Full-automatic multi-station high-precision film pasting device for mobile phone middle frame

Abstract

The utility model provides a full-automatic multi-station high-precision film pasting device for a mobile phone middle frame, which relates to the field of film pasting devices for mobile phone middle frames and comprises a protective cover, a switchboard control panel is fixedly connected onto the protective cover, and a turnover mechanism is arranged in the protective cover. According to the full-automatic multi-station high-precision film pasting device for the mobile phone middle frame, the assembly line, the PRC control box and the multiple film pasting mechanisms are arranged on the outer side of the turnover mechanism, and due to the design of the turnover mechanism, products can rapidly circulate among the multiple stations; compared with the prior art, the processing time of a single product is further shortened, the overall productivity is improved, the precision of each time of film pasting can be ensured by making clear outlines or positioning marks on the auxiliary material carrier tape wound on the film pasting mechanism, in this way, dependence on an expensive visual system is reduced, the operation process is simplified, and the equipment cost and the maintenance complexity are reduced.

Description

Technical Field

[0001] This utility model relates to the field of mobile phone mid-frame film application device, and in particular to a fully automatic multi-station high-precision film application device for mobile phone mid-frame. Background Technology

[0002] The mid-frame of a mobile phone refers to the outer casing, typically made of metal or plastic. Its function is to protect the internal circuit boards and components, while also enhancing the overall appearance and feel of the phone. Different manufacturers design their mid-frames differently; some have a single, continuous frame, while others have a two-part frame. Furthermore, the materials used for the mid-frame also vary, such as the strength of metal versus the lightweight nature of plastic.

[0003] Traditional jig-based film application methods rely on manual operation, which is not only slow but also requires a large amount of human resources. Due to the high dependence on manual labor, labor costs remain high, especially in mass production. Existing film application equipment usually needs to be equipped with a complex vision system to grasp the product outline, which increases the cost and maintenance difficulty of the equipment. For products with unclear outlines, these devices cannot achieve high-precision film application, resulting in unstable product quality and increased defect rate.

[0004] Therefore, it is necessary to provide a new fully automatic multi-station high-precision film application device for mobile phone mid-frames to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a fully automatic multi-station high-precision film application device for mobile phone mid-frame.

[0006] The fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model includes a protective cover, on which a main control panel is fixedly connected. Inside the protective cover, a turnover mechanism is provided. On the outer side of the turnover mechanism, along its axial direction, a production line, a PRC control box, and multiple film application mechanisms are arranged in sequence. On the top of the PRC control box, multiple limiting posts for limiting PVC boxes are fixedly connected. On the top of the PRC control box, a robotic arm for picking up products from inside the PVC boxes is also fixedly connected.

[0007] Furthermore, the turnover mechanism includes a turnover base, a drive motor is fixedly connected inside the turnover base, a turnover disk is fixedly connected to the output end of the drive motor, and multiple turnover fixtures are equidistantly installed on the top of the turnover disk along its axial direction. The turnover fixtures are used to fix and position the product.

[0008] Furthermore, the output end of the robotic arm is equipped with a connecting bracket, and suction cup one and suction cup two are fixedly connected to the upper and lower ends of the connecting bracket, respectively. Suction cup one is used to pick up PVC boxes, and suction cup two is used to pick up products.

[0009] Furthermore, the film application mechanism includes a conveyor bracket, and a carrier belt conveyor assembly, a gripping assembly, and a product correction assembly are fixedly connected to the top of the conveyor bracket.

[0010] Furthermore, the carrier belt conveying assembly includes an L-shaped bracket and a placement plate. The L-shaped bracket and placement plate are fixedly connected to the top of the conveying bracket, and the side wall of the L-shaped bracket is rotatably connected to a take-up roller, a loading roller, and multiple auxiliary adjustment rollers.

[0011] Furthermore, the gripping component includes a linear drive component, which is fixedly connected to the top of the conveying bracket. The linear drive component is provided with a double-sided bracket, and cylinders are fixedly connected to both ends of the double-sided bracket. Suction cup three and suction cup four are fixedly connected to the output ends of the two cylinders, respectively. Suction cup three is used to pick up the product on the turnover fixture and move it into the product correction component. Suction cup four is used to pick up the auxiliary material of the placement plate and attach it to the product in the product correction component.

