum surface defect detection devices, when cleaning impurities from the top of the aluminum material, the removed debris falls onto the conveyor belt and is adsorbed, causing the aluminum material to be unstable and affecting the accuracy of the detection.
A surface defect detection device for aluminum alloy processing was designed, comprising a fixed frame, a baffle, a sliding component, a reciprocating component, and a collection component. The baffle intercepts impurities, and the sliding scraper cleans and collects them into a collection box, ensuring that impurities do not fall onto the conveyor belt.
It effectively prevents impurities from adsorbing onto the conveyor belt, ensures the stability of aluminum materials, and improves the accuracy of surface defect detection.
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Figure CN223775482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surface defect detection technology, specifically to a surface defect detection device for aluminum alloy processing. Background Technology
[0002] An aluminum surface defect detection device is a specialized device for inspecting the surface of aluminum materials. With the development of society, aluminum surface defect detection devices are used when aluminum materials need to be inspected for defects.
[0003] For example, application number CN202420346620.X relates to the field of aluminum material testing technology, specifically a device for detecting surface defects in aluminum materials. The device includes a processing machine, a conveyor belt, and a centering device. The conveyor belt is rotatably connected to the surface of the processing machine. The centering device is disposed on the surface of the processing machine and includes a support ring fixedly connected to the surface of the processing machine. The support ring is located below the conveyor belt, and a pusher bar is slidably connected to the surface of the support ring. The pusher bar is located below the conveyor belt, and a push plate is fixedly connected to one end of the pusher bar. This invention, by setting the centering device, effectively assists the aluminum material surface defect detection device in detecting aluminum materials. When the aluminum material surface defect detection device is used, the cylinder is activated, preventing misaligned materials from being missed in detection. This improves the practicality, auxiliary function, and centering accuracy of the aluminum material surface defect detection device.
[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problem of workers placing aluminum materials at an angle, causing the detection end of the aluminum surface defect detection device to be unable to detect the excess portion of the aluminum material, during the application of the device, the cleaning device removes impurities from the top of the aluminum material, and the removed debris falls onto the conveyor belt and is adsorbed. This causes the aluminum material to be placed unstable on the conveyor belt, thus affecting the accuracy of surface defect detection. Utility Model Content
[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a surface defect detection device for aluminum alloy processing, which has the advantages of impurity cleaning and collection. This solves the problem that when the cleaning device removes impurities from the top of the aluminum material, the removed debris falls onto the conveyor belt and is adsorbed, which causes the aluminum material to be unstable on the conveyor belt, thus affecting the accuracy of surface defect detection.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface defect detection device for aluminum alloy processing, comprising a mounting frame, a detection device, a conveyor belt, a centering device, and a cleaning device. The conveyor belt is fixedly connected to the inner side of the mounting frame, the detection device is fixedly connected to the top of the mounting frame, the centering device is fixedly connected to the left side of the top of the mounting frame, the cleaning device is fixedly connected to the left side of the top of the mounting frame, a fixed frame is fixedly connected to the right side of the top of the mounting frame, a baffle is fixedly connected to the left side of the fixed frame, a sliding component is provided on the top of the fixed frame, and a reciprocating component is provided on the front side of the fixed frame.
[0007] In a preferred embodiment of this utility model, the sliding assembly includes a first slide groove, a first slider, and a scraper. The first slide groove is formed on the top of the fixed frame, the first slider is slidably connected inside the first slide groove, the scraper is fixedly connected to the left side of the first slider, the right side of the scraper is movably connected to the left side of the baffle, and collection components are provided on both sides of the top right side of the mounting frame.
[0008] As a preferred embodiment of the present invention, the collecting component includes a groove and a collecting box. The groove is formed on both sides of the top right side of the mounting frame, and the collecting box is movably connected inside the groove.
[0009] In a preferred embodiment of this invention, the reciprocating assembly includes a reciprocating lead screw and a motor. The motor is fixedly connected to the front of the mounting frame, the reciprocating lead screw is fixedly connected to the output end of the motor, and the reciprocating lead screw is movably connected to the first slider.
