Vibrating type patting sweeper for belt conveyor
By using a vibrating beater to clean the return conveyor belt of a belt conveyor through impact and vibration, the problem of material adhering to the return conveyor belt is solved, wear and downtime are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202520473629.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Material adhering to the return conveyor belt of existing belt conveyors is difficult to clean effectively, resulting in severe wear and frequent shutdowns to replace scrapers, which affects production efficiency.
A vibratory beater cleaner is used, which uses a swing frame to drive the beater roller to impact and vibrate the return conveyor belt. The cleaning is achieved by using the power of the belt conveyor, avoiding the need for an additional power mechanism and reducing wear.
It effectively cleans materials from the return conveyor belt, reduces wear, minimizes downtime, and improves production efficiency.
Smart Images

Figure CN223779274U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of belt conveyor, especially to the field of the cleaning of the conveyor belt of the belt conveyor, and specifically relates to a vibrating type patting sweeper for belt conveyor. BACKGROUND
[0002] The belt conveyor is a common material conveying equipment, which conveys materials through the rotation of the conveyor belt and discharges the materials from the end of the conveying process. However, if the conveyed materials have certain viscosity, the materials cannot be completely discharged, resulting in that the materials adhere to the surface of the return conveying belt. When used for a long time, the load of the conveyor is increased, and the adhered materials can damage the conveyor belt, such as accelerating aging and cracking.
[0003] In order to solve the problem of the materials adhering to the return conveying belt, a sweeper is usually arranged on the belt conveyor to clean the materials adhering to the return conveying belt. At present, the common sweeper mainly adopts the structure of a scraper, which scrapes the adhered materials by using the scraper structure fixed on the rack of the belt conveyor. Although the sweeper has a certain cleaning effect, the wear of the conveyor belt is relatively serious, which is not conducive to prolonging the service life of the conveyor belt. Therefore, in actual application, the scraper with poor wear resistance is selected to reduce the wear of the conveyor belt, but the scraper needs to be frequently replaced, which increases the number of shutdowns and is not conducive to improving the production efficiency. SUMMARY
[0004] The utility model provides a vibrating type patting sweeper for belt conveyor, which cleans the materials adhering to the return conveying belt by using the vibration patting mode, avoids the wear of the conveyor belt, and avoids frequent shutdown and replacement of the scraper.
[0005] The utility model is realized by the following technical scheme, provides a vibrating type patting sweeper for belt conveyor, which includes a swing frame rotatably installed on the rack of the belt conveyor and a driving mechanism for driving the swing frame to swing up and down around the axis extending in the width direction, and the bottom of the swing frame is provided with a patting roller supported on the upper surface of the return conveying belt of the belt conveyor.
[0006] The swing frame swings up and down to drive the patting roller to move up and down, so as to realize the impact of the patting roller on the return conveying belt, and the return conveying belt is deformed downward to reduce the contact area with the materials. In combination with the up and down vibration of the conveyor belt caused by the impact of the patting roller, the materials are realized to fall off from the return conveying belt.
[0007] As an optimization, the swing frame is rotatably connected with the rack of the belt conveyor through a first rotating shaft, the axis of the first rotating shaft coincides with the axis extending in the width direction, the first rotating shaft extends in the width direction and the two ends of the first rotating shaft are rotatably connected with the rack of the belt conveyor. The optimization connects the swing frame with the rack of the belt conveyor through the first rotating shaft, thereby improving the stability of the swing frame and the reliability of the swing frame installation.
[0008] As an optimization, the driving mechanism comprises a transmission device for drivingly connecting the conveying belt of the belt conveyor with the first rotating shaft, a driving pulley fixed on the first rotating shaft, and a driven pulley rotatably installed on the swing frame, the driven pulley is provided with an eccentric block and is drivingly connected with the driving pulley through a belt. The optimization drives the first rotating shaft through the transmission device, thereby driving the first rotating shaft to rotate through the driving of the conveying belt of the belt conveyor, driving the driving pulley to rotate through the driving of the first rotating shaft, driving the driven pulley to rotate through the driving of the driving pulley, driving the swing frame to swing up through the eccentric block on the driven pulley when the eccentric block moves up, and driving the swing frame to swing down through the eccentric block when the eccentric block moves down, thereby driving the beating roller to impact the return conveying belt up and down, without the need of an additional motor for driving, and the beating roller can impact the return conveying belt up and down when the conveying belt of the belt conveyor rotates, thereby starting the sweeper when the belt conveyor operates, and ensuring the timeliness of the cleaning operation.