[0012] Furthermore, the product correction assembly includes a placement platform, which is fixedly connected to the top of the conveying bracket. Multiple pushers are fixedly connected to the top of the placement platform, and all the pushers face the center of the placement platform.

[0013] Furthermore, a plurality of exhaust fans are fixedly connected to the top of the protective cover, and the exhaust fans are used to exhaust the hot air inside the protective cover.

[0014] Furthermore, a connecting plate is fixedly connected to the assembly line, an electric cylinder one is fixedly connected to the side wall of the connecting plate, an electric cylinder two is fixedly connected to the output end of the electric cylinder one, a suction cup five is fixedly connected to the bottom of the electric cylinder two, and positioning brackets are fixedly connected to both ends of the suction cup five.

[0015] Compared with related technologies, the fully automatic multi-station high-precision film application device for mobile phone mid-frames provided by this utility model has the following beneficial effects:

[0016] This fully automated multi-station high-precision film application device for mobile phone mid-frames utilizes a conveyor line, PRC control box, and multiple film application mechanisms located outside the turnover mechanism. The turnover mechanism's design allows products to flow quickly between multiple stations, further shortening the processing time for individual products and increasing overall production capacity. The auxiliary material carrier tape wound on the film application mechanism has clear outlines or positioning marks to ensure the accuracy of each film application. In this way, not only is the reliance on expensive vision systems reduced, but the operation process is also simplified, reducing equipment costs and maintenance complexity.

[0017] By incorporating high-precision robotic arms, linear motors, and product correction components, the high precision and consistency of the film application are ensured. Even with products that have unclear outlines, excellent film application quality can be maintained. The entire film application process is automated, from product removal, positioning, film application to final processing. All steps are completed automatically by the equipment, which greatly improves production efficiency and reduces human intervention. Attached Figure Description

[0018] Figure 1 A schematic diagram of the overall structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model;

[0019] Figure 2 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 1 ;

[0020] Figure 3 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 2 ;

[0021] Figure 4 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 3 .

[0022] Numbered in the diagram: 1. Protective cover; 2. Main control panel; 3. Exhaust fan; 4. PRC control box; 5. Limit post; 6. PVC box; 7. Robotic arm; 8. Connecting bracket; 9. Suction cup one; 10. Suction cup two; 11. Turnover base; 12. Turnover tray; 13. Turnover fixture; 14. Conveying bracket; 15. L-shaped bracket; 16. Placement plate; 17. Take-up roller; 18. Loading roller; 19. Auxiliary positioning roller; 20. Linear drive component; 21. Double-sided bracket; 22. Cylinder; 23. Suction cup three; 24. Suction cup four; 25. Placement platform; 26. Pushing component; 27. Assembly line; 28. Connecting plate; 29. ​​Electric cylinder one; 30. Electric cylinder two; 31. Suction cup five; 32. Positioning bracket. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to the following: Figure 1 , Figure 2 , Figure 3 as well as Figure 4 , Figure 1 A schematic diagram of the overall structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model; Figure 2 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 1 ; Figure 3 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 2 ; Figure 4 Schematic diagram of the structure of the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model Figure 3 .

[0025] In the specific implementation process, such as Figures 1 to 4 As shown, the fully automatic multi-station high-precision film application device for mobile phone mid-frame provided by this utility model includes a protective cover 1. A main control panel 2 is fixedly connected to the protective cover 1. A turnover mechanism is set inside the protective cover 1. A production line 27, a PRC control box 4, and multiple film application mechanisms are arranged sequentially along the axial direction of the turnover mechanism. Multiple limiting posts 5 for limiting PVC boxes 6 are fixedly connected to the top of the PRC control box 4. A robotic arm 7 for picking up products inside the PVC boxes 6 is also fixedly connected to the top of the PRC control box 4. A connecting bracket 8 is installed at the output end of the robotic arm 7. Suction cup 1 9 and suction cup 2 10 are fixedly connected to the upper and lower ends of the connecting bracket 8, respectively. Suction cup 1 9 is used to pick up PVC boxes 6, and suction cup 2 10 is used to pick up products. The robotic arm 7 is a collaborative robot arm of model UR5e, which has the characteristics of high precision and high flexibility and is suitable for a variety of complex tasks.

