Die for machining high-flatness energy storage base

By using a multi-inlet design and software optimization, combined with elastic clamping components and circulating water channels, the problems of edge warping and secondary crystallization during the injection molding process of the energy storage base were solved, achieving high flatness and stable injection molding.

CN223777684UActive Publication Date: 2026-01-09YUEQING HUATENG ELECTRONIC CO LTD
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Patent Information

Application Number
CN202520210590.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2026-01-09
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

In existing technologies, energy storage bases are prone to edge warping and secondary crystallization during injection molding, resulting in poor flatness.

Method used

It adopts a multi-inlet design, including two or more rows of inlets with different inlet spacing and diameter. Combined with elastic clamping components and circulating water channels, the glue injection volume and temperature control are optimized through Moldex3D software.

Benefits of technology

This improves the flatness of the energy storage base, avoids edge warping and secondary crystallization, makes injection molding more stable, ensures uniform temperature, and allows for precise control of the amount of glue injected.

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Abstract

The utility model discloses a die for processing a high-flatness energy storage base, which comprises a cavity for forming the energy storage base; the number of the glue inlets is multiple, the glue inlets are distributed in at least two rows, the number of each row of glue inlets is at least two, and the glue inlets are all communicated with the top of the cavity; and a plurality of glue inlets are arranged, so that glue feeding is balanced, edge warping and secondary crystallization are avoided, and the flatness of the energy storage base subjected to injection molding is improved.
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Description

Technical Field

[0001] This utility model relates to the field of molds, specifically to a mold for processing high-flatness energy storage bases. Background Technology

[0002] Energy storage bases are specifically a part of high-voltage energy storage products. Because they need to be used in high-voltage products, energy storage bases require high-voltage resistance. Current technology uses PPS material as the raw material for energy storage bases. However, in the actual injection molding process, the finished energy storage bases have the following defects: 1. They are prone to edge warping; 2. Secondary crystallization occurs. Utility Model Content

[0003] Therefore, the technical problem to be solved by this utility model is how to solve the problems generated during the injection molding process. To this end, a mold for processing a high-flatness energy storage base includes:

[0004] Cavity, the cavity being used to form the energy storage base;

[0005] The number of glue inlets is several, and the glue inlets are distributed in at least two rows, with at least two glue inlets in each row. All glue inlets are connected to the top of the cavity.

[0006] The glue inlets are arranged in two rows in a first direction, which is along the long sidewall of the energy storage base.

[0007] The glue inlet includes a first glue inlet and a second glue inlet. The first glue inlet forms a row, and the second glue inlet forms a row. The distance from the first glue inlet to the long side wall of the energy storage base is L1, and the distance from the second glue inlet to the long side wall of the energy storage base is L2. L1 and L2 are not equal.

[0008] The values ​​of L1 and L2 were obtained through simulation using Moldex3D software.

[0009] The glue inlet includes a first glue inlet and a second glue inlet. The first glue inlet forms a row, and the second glue inlet forms a row. The diameters of the first glue inlet and the second glue inlet are different.

[0010] This utility model provides a mold for processing high-flatness energy storage bases. The different diameters of the molds allow for different amounts of adhesive to be injected into different areas of the energy storage base, resulting in a stable filling effect.

[0011] It also includes an elastic clamping member and a first insert. The inner wall of the energy storage base is provided with a fixing post. The fixing post is provided with a fixing cavity that opens downwards. The first insert cooperates with the upper end of the elastic clamping member. The first insert extends into the cavity to form the fixing cavity. The top end of the elastic clamping member is used to form the bottom surface of the fixing cavity.

[0012] The number of elastic clamping members is two, and the two elastic clamping members are respectively located on both sides of the first insert.

[0013] It also includes a moving mold, which is provided with a circulating water channel distributed on the outside of the cavity.

[0014] The technical solution of this utility model has the following advantages:

[0015] 1. The present invention provides a mold for processing high-flatness energy storage bases, which adopts multiple injection ports to ensure even injection, avoid edge warping and secondary crystallization, and improve the flatness of the injection-molded energy storage base.

[0016] 2. This utility model provides a mold for processing high-flatness energy storage bases. The two-row configuration allows for precise control of the amount of glue injected into each inlet, improving flatness. Alternatively, it can be configured with three or four rows.

[0017] 3. The present invention provides a mold for processing a high-flatness energy storage base. The limitation of the first and second glue inlets satisfies the glue injection amount in different areas of the energy storage base, forming a stable filling effect.