[0009] As an optimization, the transmission device comprises a friction wheel fixed on the first rotating shaft, and the friction wheel is frictionally connected with the return conveying belt of the belt conveyor. The optimization uses the frictional transmission mode to drive the friction wheel to rotate through the friction between the return conveying belt and the friction wheel, thereby simplifying the structure and reducing the setting cost.
[0010] As an optimization, the arc surface of the friction wheel is provided with a patterned rubber surface, and the patterned rubber surface is circumferentially closed. The optimization increases the friction between the conveying belt and the friction wheel through the patterned rubber surface, thereby improving the reliability of the frictional transmission.
[0011] As an optimization, the swing frame comprises two longitudinal beams extending in the length direction and a cross beam fixedly connected with the two longitudinal beams, and the two longitudinal beams are rotatably connected with the first rotating shaft through bearings. The optimization fixes the two longitudinal beams into a whole through the cross beam, and the structure is simple, the two-point support installation of the swing frame is realized through the rotatable connection of the first rotating shaft with the two longitudinal beams, thereby improving the stability of the swing frame, and the flexibility of the rotation of the first rotating shaft is improved through the bearings, thereby reducing the swing resistance of the swing frame.
[0012] The utility model discloses a beneficial effect is: through the up-and-down swing of swing frame, to the downward impact of return conveyor belt, simultaneously make return conveyor belt produce vibration, thereby remove the material adhered on return conveyor belt, realize the cleaning of return conveyor belt. The swing of swing frame is provided with power by the conveyor belt of belt conveyor, need not extra set power mechanism, and guarantee the timely action of sweeper when the action of conveyor belt. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram of the utility model;
[0014] The figure shows:
[0015] 1, take seat bearing, 2, swing frame, 3, driving pulley, 4, friction wheel, 5, belt, 6, eccentric block, 7, driven pulley, 8, patting roller, 9, second shaft, 10, support bearing. DETAILED DESCRIPTION
[0016] To be able to clearly illustrate the technical features of the scheme, below through specific implementation, the scheme is described.
[0017] Belt conveyor is common material conveying equipment, including rack and rotation setting on rack driven drum and driven drum, driven drum and driven drum are connected through annular conveyor belt, annular conveyor belt includes process conveyor belt and return conveyor belt, process conveyor belt is the upper layer belt of forward conveying material, return conveyor belt is the lower layer belt of throw material back. This embodiment is aimed at the cleaning of the material adhered on the surface of conveyor belt, and provides a sweeper scheme.
[0018] Specifically, as shown in Figure 1 The utility model discloses a kind of vibration type patting sweepers for belt conveyor, including swing frame 2 being rotationally installed on the rack of belt conveyor, and driving mechanism for driving the swing frame to swing up and down around the axis extending along width direction, the bottom of swing frame is installed with patting roller 8, and patting roller is rotationally connected with swing frame, and the upper surface of return conveyor belt of belt conveyor is supported to patting roller 8, when swing frame swings up and down, it drives patting roller to move up and down, and constantly impacts return conveyor belt.
[0019] Swing frame 2 is rotationally connected with the rack of belt conveyor by first shaft, the axis of first shaft coincides with the axis extending along width direction, first shaft passes through swing frame along width direction, first shaft is rotationally connected with swing frame by bearing, and the both ends of first shaft are rotationally connected with the rack of belt conveyor by take seat bearing 1 respectively, and take seat bearing is fixedly connected with rack by bolt.
[0020] The driving mechanism comprises a transmission device for drivingly connecting the conveying belt of the belt conveyor with the first rotating shaft, a driving pulley 3 fixed on the first rotating shaft, and a driven pulley 7 rotatably mounted on the swing frame, the conveying belt is provided with rotating power to the first rotating shaft through the transmission device, so as to drive the first rotating shaft to rotate. The eccentric block 6 is mounted on the driven pulley 7, and the driven pulley is drivingly connected with the driving pulley through the belt 5, and the belt 5 of the embodiment is three V-shaped belts. The swing frame is rotatably connected with the second rotating shaft 9 parallel to the first rotating shaft, and the two ends of the second rotating shaft are rotatably connected with the swing frame through the support bearing 10, and the support bearing is fixedly connected with the swing frame through bolts. The second rotating shaft passes through the wheel hole of the driven pulley and is fixedly connected with the driven pulley through a key, and the axis of the driven pulley is parallel to the axis of the beating roller.
[0021] The driven pulley of the embodiment is located at the top of the swing frame away from the first rotating shaft, and the beating roller is located at the bottom of the swing frame away from the first rotating shaft, and the driven pulley is located directly above the beating roller, which is conducive to increasing the distance between the driven pulley and the first rotating shaft, and is more conducive to the up-down swing of the swing frame.
