Special auxiliary device for industrial cleaning

Abstract

The utility model discloses a special auxiliary device for industrial cleaning, which relates to the field of reaction kettle cleaning and comprises a base and a water delivery pipe, a cleaning component is arranged on the outer wall of the water delivery pipe and comprises a fixed seat mounted on the outer wall of the water delivery pipe, slots are arranged on two sides of the top of the fixed seat, and inserting plates are inserted into the slots. A cleaning brush is installed on one side of the inserting plate through a connecting rod, a clamping groove is formed in the other side of the inserting plate, and movable cavities are formed in the two sides of the interior of the fixing base. Through the arrangement of the cleaning assembly, when the water conveying pipe extends into the reaction kettle, the cleaning brush is in contact with the inner wall of the reaction kettle, and when the water conveying pipe rotates, the water conveying pipe drives the fixed seat to rotate and drives the connecting rod and the cleaning brush to rotate, so that the cleaning brush can be matched with cleaning water sprayed by the spray head to clean the inner wall of the reaction kettle; the cleaning efficiency of the inner wall of the reaction kettle is improved, and residues are prevented from being attached to the inner wall of the reaction kettle.

Description

Technical Field

[0001] This utility model relates to the field of reactor cleaning, specifically a special auxiliary device for industrial cleaning. Background Technology

[0002] Reactors play a vital role in industry, with major applications including chemical, pharmaceutical, food, agricultural, and fine chemical industries. In these fields, reactors are used to complete various chemical reactions, such as synthesis, catalysis, and material preparation. However, the complexity of the substances inside the reactor and the high-temperature, high-pressure operating environment can easily lead to equipment contamination and corrosion. Long-term accumulation of residues can affect the reaction process and even cause safety accidents. Regular cleaning ensures that the reactor's inner wall is clean and free of residue, thus guaranteeing product quality. Therefore, auxiliary devices are needed to facilitate the cleaning of the reactor's inner wall.

[0003] According to Chinese Patent No. CN217912023U, an auxiliary cleaning structure for a resin reactor is disclosed. This utility model can rotate and clean inside the reactor through all the spray holes, achieving a comprehensive cleaning effect inside the reactor without any omissions in some areas, thus improving the cleaning effect and not affecting the quality of the next batch of products.

[0004] Regarding the aforementioned patent content, by setting up a spray ball that can extend into the interior of the reactor and having spray holes on the spray ball so that water can be sprayed out through the spray holes, the inner wall of the reactor can be rinsed. However, when rinsing the inner wall of the reactor with water alone, some residue may still adhere to the inner wall of the reactor, thereby reducing the cleaning efficiency of the inner wall of the reactor. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a special auxiliary device for industrial cleaning to solve the technical problem of poor cleaning effect on the inner wall of the reactor.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a special auxiliary device for industrial cleaning, comprising a base and a water supply pipe. The outer wall of the water supply pipe is provided with a cleaning component, and the cleaning component includes a fixed seat installed on the outer wall of the water supply pipe. Slots are provided on both sides of the top of the fixed seat, and insert plates are inserted into the slots. A cleaning brush is installed on one side of the insert plate via a connecting rod, and a slot is provided on the other side of the insert plate. Movable cavities are provided on both sides of the interior of the fixed seat. Movable blocks are provided inside the movable cavities, and a slot plate extending into the slot is installed on one side of the movable block. A threaded cylinder is installed at the bottom of the fixed seat. A movable ring is fitted on the outer wall of the threaded cylinder, and movable rods penetrating into the movable cavities are installed on both sides of the top of the movable ring. A push block is fixed at the top of the movable rod.

[0007] By adopting the above technical solution, when the movable ring moves upward, it will drive the movable rod to move upward, and the movable rod will then drive the push block to move upward, so that the push block pushes the movable block to move, and the movable block will then drive the clamping plate to move.

[0008] Furthermore, a second spring is installed between the movable ring and the fixed seat, and a threaded sleeve is threadedly connected to the outer wall of the threaded cylinder, with the top of the threaded sleeve fitting against the bottom of the movable ring.

[0009] By adopting the above technical solution, when the threaded sleeve is rotated, the threaded sleeve can move on the outer wall of the threaded cylinder and push the movable ring to move.

[0010] Furthermore, a sliding groove is provided above the interior of the movable cavity, and multiple first springs are installed on one side of the interior of the sliding groove. One end of each first spring is connected to a slider, and the bottom of the slider is connected to the top of the movable block.