[0026] A connecting plate 28 is fixedly connected to the assembly line 27. An electric cylinder 29 is fixedly connected to the side wall of the connecting plate 28. An electric cylinder 30 is fixedly connected to the output end of the electric cylinder 29. A suction cup 31 is fixedly connected to the bottom of the electric cylinder 30. Positioning brackets 32 are fixedly connected to both ends of the suction cup 31.

[0027] The turnover mechanism includes a turnover base 11, a drive motor is fixedly connected inside the turnover base 11, a turnover disk 12 is fixedly connected to the output end of the drive motor, and multiple turnover fixtures 13 are equidistantly installed on the top of the turnover disk 12 along its axial direction. The turnover fixtures 13 are used to fix and position the product. The drive motor is a stepper motor or a servo motor.

[0028] The film application mechanism includes a conveyor bracket 14. A carrier belt conveyor assembly, a gripping assembly, and a product straightening assembly are fixedly connected to the top of the conveyor bracket 14. The carrier belt conveyor assembly includes an L-shaped bracket 15 and a placement plate 16, which are fixedly connected to the top of the conveyor bracket 14. A take-up roller 17, a loading roller 18, and multiple auxiliary adjusting rollers 19 are rotatably connected to the side wall of the L-shaped bracket 15. The take-up roller 17 and the loading roller 18 are driven by motors. The loading roller 18 rotates and unfolds the carrier belt with auxiliary materials, while the take-up roller 17 winds up the carrier belt after the auxiliary materials have been removed. The gripping assembly includes a linear drive component 20, which is fixedly connected to... At the top of the conveying bracket 14, a double-sided bracket 21 is provided on the linear drive component 20. Cylinders 22 are fixedly connected to both ends of the double-sided bracket 21. Suction cup 3 23 and suction cup 4 24 are fixedly connected to the output ends of the two cylinders 22 respectively. Suction cup 3 23 is used to pick up the product on the turnover fixture 13 and move it into the product correction component. Suction cup 4 24 is used to pick up the auxiliary material of the placement plate 16 and attach it to the product in the product correction component. The product correction component includes a placement platform 25. The placement platform 25 is fixedly connected to the top of the conveying bracket 14. Multiple pushers 26 are fixedly connected to the top of the placement platform 25. All pushers 26 face the center of the placement platform 25.

[0029] The auxiliary material carrier tape is pre-treated during the production process, using laser cutting, printing or other high-precision processes to form clear outlines or positioning marks on the carrier tape. The marks can be physical outlines, such as grooves, raised areas or visual marks. All marks on the carrier tape are kept highly consistent to ensure accurate alignment each time the film is applied, thereby achieving high-precision film application. The suction cup 4 in the gripping component is used to pick up the auxiliary material on the placement plate and apply it to the product in the product correction component. Because there are clear outlines or positioning marks on the auxiliary material carrier tape, the suction cup 4 24 can quickly and accurately identify and pick up the correct position of the auxiliary material.

[0030] The pusher 26 can be a cylinder 22. The output end of the cylinder 22 is fixedly connected to a clamping plate. The four cylinders 22 extend simultaneously and drive the clamping plate to contact the outside of the product, thereby limiting the four corners of the product.

[0031] The linear drive component 20 is selected from linear motors or other structures that can achieve linear motion, such as cylinder 22 driving slide, whose output end is fixedly connected to the double-sided support 21 to realize the horizontal movement of the double-sided support 21.

[0032] Multiple exhaust fans 3 are fixedly connected to the top of the protective cover 1. The exhaust fans 3 are used to exhaust the hot air inside the protective cover 1, ensuring that the equipment operates normally in a high-temperature environment and extending its service life.