[0022] In order to improve the effect of the eccentric block, the eccentric block is fixedly installed on the two side surfaces of the driven pulley, and the eccentric block extends radially out of the driven pulley, and the two eccentric blocks are oppositely arranged in the axial direction.
[0023] The transmission device comprises a friction wheel 4 fixed on the first rotating shaft, which is frictionally connected with the return conveying belt of the belt conveyor, and the friction wheel 4 is closely combined with the upper surface of the return conveying belt of the belt conveyor, and the friction wheel is driven to rotate by the friction force between the return conveying belt and the friction wheel. The arc surface of the friction wheel 4 is provided with a patterned rubber surface, and the patterned rubber surface is closed in the circumferential direction, so as to increase the reliability of the friction transmission between the friction wheel and the return conveying belt. The embodiment adopts a diamond patterned rubber surface. The front and rear sides of the friction wheel are respectively provided with pressure rollers mounted on the rack, and the pressure rollers are located below the return conveying belt, and the return conveying belt is pressed upward by the pressure rollers, so as to increase the wrap angle of the return conveying belt to the friction wheel, and the pressure of the return conveying belt to the friction wheel, which further ensures that the conveying belt drives the friction wheel to rotate.
[0024] The swing frame 2 comprises two longitudinally extending longitudinal beams and a cross beam fixedly connected with the two longitudinal beams, and the two longitudinal beams are rotatably connected with the first rotating shaft through bearings. The driving pulley and the friction wheel are located between the two longitudinal beams, so as to improve the stability of the overall structure of the sweeper.
[0025] The belt conveyor vibration type beating sweeper of the embodiment is used for removing the adhering materials on the surface of the conveying belt by impact and impact vibration, and the working process is as follows: after installation, the friction wheel 4 is closely combined with the upper surface of the return rubber belt of the belt conveyor, and the beating roller 8 is supported on the upper surface of the return conveying belt of the belt conveyor.
[0026] When the belt conveyor is running, the conveying belt drives the friction wheel 4 to rotate through friction force, torque is generated, thereby driving the driving pulley 3 to rotate, and then driving the driven pulley 7 to rotate through the V-shaped belt. In the process of rotating, the driven pulley 7 drives the eccentric block 6 connected thereon to rotate, under the action of centrifugal force, drives the swing frame 2 to impact and vibrate up and down, thereby driving the conveying belt to vibrate through the beating roller 8, so that the adhered materials fall off.
[0027] Of course, the above description is not limited to the above examples, and the technical features not described in the utility model can be realized by or using the prior art, which will not be described here; the above embodiments and drawings are only used to illustrate the technical scheme of the utility model and are not a limitation on the utility model, the utility model has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that the changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the utility model do not deviate from the purpose of the utility model, and should also belong to the protection scope of the claims of the utility model.
Claims
1. A vibration type slapping cleaner for a belt conveyor, characterized by: The invention relates to a device for beating up the back run of a belt conveyor, comprising a swing frame (2) rotatably mounted on the frame of the belt conveyor, and a drive mechanism for driving the swing frame to swing up and down about an axis extending in the width direction, the bottom of the swing frame being provided with a beating roller (8) supported on the upper surface of the back run of the belt conveyor.
2. A vibration type slapping cleaner for a belt conveyor according to claim 1, characterized in that: The swing frame (2) is rotatably connected with the frame of the belt conveyor via a first rotating shaft, the axis of the first rotating shaft coincides with the axis extending in the width direction, the first rotating shaft extends in the width direction through the swing frame, and the two ends of the first rotating shaft are rotatably connected with the frame of the belt conveyor.
3. A vibration type slapping cleaner for a belt conveyor according to claim 2, characterized in that: The drive mechanism comprises a transmission device for drivingly connecting the conveyor belt of the belt conveyor with the first rotating shaft, a driving pulley (3) fixed on the first rotating shaft, and a driven pulley (7) rotatably mounted on the swing frame, the driven pulley (7) being provided with an eccentric block (6), and the driven pulley and the driving pulley being drivingly connected via a belt (5).
4. A vibrating slapping cleaner for a belt conveyor according to claim 3, characterized in that: The transmission device comprises a friction wheel (4) fixed on the first rotating shaft, the friction wheel being frictionally connected with the back run of the conveyor belt.
5. A vibrating slapping cleaner for a belt conveyor according to claim 4, characterized in that: The arc surface of the friction wheel (4) is provided with a patterned rubber surface, and the patterned rubber surface is closed in the circumferential direction.
6. A vibrating type slapping cleaner for a belt conveyor according to claim 2, characterized in that: The swing frame (2) comprises two longitudinal beams extending in the length direction, and a cross beam fixedly connected with the two longitudinal beams, and the two longitudinal beams are rotatably connected with the first rotating shaft via bearings.