[0018] 4. The mold for processing high-flatness energy storage base provided by this utility model can obtain the corresponding values ​​more accurately through Moldex3D software simulation. Compared with manual adjustment based on experience, the software can obtain values ​​faster and more accurately to achieve the effect of injection molding.

[0019] 5. The present invention provides a mold for processing a high-flatness energy storage base. The first insert cooperates with the elastic clamping component to form an elastic fixing effect, making the fixed cavity after injection molding more stable.

[0020] 6. The present invention provides a mold for processing high flatness energy storage base. Two elastic clamping parts are distributed on the left and right to achieve better clamping and fixing effect. When the mold is pulled out, the fixing column is not easy to deform.

[0021] 7. This utility model provides a mold for processing high-flatness energy storage bases. The circulating water channel creates an enveloping effect, better achieving cooling and ensuring temperature uniformity in each area. The circulating water channel here has a rectangular structure. Attached Figure Description

[0022] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0023] Figure 1 A schematic diagram of the structure of a mold for processing a high-flatness energy storage base provided by this utility model;

[0024] Figure 2 A cross-sectional view of a mold for processing a high-flatness energy storage base provided by this utility model;

[0025] Figure 3 for Figure 2 Enlarged view of part A in the middle;

[0026] Figure 4 A top view of a mold for processing a high-flatness energy storage base provided by this utility model;

[0027] Figure 5 A schematic diagram of the structure of the energy storage base provided by this utility model;

[0028] Figure 6 This is a structural schematic diagram of the energy storage base provided by this utility model from another angle;

[0029] Figure 7 A perspective view of the moving model provided by this utility model.

[0030] Explanation of reference numerals in the attached figures:

[0031] 100. Cavity; 11. Energy storage base; 12. First sprue; 13. Second sprue; 14. Elastic clamping element; 15. First insert; 16. Moving mold; 111. Fixed column; 112. Fixed cavity; 161. Circulating water channel. Detailed Implementation

[0032] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0033] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0036] Example 1

[0037] This embodiment provides a mold for processing high-flatness energy storage bases, as shown in the attached figure. Figures 1-7 As shown, it includes:

[0038] Cavity 100 is used to form energy storage base 11. Specifically, cavity 100 is formed by the cooperation of fixed mold and moving mold 16. When the structure of energy storage base 11 is constant, those skilled in the art should know the structure corresponding to cavity 100, so it will not be described in detail here.

[0039] The system has several sprues, arranged in at least two rows with at least two sprues per row, for a total of at least four sprues. These sprues are arranged in an array, but can also be distributed according to actual needs. All sprues are connected to the top of the cavity 100. Here, the sprues are top-mounted. Using multiple sprues ensures even injection, preventing edge warping and secondary crystallization, thus improving the flatness of the molded energy storage base 11.

[0040] Specifically, as shown in the attached document Figures 1-4As shown, the glue inlets are distributed in two rows along the long sidewall of the energy storage base 11 in a first direction. This two-row arrangement allows for precise control of the glue inlet amount at each inlet, improving flatness. In this embodiment, four glue inlets are used per row, for a total of eight inlets across two rows, providing eight glue inlet positions. Those skilled in the art can adjust the number of inlets according to actual needs. Alternatively, it can be configured with three or four rows.

[0041] Specifically, as shown in the attached document Figures 1-4 As shown, the glue inlet includes a first glue inlet 12 and a second glue inlet 13. The first glue inlets 12 form a row, and the second glue inlets 13 form a row. There are four first glue inlets 12 and four second glue inlets 13. The four first glue inlets 12 and the four second glue inlets 13 are equally spaced. The distance L1 between the first glue inlet 12 and the long side wall of the energy storage base 11 is the same as the distance between the first glue inlet 12 and the nearest long side wall of the energy storage base 11. Specifically, L1 is the distance from the first glue inlet 12 to the rear long side wall of the energy storage base 11. The distance L2 between the second glue inlet 13 and the long side wall of the energy storage base 11 is the same as the distance between the second glue inlet 13 and the nearest long side wall of the energy storage base 11. Specifically, L2 is the distance from the second glue inlet 13 to the front long side wall of the energy storage base 11. L1 and L2 are not equal. The values ​​of L1 and L2 can be adjusted according to actual needs. The limitation of the first glue inlet 12 and the second glue inlet 13 satisfies the glue inlet amount in different areas of the energy storage base 11, forming a stable filling effect.

[0042] Specifically, the values ​​of L1 and L2 are obtained through simulation using Moldex3D software. Simulation with Moldex3D software allows for more accurate determination of these values. Compared to manual adjustment based on experience, the software can obtain values ​​faster and more precisely to achieve the desired injection molding effect.