[0011] By adopting the above technical solution, when the movable block moves, it will push the slider to slide inside the groove and squeeze the first spring, so that the first spring is compressed and it is convenient to push the movable block to reset and move in the future.

[0012] Furthermore, a support frame is installed on the top of the base, and a groove is provided on one side of the support frame. A first motor is installed inside the groove and below it. The output end of the first motor is connected to a lead screw.

[0013] By adopting the above technical solution, when it is necessary to insert the water pipe into the reactor, the first motor can be started. The operation of the first motor can drive the lead screw to rotate, thereby driving the threaded seat to move.

[0014] Furthermore, a threaded seat is fitted onto the outer wall of the lead screw, and a horizontal plate is installed on one side of the threaded seat, with the outer wall of the threaded seat fitting against the inner wall of the groove.

[0015] By adopting the above technical solution, when the lead screw rotates, it will drive the threaded seat to move, and the threaded seat will drive the cross plate to move, thereby facilitating the adjustment of the height of the cross plate.

[0016] Furthermore, a water supply pipe is connected to the top side of the horizontal plate via a bearing, and the water supply pipe passes through the horizontal plate, with a rotary joint installed at the top of the water supply pipe.

[0017] By adopting the above technical solution, the rotary joint is convenient to connect with the water pump's water supply hose and facilitates the rotation of the water supply pipe.

[0018] Furthermore, a second motor is also installed on the top of the cross plate, and the output end of the second motor is connected to a drive gear.

[0019] By adopting the above technical solution, when it is necessary to rotate the water pipe, the second motor can be started, and the operation of the second motor can drive the drive gear to rotate.

[0020] Furthermore, a driven gear is installed on the upper part of the outer wall of the water pipe, and the driven gear meshes with the driving gear.

[0021] By adopting the above technical solution, when the driving gear rotates, it will drive the driven gear to rotate, which in turn drives the water pipe to rotate, and then drives the nozzle to rotate.

[0022] Furthermore, multiple nozzles are installed on the outer surface and back of the water supply pipe.

[0023] By adopting the above technical solution, after the cleaning water flows into the water supply pipe, the cleaning water is sprayed out through the nozzle to rinse the inner wall of the reactor.

[0024] Furthermore, the insert plate is adapted to the slot, and the card plate is adapted to the card slot.

[0025] By adopting the above technical solution, once the card is inserted into the slot, the card can be clamped and limited to prevent it from moving out of the slot.

[0026] In summary, the present invention has the following main advantages:

[0027] 1. This utility model is equipped with a cleaning component. When the water supply pipe is inserted into the reactor, the cleaning brush will contact the inner wall of the reactor. When the water supply pipe rotates, it will drive the fixed base to rotate, and drive the connecting rod and the cleaning brush to rotate. This allows the cleaning brush to work with the cleaning water sprayed from the nozzle to clean the inner wall of the reactor, thereby improving the cleaning efficiency of the inner wall of the reactor and preventing residues from adhering to the inner wall of the reactor.

[0028] 2. When a worn cleaning brush needs to be replaced, the operator can rotate the threaded sleeve to move it downwards, thus removing the limiting effect on the movable ring. At this time, the second spring stretches and pushes the movable ring downwards to reset, which in turn drives the movable rod and push block downwards to reset. The push block no longer presses against the movable block. Then, the first spring stretches and pushes the slider to reset, which in turn pushes the movable block to reset and move, causing the retaining plate to reset and move, thus removing the limiting effect on the insert plate. At this time, the connecting rod can be pushed upwards to remove the insert plate from the slot, and then the cleaning brush can be removed for replacement. This method allows for quick replacement of severely worn cleaning brushes, thereby improving the efficiency of cleaning brush replacement.

[0029] 3. This utility model has a threaded sleeve. When the top of the threaded sleeve is in contact with the bottom of the movable ring, the threaded sleeve can tighten and limit the movable ring, preventing the movable ring from moving down at will. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0031] Figure 2 This is a schematic diagram of the overall orthographic structure of this utility model;

[0032] Figure 3 This is a schematic diagram of the horizontal plate structure of this utility model from below;

[0033] Figure 4 This is a schematic diagram of the side structure of the cleaning brush of this utility model;

[0034] Figure 5 This is a partial structural diagram of the fixing base of this utility model;

[0035] Figure 6 For the present utility model Figure 2 Enlarged structural diagram at point A;

[0036] Figure 7 For the present utility model Figure 5 A magnified structural diagram at point B in the middle.