[0010] As a preferred embodiment of this invention, a rolling bearing is fixedly connected to the front side inside the first groove, and the rear end of the reciprocating screw is movably connected to the inner wall of the rolling bearing.
[0011] As a preferred embodiment of this utility model, a second sliding groove is provided on both sides of the groove, a second slider is fixedly connected to both sides of the collection box, the second slider is slidably connected to the second sliding groove, and a handle is fixedly connected to the outer side of the collection box.
[0012] As a preferred embodiment of this invention, limiting plates are provided on both sides of the top of the mounting frame, and the bottom of the limiting plates is fixedly connected to the right side of the top of the mounting frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model, by setting up a fixed frame and a baffle, intercepts the impurities on the left side of the fixed frame when the cleaning device removes impurities from the top of the aluminum material and they fall onto the conveyor belt. This prevents the impurities from adhering to the conveyor belt and affecting the stability of the new aluminum material during placement. It solves the problem that when the cleaning device removes impurities from the top of the aluminum material, the removed debris falls onto the conveyor belt and is adsorbed, which causes the aluminum material to be placed unstable on the conveyor belt and thus affects the accuracy of surface defect detection. This invention has the advantage of impurity cleaning and collection.
[0015] 2. This utility model, by setting a sliding component, allows the first slider to move inside the first chute when the baffle intercepts impurities at the top of the conveyor belt. This causes the first slider to move the scraper in contact with the baffle, thereby cleaning the impurities intercepted by the baffle. Furthermore, by setting a collection component, the impurities intercepted by the baffle are collected by collection boxes inside the two grooves at the top of the mounting frame when the scraper cleans them, preventing the cleaned impurities from falling into the conveyor belt and affecting its normal operation.
[0016] 3. This utility model, by setting up a reciprocating assembly, starts the motor, causing the motor to drive the reciprocating lead screw to rotate. Then, the reciprocating lead screw drives the first slider to move back and forth through the threaded connection. This allows the reciprocating lead screw to drive the scraper through the first slider to reciprocate and clean the impurities intercepted by the baffle. Furthermore, by setting up a rolling bearing, the rolling bearing is fixed inside the first slide groove, and then the reciprocating lead screw rotates inside the rolling bearing, thereby making the rotation of the reciprocating lead screw more stable and smooth. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional exploded view of the collecting component of this utility model;
[0019] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0020] In the diagram: 1. Mounting frame; 2. Detection device; 3. Conveyor belt; 4. Centering device; 5. Cleaning device; 6. Fixing frame; 7. Baffle; 8. Sliding assembly; 81. First slide groove; 82. First slider; 83. Scraper; 84. Collection assembly; 841. Groove; 842. Collection box; 9. Reciprocating assembly; 91. Reciprocating lead screw; 92. Motor; 10. Rolling bearing; 11. Second slide groove; 12. Second slider; 13. Handle; 14. Limiting plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 3 As shown, the present invention provides a surface defect detection device for aluminum alloy processing, including a mounting frame 1, a detection device 2, a conveyor belt 3, a centering device 4, and a cleaning device 5. The conveyor belt 3 is fixedly connected to the inner side of the mounting frame 1, the detection device 2 is fixedly connected to the top of the mounting frame 1, the centering device 4 is fixedly connected to the left side of the top of the mounting frame 1, the cleaning device 5 is fixedly connected to the left side of the top of the mounting frame 1, a fixing frame 6 is fixedly connected to the right side of the top of the mounting frame 1, a baffle 7 is fixedly connected to the left side of the fixing frame 6, a sliding component 8 is provided on the top of the fixing frame 6, and a reciprocating component 9 is provided on the front of the fixing frame 6.