[0043] Specifically, as shown in the attached document Figures 1-4 As shown, the glue inlet includes a first glue inlet 12 and a second glue inlet 13. The first glue inlets 12 form a row, and the second glue inlets 13 form a row. Here, there are four first glue inlets 12 and four second glue inlets 13. The four first glue inlets 12 and the four second glue inlets 13 are equally spaced. The diameters of the first glue inlets 12 and the second glue inlets 13 are different. The difference in diameter allows for different glue inlet amounts in different areas of the energy storage base 11, creating a stable filling effect. Here, the diameters of the first glue inlets 12 and the second glue inlets 13 can be simulated using Moldex3D software or set based on manual experience.

[0044] Specifically, as shown in the attached document Figures 1-6As shown, it also includes an elastic clamping member 14 and a first insert 15. The inner wall of the energy storage base 11 is provided with a fixing post 111, which has a downward-opening fixing cavity 112. During injection molding, the cavity 100 forms the fixing post 111. The first insert 15 engages with the upper end of the elastic clamping member 14, extending into the cavity 100 to form the fixing cavity 112. Here, the outer wall of the first insert 15 engages with the colloid to form the inner wall of the fixing cavity 112. The top end of the elastic clamping member 14 forms the bottom surface of the fixing cavity 112. The first insert 15 and the elastic clamping member 14 work together to create an elastic fixation effect, making the fixed cavity 112 more stable after injection molding.

[0045] Specifically, there are two elastic clamping members 14, which are located on both sides of the first insert 15. The two elastic clamping members 14 are distributed on the left and right sides to achieve a better clamping and fixing effect, and the fixing post 111 is less likely to deform during demolding.

[0046] Specifically, as shown in the attached document Figure 7 As shown, it also includes a moving mold 16, which has circulating water channels 161 distributed on the outside of the cavity 100. The circulating water channels 161 create an enveloping effect, achieving better cooling and ensuring a more even temperature distribution in each area. Here, the circulating water channels 161 have a rectangular structure. In addition, the fixed mold can also be equipped with corresponding water channels to achieve cooling.

[0047] Specifically, in addition to these, there are other inserts that work together to form the sidewalls of cavity 100.

[0048] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A mold for processing high-flatness energy storage bases, characterized in that, include: A cavity (100) is used to form an energy storage base (11); The number of glue inlets is several, and the glue inlets are distributed in at least two rows, with at least two glue inlets in each row. All glue inlets are connected to the top of the cavity (100).

2. The mold for processing a high-flatness energy storage base according to claim 1, characterized in that, The glue inlets are arranged in two rows in a first direction, which is along the long sidewall of the energy storage base (11).

3. The mold for processing a high-flatness energy storage base according to claim 2, characterized in that, The glue inlet includes a first glue inlet (12) and a second glue inlet (13). The first glue inlet (12) forms a row, and the second glue inlet (13) forms a row. The distance between the first glue inlet (12) and the long side wall of the energy storage base (11) is L1, and the distance between the second glue inlet (13) and the long side wall of the energy storage base (11) is L2. L1 and L2 are not equal.

4. The mold for processing a high-flatness energy storage base according to claim 3, characterized in that, The values ​​of L1 and L2 were obtained through simulation using Moldex3D software.

5. The mold for processing a high-flatness energy storage base according to claim 2, characterized in that, The glue inlet includes a first glue inlet (12) and a second glue inlet (13). The first glue inlet (12) forms a row, and the second glue inlet (13) forms a row. The diameter of the first glue inlet (12) is different from the diameter of the second glue inlet (13).

6. The mold for processing a high-flatness energy storage base according to claim 1, characterized in that, It also includes an elastic clamping member (14) and a first insert (15). The inner wall of the energy storage base (11) is provided with a fixing post (111). The fixing post (111) is provided with a fixing cavity (112) that opens downward. The first insert (15) cooperates with the upper end of the elastic clamping member (14). The first insert (15) extends to the cavity (100) to form the fixing cavity (112). The top end of the elastic clamping member (14) is used to form the bottom surface of the fixing cavity (112).

7. The mold for processing a high-flatness energy storage base according to claim 6, characterized in that, The number of elastic clamping members (14) is two, and the two elastic clamping members (14) are respectively located on both sides of the first insert (15).

8. The mold for processing a high-flatness energy storage base according to claim 1, characterized in that, It also includes a moving mold (16), which is provided with a circulating water channel (161) distributed on the outside of the cavity (100).