[0037] In the diagram: 1. Base; 2. Support frame; 3. First motor; 4. Groove; 5. Threaded seat; 6. Lead screw; 7. Horizontal plate; 8. Second motor; 9. Cleaning assembly; 901. Cleaning brush; 902. Connecting rod; 903. Fixed seat; 904. Slot; 905. Insert plate; 906. Card slot; 907. Card plate; 908. Movable block; 909. Slide groove; 910. Slider; 911. First spring; 912. Push block; 913. Movable rod; 914. Second spring; 915. Movable ring; 916. Threaded sleeve; 917. Threaded cylinder; 918. Movable cavity; 10. Drive gear; 11. Water pipe; 12. Rotary joint; 13. Driven gear; 14. Nozzle. Detailed Implementation

[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0039] The embodiments of this utility model will be described below based on its overall structure.

[0040] Example 1:

[0041] Special auxiliary devices for industrial cleaning, such as Figures 1-7 As shown, the system includes a base 1 and a water supply pipe 11. The outer wall of the water supply pipe 11 is provided with a cleaning component 9. A support frame 2 is installed on the top of the base 1. A groove 4 is opened on one side of the support frame 2, and a first motor 3 is installed inside the groove 4. The output end of the first motor 3 is connected to a lead screw 6. When the water supply pipe 11 needs to be inserted into the reactor, the first motor 3 can be started. The operation of the first motor 3 can drive the lead screw 6 to rotate, thereby driving the threaded seat 5 to move. The outer wall of the lead screw 6 is fitted with the threaded seat 5, and a horizontal plate 7 is installed on one side of the threaded seat 5. The outer wall of the threaded seat 5 is in contact with the inner wall of the groove 4. When the lead screw 6 rotates, it will drive the threaded seat 5 to move, and the threaded seat 5 will drive the horizontal plate 7 to move, thereby facilitating the adjustment of the height of the horizontal plate 7.

[0042] See Figures 1-5A water supply pipe 11 is connected to the top side of the horizontal plate 7 via a bearing, and the water supply pipe 11 passes through the horizontal plate 7. A rotary joint 12 is installed at the top of the water supply pipe 11. The rotary joint 12 is designed to facilitate connection with the water supply hose of the water pump and to facilitate the rotation of the water supply pipe 11. A second motor 8 is also installed at the top of the horizontal plate 7. The output end of the second motor 8 is connected to a drive gear 10. When the water supply pipe 11 needs to be rotated, the second motor 8 can be started. The operation of the second motor 8 can drive the drive gear 10 to rotate. A driven gear 13 is installed on the upper part of the outer wall of the water supply pipe 11. The driven gear 13 meshes with the drive gear 10. When the drive gear 10 rotates, it will drive the driven gear 13 to rotate, which in turn drives the water supply pipe 11 to rotate and drives the nozzle 14 to rotate. Multiple nozzles 14 are installed on the outer surface and back of the water supply pipe 11. When the cleaning water flows into the water supply pipe 11, the cleaning water is sprayed out through the nozzles 14 to rinse the inner wall of the reactor.

[0043] Specifically, the cleaning component 9 includes a fixing base 903 installed on the outer wall of the water pipe 11. The fixing base 903 has slots 904 on both sides of its top, and a plate 905 is inserted into the slot 904. A cleaning brush 901 is installed on one side of the plate 905 via a connecting rod 902, and a slot 906 is opened on the other side of the plate 905. The fixing base 903 has movable cavities 918 on both sides of its interior. A movable block 908 is provided inside the movable cavity 918, and a plate 907 extending into the slot 906 is installed on one side of the movable block 908. The plate 905 is adapted to the slot 904, and the plate 907 is adapted to the slot 906. When the plate 907 is inserted into the slot 906, it can lock and limit the plate 905, preventing the plate 905 from moving out of the slot 904.

[0044] See Figures 2-7 A threaded cylinder 917 is installed at the bottom of the fixed base 903. A movable ring 915 is sleeved on the outer wall of the threaded cylinder 917. Movable rods 913 that penetrate into the movable cavity 918 are installed on both sides of the top of the movable ring 915. A push block 912 is fixed at the top of the movable rod 913. When the movable ring 915 moves upward, it will drive the movable rod 913 to move upward. The movable rod 913 will then drive the push block 912 to move upward, so that the push block 912 pushes the movable block 908 to move. The movable block 908 will then drive the clamping plate 907 to move. A second spring 914 is installed between the movable ring 915 and the fixed base 903. When the movable ring 915 moves upward, it will squeeze the second spring 914, so that the second spring 914 is compressed, which facilitates the subsequent push of the movable ring 915 to move downward and reset. One side of the push block 912 and one side of the movable block 908 are both set with slopes so that the push block 912 can push the movable block 908 to move when it moves upward.