[0033] The working principle of this utility model is as follows: In specific implementation, a PVC box 6 containing the product is placed between multiple limiting posts 5 on the top of the PRC control box 4. A carrier tape with auxiliary materials is installed on the loading roller 18 and sequentially wound around multiple auxiliary adjusting rollers 19, a placement plate 16, and a take-up roller 17 to achieve the winding and feeding of the carrier tape. The main control panel 2 is activated to start the robotic arm 7, and the product is taken out of the PVC box 6 by suction cup 2 10 and placed into the turnover fixture 13. After all the products in the PVC box 6 have been taken out, the PVC box 6 is removed by suction cup 1 9 to continue processing the products at the bottom. The drive motor of the turnover mechanism drives the turnover disk 12 to rotate, and the products on the turnover fixture 13 are sequentially transferred to each workstation. In the film application mechanism, the gripping component passes through a straight line... Driven by a motor, suction cup 3 23 moves the product from the turnover fixture 13 to the product correction component. The product correction component corrects the product's placement position through multiple pushers 26 to ensure film application accuracy. At the same time, suction cup 4 24 picks up the auxiliary material from the placement plate 16 and accurately attaches it to the product through a linear motor, completing the film application operation. The film-applied product is sent back to the turnover fixture 13 by suction cup 4 24 and continues to flow to the production line 27. Electric cylinder 2 30 on the production line 27 drives suction cup 5 31 to pick up the product from the bottom and move it to the top. Positioning brackets 32 on both sides of suction cup 5 31 restrict the angle of the product, causing the product to detach from the turnover fixture 13. Then, electric cylinder 1 29 drives the product to be conveyed onto the production line 27 and detaches the product from the production line 27, allowing it to enter the next process.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic multi-station high-precision film application device for mobile phone mid-frames, characterized in that, Includes a protective cover (1), on which a main control panel (2) is fixedly connected. Inside the protective cover (1) is a turnover mechanism. On the outer side of the turnover mechanism, along its axial direction, there are a production line (27), a PRC control box (4) and multiple film-applying mechanisms. On the top of the PRC control box (4) are multiple limiting posts (5) for limiting the PVC box (6). On the top of the PRC control box (4) is also a robotic arm (7) for picking up products inside the PVC box (6).

2. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 1, characterized in that, The turnover mechanism includes a turnover base (11), a drive motor is fixedly connected inside the turnover base (11), a turnover disk (12) is fixedly connected to the output end of the drive motor, and multiple turnover fixtures (13) are installed at equal intervals along the axial direction on the top of the turnover disk (12). The turnover fixtures (13) are used to fix and position the product.

3. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 2, characterized in that, The output end of the robotic arm (7) is equipped with a connecting bracket (8). The upper and lower ends of the connecting bracket (8) are respectively fixedly connected to a suction cup one (9) and a suction cup two (10). The suction cup one (9) is used to pick up the PVC box (6), and the suction cup two (10) is used to pick up the product.

4. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 3, characterized in that, The film application mechanism includes a conveyor bracket (14), and a carrier belt conveyor assembly, a gripping assembly, and a product correction assembly are fixedly connected to the top of the conveyor bracket (14).

5. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 4, characterized in that, The carrier belt conveyor assembly includes an L-shaped bracket (15) and a placement plate (16). The L-shaped bracket (15) and the placement plate (16) are fixedly connected to the top of the conveyor bracket (14). The side wall of the L-shaped bracket (15) is rotatably connected to a take-up roller (17), a loading roller (18), and a plurality of auxiliary adjustment rollers (19).

6. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 5, characterized in that, The gripping component includes a linear drive (20), which is fixedly connected to the top of the conveying bracket (14). A double-sided bracket (21) is provided on the linear drive (20). A cylinder (22) is fixedly connected to each end of the double-sided bracket (21). A suction cup three (23) and a suction cup four (24) are fixedly connected to the output ends of the two cylinders (22). The suction cup three (23) is used to pick up the product on the turnover fixture (13) and move it into the product correction component. The suction cup four (24) is used to pick up the auxiliary material of the placement plate (16) and attach it to the product in the product correction component.

7. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 6, characterized in that, The product correction assembly includes a placement platform (25), which is fixedly connected to the top of the conveying bracket (14). Multiple pushers (26) are fixedly connected to the top of the placement platform (25), and the multiple pushers (26) are all facing the center of the placement platform (25).

8. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 7, characterized in that, The top of the protective cover (1) is fixedly connected to a plurality of exhaust fans (3), which are used to exhaust the hot air inside the protective cover (1).

9. The fully automatic multi-station high-precision film application device for mobile phone mid-frame according to claim 8, characterized in that, A connecting plate (28) is fixedly connected to the assembly line (27). An electric cylinder (29) is fixedly connected to the side wall of the connecting plate (28). An electric cylinder (30) is fixedly connected to the output end of the electric cylinder (29). A suction cup (31) is fixedly connected to the bottom of the electric cylinder (30). A positioning bracket (32) is fixedly connected to both ends of the suction cup (31).

Images