Vibration measurement equipment for fault detection of numerical control machine tool

Abstract

The utility model relates to the technical field of detection equipment, in particular to vibration detection equipment for fault detection of a numerical control machine tool, which comprises a vibration meter body, a detection head and a conveniently-disassembled assembly, a control button is arranged on the vibration meter body; the detection head is inserted into the vibration meter body, the insertion block is inserted into the vibration meter body, and the insertion block is provided with a power-on module for driving the detection head to work; the convenient-to-disassemble assembly is arranged on the vibration meter body and used for disassembling and assembling the detection head, and the convenient-to-disassemble assembly comprises a positioning mechanism used for fixing the detection head and a transmission mechanism used for driving the positioning mechanism to work. According to the utility model, the positions of the sliding block and the positioning plate can be adjusted by rotating the handle, so that the insertion block can be assembled and disassembled, and technicians can quickly disassemble and replace the insertion block and do not need to spend a large amount of time in complicated disassembly, thereby greatly improving the maintenance efficiency of equipment and reducing the labor intensity of the technicians. And the downtime caused by equipment failure is reduced.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a vibration measuring device for CNC machine tool fault detection. Background Technology

[0002] A CNC machine tool is a type of machine tool whose movement is controlled by a computer control system. Its control system logically processes programs with control codes or other symbolic instructions, decodes them, represents them with coded numbers, and inputs them into the CNC device via an information carrier. After processing, the CNC device sends out various control signals to control the machine tool's movements, automatically machining parts according to the shape and dimensions required by the drawings.

[0003] A vibration meter, also known as a vibration analyzer or vibration pen, is a measuring instrument used to measure the amplitude, velocity, acceleration, and frequency of a vibrating system. Vibration meters come in various types, such as portable handheld and split-type. Portable handheld vibration meters are typically small, lightweight, easy to carry and operate, and suitable for on-site testing and fault diagnosis. Split-type vibration meters may offer higher accuracy and more measurement functions, making them suitable for applications with more stringent requirements for vibration parameters.

[0004] Traditional devices may not be designed for easy replacement of probes. When different types of CNC machine tools or different fault modes need to be detected, technicians may need to make large-scale adjustments to or replace the entire vibration measurement equipment, which greatly reduces the flexibility of the equipment. When the probe malfunctions or needs to be calibrated, technicians may need to spend a lot of time and effort on complex disassembly work, which not only reduces the maintenance efficiency of the equipment, but also increases the downtime caused by equipment failure. Utility Model Content

[0005] The purpose of this invention is to address the problem in the prior art that the probe head cannot be replaced, and to propose a vibration measuring device for CNC machine tool fault detection.

[0006] The technical solution of this utility model: a vibration measuring device for CNC machine tool fault detection, comprising:

[0007] The vibration meter body is equipped with control buttons.

[0008] A probe, which is plugged into and mounted on the body of the vibration meter;

[0009] The easy-to-disassemble component is mounted on the vibration meter body and is used to disassemble and install the probe head in the working state. The easy-to-disassemble component includes a positioning mechanism for fixing the probe head and a transmission mechanism for driving the positioning mechanism.

[0010] Furthermore, the vibration meter body is equipped with a display screen for displaying the test results.

[0011] Furthermore, a ring-shaped rope is provided on one side of the vibration meter body.

[0012] Furthermore, a plug is provided on one side of the probe head, the plug is inserted into the vibration meter body, and a power-on module for driving the probe head is provided on the plug.

[0013] Furthermore, the positioning mechanism includes a threaded column, a guide rod, a slider, and a positioning plate; the threaded column is rotatably disposed at both ends of the vibration meter body; the guide rod is disposed within the vibration meter body; the slider is slidably disposed within the vibration meter body and located on both sides of the insertion block, one end of the slider is threadedly connected to the threaded column, and the other end is slidably connected to the guide rod; the positioning plate is disposed on one side of the slider and is fitted into the insertion block.

[0014] Furthermore, the insert block has a rectangular groove that engages with the slider.