[0045] Example 2:

[0046] Based on the above embodiment 1, in order to prevent the movable ring 915 from moving down arbitrarily and to improve the stability of the movable ring 915, the following structure will be set.

[0047] Specifically, the outer wall of the threaded cylinder 917 is threadedly connected to a threaded sleeve 916. The top of the threaded sleeve 916 fits against the bottom of the movable ring 915. When the threaded sleeve 916 is rotated, it can move on the outer wall of the threaded cylinder 917, which facilitates the adjustment of the position of the threaded sleeve 916 and makes the top of the threaded sleeve 916 fit against the bottom of the movable ring 915, thereby limiting the movable ring 915 and preventing it from moving down at will. The outer wall of the threaded sleeve 916 is equipped with multiple anti-slip protrusions to facilitate the rotation of the threaded sleeve 916.

[0048] Example 3:

[0049] Based on the above embodiment 1, in order to facilitate the subsequent reset and movement of the card plate 907 by the movable block 908, so that the card plate 907 can be moved out of the card slot 906, the following structure will be set.

[0050] See Figures 5-7 A sliding groove 909 is provided on the upper part of the interior of the movable cavity 918. Multiple first springs 911 are installed on one side of the interior of the sliding groove 909, and one end of the first spring 911 is connected to a slider 910. The bottom of the slider 910 is connected to the top of the movable block 908. The movable block 908 is slidably connected to the sliding groove 909 through the slider 910. When the movable block 908 moves, it will push the slider 910 to slide inside the sliding groove 909 and squeeze the first spring 911, so that the first spring 911 is compressed by force, which facilitates the subsequent push of the movable block 908 to reset and move.

[0051] The working principle of this utility model is as follows: First, when the inner wall of the reactor needs to be cleaned, the operator can first open the top cover of the reactor, and then start the first motor 3. The operation of the first motor 3 can drive the lead screw 6 to rotate, the lead screw 6 can drive the threaded seat 5 to move down, the threaded seat 5 can drive the horizontal plate 7 to move down, and drive the water pipe 11 and the cleaning brush 901 to move down, so that the water pipe 11 and the cleaning brush 901 extend into the reactor, and one side of the cleaning brush 901 is in contact with the inner wall of the reactor. Then, it is connected to the water supply hose of the water pump through the rotary joint 12. Next, the second motor 8 is started. The operation of the second motor 8 can drive the drive gear 10 to rotate, and then drive the driven gear 13 to rotate. The driven gear 13 drives the water pipe 11 to rotate, and drives the nozzle 14 to rotate. The water pump supplies cleaning water, which enters the water supply pipe 11 and is then sprayed out through the nozzle 14 to rinse the inner wall of the reactor. At the same time, the rotation of the water supply pipe 11 will drive the fixed seat 903 to rotate, which in turn drives the connecting rod 902 and the cleaning brush 901 to rotate, so that the cleaning brush 901 can work with the cleaning water to clean the inner wall of the reactor. After cleaning, the second motor 8 and the water pump are turned off, and then the first motor 3 is started, which drives the lead screw 6 to reverse, thereby driving the threaded seat 5 to move upward and reset, and then driving the horizontal plate 7 to move upward and reset, and driving the water supply pipe 11 and the cleaning brush 901 to move upward and reset, so that the water supply pipe 11 and the cleaning brush 901 are removed from the inside of the reactor. Then the top cover of the reactor can be installed back on the reactor.