[0023] refer to Figure 1 The sliding component 8 includes a first slide groove 81, a first slider 82, and a scraper 83. The first slide groove 81 is opened on the top of the fixed frame 6. The first slider 82 is slidably connected inside the first slide groove 81. The scraper 83 is fixedly connected to the left side of the first slider 82. The right side of the scraper 83 is movably connected to the left side of the baffle 7. Collection components 84 are provided on both sides of the top right side of the mounting frame 1.
[0024] As a technical optimization of this utility model, by setting a sliding component 8, when the baffle 7 intercepts impurities at the top of the conveyor belt 3, the first slider 82 is moved inside the first chute 81, and then the first slider 82 drives the scraper 83 to move in contact with the baffle 7, so that the scraper 83 cleans the impurities intercepted by the baffle 7.
[0025] refer to Figure 3 The collection component 84 includes a groove 841 and a collection box 842. The groove 841 is formed on both sides of the top right side of the mounting bracket 1, and the collection box 842 is movably connected inside the groove 841.
[0026] As a technical optimization of this utility model, by setting up a collection component 84, when the scraper 83 cleans the impurities intercepted by the baffle 7, the impurities are collected by the collection box 842 inside the two grooves 841 at the top of the mounting frame 1, preventing the cleaned impurities from falling into the conveyor belt 3 and affecting its normal operation.
[0027] refer to Figure 1The reciprocating assembly 9 includes a reciprocating lead screw 91 and a motor 92. The motor 92 is fixedly connected to the front of the fixed frame 6, and the reciprocating lead screw 91 is fixedly connected to the output end of the motor 92. The reciprocating lead screw 91 is movably connected to the first slider 82.
[0028] As a technical optimization of this utility model, by setting up a reciprocating component 9, starting the motor 92, the motor 92 drives the reciprocating screw 91 to rotate, and then the reciprocating screw 91 drives the first slider 82 to move back and forth through the threaded connection, so that the reciprocating screw 91 drives the scraper 83 through the first slider 82 to reciprocate and clean the impurities intercepted by the baffle 7.
[0029] refer to Figure 1 A rolling bearing 10 is fixedly connected to the front side inside the first slide groove 81, and the rear end of the reciprocating screw 91 is movably connected to the inner wall of the rolling bearing 10.
[0030] As a technical optimization of this utility model, by setting a rolling bearing 10, the rolling bearing 10 is fixed inside the first slide groove 81, and then the reciprocating screw 91 rotates inside the rolling bearing 10, thereby making the rotation of the reciprocating screw 91 more stable and smooth.
[0031] refer to Figure 3 The groove 841 has a second sliding groove 11 on both sides, and the collection box 842 has a second slider 12 fixedly connected to both sides. The second slider 12 is slidably connected to the second sliding groove 11, and the collection box 842 has a handle 13 fixedly connected to the outside.
[0032] As a technical optimization of this utility model, by setting a second slide groove 11, a second slider 12 and a handle 13, when it is necessary to clean the collection box 842, by gripping the handle 13, the collection box 842 is moved by the handle 13, and then the collection box 842 drives the second slider 12 to move inside the second slide groove 11, thereby pulling the collection box 842 out from the groove 841 to clean impurities. At the same time, the second slider 12 and the second slide groove 11 work together to prevent the collection box 842 from tilting inside the groove 841.
[0033] refer to Figure 1 Limiting plates 14 are provided on both sides of the top of the mounting bracket 1, and the bottom of the limiting plates 14 is fixedly connected to the right side of the top of the mounting bracket 1.
[0034] As a technical optimization of this utility model, by setting a limiting plate 14, the limiting plate 14 prevents impurities falling from the surface of the conveyor belt 3 from falling into the interior of the conveyor belt 3 during the transmission process, thereby preventing impurities from affecting the normal operation of the conveyor belt 3.