[0015] Furthermore, the transmission mechanism includes a rotating handle, a worm gear, and a worm wheel; the worm gear is rotatably mounted on the vibration meter body; the rotating handle is located at the top of the worm gear and outside the vibration meter body; the worm wheel is mounted on a threaded column and meshes with the worm gear.

[0016] This utility model has the following beneficial technical effects:

[0017] This invention, by incorporating a convenient disassembly component, allows for the adjustment of the slider and positioning plate position by rotating the handle, thereby facilitating the installation and removal of the insertion block. When the probe malfunctions or requires calibration, technicians can quickly disassemble and replace it without spending a significant amount of time on complex disassembly work. This greatly improves equipment maintenance efficiency and reduces downtime caused by equipment failure. The easy-to-install and disassemble probe can more readily adapt to different testing needs. When testing different types of CNC machine tools or different fault modes, technicians can quickly replace the probe with a suitable one without large-scale adjustments to the entire vibration measurement equipment. This enhances the equipment's flexibility, enabling it to be more widely applied in various testing scenarios. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a vibration measuring device for CNC machine tool fault detection according to this utility model;

[0019] Figure 2 This is a side view of a vibration measuring device for CNC machine tool fault detection according to the present invention;

[0020] Figure 3 This is a schematic diagram of the positioning mechanism in this utility model;

[0021] Figure 4 This is a schematic diagram of the transmission mechanism in this utility model.

[0022] Reference numerals: 1. Vibration meter body; 2. Display screen; 3. Control button; 4. Probe head; 5. Rotary handle; 6. Annular rope; 7. Worm gear; 8. Threaded column; 9. Guide rod; 10. Insert block; 11. Worm wheel; 12. Slider; 13. Positioning plate; 14. Rectangular groove; 15. Power-on module. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model proposes a vibration measuring device for CNC machine tool fault detection. Please refer to the attached drawings. Figures 1-4 As shown, the device includes a vibration meter body 1, a probe head 4, and a detachable assembly. The vibration meter body 1 is equipped with a control button 3. The probe head 4 is inserted into the vibration meter body 1. The detachable assembly is installed on the vibration meter body 1 and is used to disassemble and install the probe head 4 in the working state. The detachable assembly includes a positioning mechanism for fixing the probe head 4 and a transmission mechanism for driving the positioning mechanism.

[0025] As one embodiment of this utility model, please refer to the accompanying drawings. Figures 1-2 As shown, specifically, the vibration meter body 1 is equipped with a display screen 2 for displaying the test results, and a ring rope 6 is provided on one side of the vibration meter body 1.

[0026] As one embodiment of this utility model, please refer to the accompanying drawings. Figures 3-4 As shown, specifically, a plug 10 is provided on one side of the probe head 4. The plug 10 is inserted into the vibration meter body 1. A power-on module 15 for driving the probe head 4 is provided on the plug 10.

[0027] As one embodiment of this utility model, please refer to the accompanying drawings. Figure 4As shown, specifically, the positioning mechanism includes a threaded post 8, a guide rod 9, a slider 12, and a positioning plate 13; the threaded post 8 is rotatably disposed on the inner walls of both ends of the vibration meter body 1, and the outer peripheral wall of the threaded post 8 is provided with two sets of threads with opposite directions; the guide rod 9 is disposed inside the vibration meter body 1; the slider 12 is slidably disposed inside the vibration meter body 1 and located on both sides of the insert block 10, one end of the slider 12 is threadedly connected to the threaded post 8, and the other end is slidably connected to the guide rod 9; the positioning plate 13 is disposed on one side of the slider 12 and is fitted into the insert block 10, and the insert block 10 is provided with a rectangular groove 14 that fits into the slider 12.