[0052] When the worn cleaning brush 901 needs to be replaced, the operator can rotate the threaded sleeve 916, causing it to move downwards and no longer limit the movable ring 915. At this time, the second spring 914 is stretched, pushing the movable ring 915 downwards to reset, which in turn drives the movable rod 913 and the push block 912 downwards to reset. The push block 912 no longer presses against the movable block 908. At this time, the first spring 911 is stretched, pushing the slider 910 to reset and pushing the movable block 908 to reset and move, which in turn drives the retaining plate 907 to reset and move, so that the retaining plate 907 moves out of the retaining slot 906, releasing the limitation on the insert plate 905. At this time, the connecting rod 902 can be pushed upwards, so that the insert plate 905 moves out of the slot 906. Remove the cleaning brush 901 from the slot 904 and replace it. Then, insert the insert plate 905 on the new cleaning brush 901 into the slot 904. Then, rotate the threaded sleeve 916 in the opposite direction, so that the threaded sleeve 916 moves upward and pushes the movable ring 915 upward. When the movable ring 915 moves upward, it will drive the movable rod 913 upward. The movable rod 913 will then drive the push block 912 upward, so that the push block 912 will push the movable block 908 to move. The movable block 908 will then drive the locking plate 907 to move. When the locking plate 907 is inserted into the slot 906, it can lock and limit the insert plate 905. In this way, the installation of the cleaning brush 901 is completed.

[0053] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. Special auxiliary device for industrial cleaning, comprising a base (1) and a water delivery pipe (11), characterized in that: The outer wall of the water delivery pipe (11) is provided with a cleaning assembly (9), and the cleaning assembly (9) comprises a fixing seat (903) mounted on the outer wall of the water delivery pipe (11), both sides of the top of the fixing seat (903) are provided with insertion grooves (904), and the insertion grooves (904) are provided with insertion plates (905) inside, one side of the insertion plate (905) is provided with a cleaning brush (901) through a connecting rod (902), the other side of the insertion plate (905) is provided with a clamping groove (906), both sides of the inside of the fixing seat (903) are provided with movable cavities (918), the movable cavities (918) are provided with movable blocks (908) inside, one side of the movable block (908) is provided with a clamping plate (907) extending into the clamping groove (906), and the bottom of the fixing seat (903) is provided with a threaded cylinder (917), the outer wall of the threaded cylinder (917) is provided with a movable ring (915), and both sides of the top of the movable ring (915) are provided with movable rods (913) penetrating into the movable cavities (918), and the top end of the movable rod (913) is fixedly provided with a push block (912).

2. The special auxiliary device for industrial cleaning according to claim 1, characterized in that: A second spring (914) is mounted between the movable ring (915) and the fixing seat (903), and the outer wall of the threaded cylinder (917) is threadedly connected with a threaded sleeve (916), and the top of the threaded sleeve (916) is attached to the bottom of the movable ring (915).

3. The special auxiliary device for industrial cleaning according to claim 1, characterized in that: A sliding groove (909) is formed in the upper part of the inside of the movable cavity (918), a plurality of first springs (911) are mounted on one side of the inside of the sliding groove (909), one end of the first spring (911) is connected with a sliding block (910), and the bottom of the sliding block (910) is connected with the top of the movable block (908).

4. The special auxiliary device for industrial cleaning according to claim 1, characterized in that: The top of the base (1) is provided with a support frame (2), one side of the support frame (2) is provided with a recess (4), and the inside of the recess (4) is provided with a first motor (3) below, and the output end of the first motor (3) is connected with a lead screw (6).

5. The special auxiliary device for industrial cleaning according to claim 4, characterized in that: The outer wall of the lead screw (6) is sleeved with a threaded seat (5), one side of the threaded seat (5) is provided with a horizontal plate (7), and the outer wall of the threaded seat (5) is attached to the inner wall of the recess (4).

6. The special auxiliary device for industrial cleaning according to claim 5, characterized in that: The top of the horizontal plate (7) is connected with a water delivery pipe (11) through a bearing on one side, the water delivery pipe (11) penetrates through the horizontal plate (7), and the top end of the water delivery pipe (11) is provided with a rotary joint (12).

7. The special auxiliary device for industrial cleaning according to claim 6, characterized in that: The top of the horizontal plate (7) is also provided with a second motor (8), and the output end of the second motor (8) is connected with a driving gear (10).

8. The special auxiliary device for industrial cleaning according to claim 7, characterized in that: The outer wall of the water delivery pipe (11) is provided with a driven gear (13) above, and the driven gear (13) is engaged with the driving gear (10).

9. The special auxiliary device for industrial cleaning according to claim 1, characterized in that: The outer surface and the back of the water delivery pipe (11) are provided with a plurality of spray heads (14).

10. The special auxiliary device for industrial cleaning according to claim 1, characterized in that: The insertion plate (905) is matched with the insertion groove (904), and the clamping plate (907) is matched with the clamping groove (906).

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