[0035] The working principle and usage process of this utility model are as follows: During use, the baffle 7 on the left side of the fixed frame 6 intercepts the impurities on the top of the aluminum material that fall onto the conveyor belt 3 through the cleaning device 5. Then, the motor 92 is started, which drives the reciprocating screw 91 to rotate. The reciprocating screw 91 then drives the first slider 82 to move back and forth through the threaded connection. At the same time, the first slider 82 drives the scraper 83 to move back and forth in contact with the baffle 7, so that the scraper 83 cleans the impurities intercepted by the baffle 7. Then, the impurities are collected by the collection box 842 inside the two grooves 841 at the top of the mounting frame 1, preventing the cleaned impurities from falling into the conveyor belt 3 and affecting its normal operation. Thus, it has the advantage of cleaning and collecting impurities.
[0036] In summary, this surface defect detection device for aluminum alloy processing, through the setting of a fixing frame 6 and a baffle 7, when the cleaning device 5 removes impurities from the top of the aluminum material and they fall onto the conveyor belt 3, the baffle 7 on the left side of the fixing frame 6 intercepts the impurities, preventing them from adhering to the conveyor belt 3 and affecting the stability of the new aluminum material during placement. This solves the problem that when the cleaning device removes impurities from the top of the aluminum material, the removed debris falls onto the conveyor belt and is adsorbed, which causes the aluminum material to be placed unstablely on the conveyor belt, thus affecting the accuracy of surface defect detection.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface defect detection device for aluminum alloy processing, comprising a mounting frame (1), a detection device (2), a conveyor belt (3), a centering device (4), and a cleaning device (5), characterized in that: The conveyor belt (3) is fixedly connected to the inside of the mounting frame (1), the detection device (2) is fixedly connected to the top of the mounting frame (1), the centering device (4) is fixedly connected to the left side of the top of the mounting frame (1), the cleaning device (5) is fixedly connected to the left side of the top of the mounting frame (1), a fixing frame (6) is fixedly connected to the right side of the top of the mounting frame (1), a baffle (7) is fixedly connected to the left side of the fixing frame (6), a sliding component (8) is provided on the top of the fixing frame (6), and a reciprocating component (9) is provided on the front of the fixing frame (6).
2. The surface defect detection device for aluminum alloy processing according to claim 1, characterized in that: The sliding assembly (8) includes a first slide groove (81), a first slider (82), and a scraper (83). The first slide groove (81) is opened on the top of the fixed frame (6). The first slider (82) is slidably connected inside the first slide groove (81). The scraper (83) is fixedly connected to the left side of the first slider (82). The right side of the scraper (83) is movably connected to the left side of the baffle (7). Collection assemblies (84) are provided on both sides of the top right side of the mounting frame (1).
3. The surface defect detection device for aluminum alloy processing according to claim 2, characterized in that: The collection component (84) includes a groove (841) and a collection box (842). The groove (841) is formed on both sides of the top right side of the mounting bracket (1), and the collection box (842) is movably connected inside the groove (841).
4. The surface defect detection device for aluminum alloy processing according to claim 2, characterized in that: The reciprocating assembly (9) includes a reciprocating lead screw (91) and a motor (92). The motor (92) is fixedly connected to the front of the fixing frame (6), and the reciprocating lead screw (91) is fixedly connected to the output end of the motor (92). The reciprocating lead screw (91) is movably connected to the first slider (82).
5. The surface defect detection device for aluminum alloy processing according to claim 4, characterized in that: A rolling bearing (10) is fixedly connected to the front side inside the first slide groove (81), and the rear end of the reciprocating screw (91) is movably connected to the inner wall of the rolling bearing (10).
6. The surface defect detection device for aluminum alloy processing according to claim 3, characterized in that: The groove (841) has a second sliding groove (11) on both sides, and the collection box (842) has a second slider (12) fixedly connected to both sides. The second slider (12) is slidably connected to the second sliding groove (11), and the collection box (842) has a handle (13) fixedly connected to the outside.
7. The surface defect detection device for aluminum alloy processing according to claim 1, characterized in that: Limiting plates (14) are provided on both sides of the top of the mounting frame (1), and the bottom of the limiting plates (14) is fixedly connected to the right side of the top of the mounting frame (1).
Citation Information
Patent Citations
Device for detecting surface defects of aluminum material
CN221899171U