[0028] As one embodiment of this utility model, please refer to the accompanying drawings. Figure 4 As shown, specifically, the transmission mechanism includes a rotating handle 5, a worm 7, and a worm wheel 11; the worm 7 is vertically rotatably mounted on the vibration meter body 1; the rotating handle 5 is located at the top of the worm 7 and outside the vibration meter body 1; the worm wheel 11 is mounted on the threaded column 8 and meshes with the worm 7. The cooperation between the worm 7 and the worm wheel 11 has a self-locking function, that is, when the transmission device stops moving, the output shaft can maintain its position and will not reverse due to the reverse action of the load. Therefore, it can prevent the threaded column 8 from reciprocating after the positioning plate 13 positions the insert block 10, which would cause the probe head 4 to become loose. It can ensure that the threaded column 8 maintains a stable transmission effect under various conditions, thereby improving the stability of the positioning plate 13.

[0029] In summary, when using this invention, the vibration meter body 1 needs to contact the probe head 4 with the workpiece of the CNC machine tool when measuring vibration. Therefore, after long-term use, the probe head 4 will wear out and needs to be replaced. The worm gear 7 is driven to rotate by manually turning the handle 5. Since the worm gear 7 meshes with the worm wheel 11, it drives the worm wheel 11 and the threaded column 8 to rotate. This causes multiple sets of sliders 12 and positioning plates 13 to move relatively closer or further away on the threaded column 8 and guide rod 9. When the sliders 12 and positioning plates 13 move relatively away until they disengage from the insert block 10, the positioning of the insert block 10 can be released, and the insert block 10 and probe head 4 can be removed from the vibration meter body 1 for replacement. When the probe head 4 malfunctions or needs calibration, technicians can quickly disassemble and replace it without spending a lot of time on complicated disassembly work. This greatly improves the maintenance efficiency of the vibration meter body 1 and reduces downtime caused by the failure of the vibration meter body 1.

[0030] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A vibration measuring device for fault detection in CNC machine tools, characterized in that, include: Vibration meter body (1), the vibration meter body (1) is provided with control buttons (3); The probe (4) is inserted and mounted on the vibration meter body (1); The easy-to-disassemble component is installed on the vibration meter body (1). In the working state, it is used to disassemble and install the probe head (4). The easy-to-disassemble component includes a positioning mechanism for fixing the probe head (4) and a transmission mechanism for driving the positioning mechanism.

2. The vibration measuring device for CNC machine tool fault detection according to claim 1, characterized in that, The vibration meter body (1) is equipped with a display screen (2) for displaying the test results.

3. The vibration measuring device for CNC machine tool fault detection according to claim 1, characterized in that, A ring-shaped rope (6) is provided on one side of the vibration meter body (1).

4. The vibration measuring device for CNC machine tool fault detection according to claim 1, characterized in that, A plug (10) is provided on one side of the probe (4). The plug (10) is inserted into the vibration meter body (1). A power-on module (15) for driving the probe (4) is provided on the plug (10).

5. The vibration measuring device for CNC machine tool fault detection according to claim 4, characterized in that, The positioning mechanism includes a threaded column (8), a guide rod (9), a slider (12), and a positioning plate (13); the threaded column (8) is rotatably disposed at both ends of the vibration meter body (1); the guide rod (9) is disposed inside the vibration meter body (1); the slider (12) is slidably disposed inside the vibration meter body (1) and located on both sides of the insert block (10), one end of the slider (12) is threadedly connected to the threaded column (8), and the other end is slidably connected to the guide rod (9); the positioning plate (13) is disposed on one side of the slider (12) and is fitted into the insert block (10).

6. The vibration measuring device for CNC machine tool fault detection according to claim 5, characterized in that, The insert (10) has a rectangular groove (14) that fits into the slider (12).

7. The vibration measuring device for CNC machine tool fault detection according to claim 5, characterized in that, The transmission mechanism includes a rotating handle (5), a worm (7) and a worm wheel (11); the worm (7) is rotatably mounted on the vibration meter body (1); the rotating handle (5) is mounted on the top of the worm (7) and located outside the vibration meter body (1); the worm wheel (11) is mounted on a threaded column (8) and meshes with the worm (7).

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