Side edge deviation rectifying mechanism for flame compounding of foam fabric

By using a high-temperature resistant industrial camera and a pneumatic edge-pressing mechanism for real-time correction and compensation in a foam fabric flame lamination equipment, combined with a cooling water pump to reduce the temperature, the problem of fabric shifting and springback in high-temperature environments is solved, achieving high-precision correction and equipment durability.

CN223779594UActive Publication Date: 2026-01-09SENZHI AUTOMOBILE INTERIOR (JIAXING) CO LTD
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Patent Information

Application Number
CN202520344206.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-09
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing flame lamination equipment for foam fabrics is prone to overheating in high-temperature environments, resulting in uneven fabric edges and shortened service life. Furthermore, the fabric is prone to springback and displacement before lamination.

Method used

A high-temperature resistant industrial camera is used to monitor fabric deviation in real time, and a pneumatic edge pressing mechanism is used for compensation and correction. A cooling water pump is used to reduce the temperature of the correction roller to prevent the fabric edges from being scorched.

Benefits of technology

It achieves high-precision alignment of fabric edges, prevents springback and offset, extends equipment life, and improves the quality of finished fabric products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side deviation rectifying mechanism for foam fabric flame compositing, which comprises a main frame and a discharge roller, industrial cameras are arranged on two sides above one side, close to a flaming frame, of a pressing roller in the main frame, and a controller is fixedly connected to one end, close to the discharge roller, of the outside of the main frame. The two sides of the end, close to the fire spraying frame, of the main machine frame are fixedly connected with deviation rectifying fixing frames correspondingly, the middles of the lower portions of the two deviation rectifying fixing frames are fixedly connected with transverse sliding rails correspondingly, and the upper portions of the two transverse sliding rails are slidably connected with edge pressing mechanisms correspondingly. The edge pressing mechanism is matched with the industrial camera and the controller, the deviation condition of fabric before pressing can be monitored in real time through the industrial camera under the control of the controller, meanwhile, the edge pressing mechanism can be controlled to conduct excessive compensation according to the detected deviation amount of the fabric in the edge pressing deviation rectifying process of the edge pressing mechanism, and therefore the deviation rectifying precision of the fabric is improved. And the fabric is prevented from springback to generate trace deviation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flame composite equipment technical field, especially in kind of side deviation rectification mechanism for foam fabric flame composite. BACKGROUND

[0002] Flame composite is the post-processing technology in fabric deep processing technology, and flame composite is very suitable for the composite work of foam fabric by relying on the viscosity of the sponge produced after burning of the middle of two kinds of fabrics to bond the two kinds of fabrics together, and the foam fabric needs to use the deviation rectification structure to guide and rectify the incoming fabric to prevent wrinkles and deviation of the fabric during production and processing to ensure the composite effect.

[0003] The utility model discloses a kind of deviation rectification structure of flame composite machine in prior art with application number CN202323087747.9, including flame composite machine rack, fabric tension frame and deviation rectification frame, both sides of flame composite machine rack are fixedly connected with No. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of deviation rectification mechanism for foam fabric flame composite, by high-temperature-resistant industrial camera real-time monitoring deviation rectification situation, while it can be utilized to the edge pressing mechanism of pneumatic and carry out excess extrusion, the situation of rebound deviation is compensated, it is guaranteed that the fabric edge can be high-precision alignment, solve the above problems.

[0005] To achieve the above object, provide a kind of deviation rectification mechanism for foam fabric flame composite, including main frame and discharge roller, the one end of the main frame is provided with discharge roller, the upper side of the one end of the main frame away from discharge roller is rotatably connected with first feeding roller, the lower side of the one end of the main frame away from discharge roller is rotatably connected with second feeding roller, the inside of the main frame is close to the upper and lower of the one end of discharge roller and is provided with two pressing rollers, the inside of the main frame is close to the one side of first feeding roller and is provided with flame frame in pressing roller;

[0006] The inside of the main rack is provided with industrial cameras on both sides above the side where the pressing roller is close to the flame rack, the outside of the main rack is fixedly connected with a controller at the end close to the discharging roller, the main rack is fixedly connected with deviation correction fixing frames at both sides of the end close to the flame rack, the lower middle parts of the two deviation correction fixing frames are fixedly connected with transverse sliding rails, the upper parts of the two transverse sliding rails are slidably connected with edge pressing mechanisms, and the bottoms of the two deviation correction fixing frames are fixedly connected with cooling water pumps at the end of the outside of the main rack.

[0007] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the edge pressing mechanism comprises a limiting sliding seat, a driving cylinder, a roller shaft seat, cooling pipes and a deviation correction roller, the lower part of the limiting sliding seat is slidably connected with the transverse sliding rail, the upper part of the limiting sliding seat is fixedly connected with the roller shaft seat at the end close to the middle part of the main rack, a plurality of cooling pipes are fixedly penetrated into the inner side of the roller shaft seat, the outer sides of the plurality of cooling pipes are rotatably sleeved with deviation correction rollers, and the middle part of the end, away from the deviation correction roller, of the roller shaft seat is fixedly connected with the driving cylinder.

[0008] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the two industrial cameras are existing high-temperature-resistant CCD visual sensors.

[0009] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the water outlets of the two cooling water pumps are fixedly communicated with the bottoms of the plurality of cooling pipes of the two edge pressing mechanisms through pipelines respectively, and the tops of the plurality of cooling pipes are communicated with drain pipes.

[0010] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the ends, away from the roller shaft seats, of the driving cylinders are fixedly connected with the corresponding deviation correction fixing frames respectively.

[0011] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the two industrial cameras are electrically connected with the controller.

[0012] According to the side deviation correction mechanism for the flame lamination of the foam fabric, the controller is electrically connected with the corresponding driving cylinders through control valves respectively.

[0013] The above scheme has at least one of the following beneficial effects:

[0014] 1、The edge pressing mechanism is arranged, cooperates with the industrial camera and the controller, can realize real-time monitoring of the deviation of the fabric before pressing under the control of the controller through the industrial camera, can control the edge pressing mechanism to perform excessive compensation according to the detected deviation of the fabric in the process of edge pressing deviation correction of the edge pressing mechanism, prevents slight deviation caused by fabric rebound, achieves the effect of high-precision deviation correction, and enhances the practicality of the device.

[0015] 2. The edge pressing mechanism is provided with a cooling water pump below, and the cooling pipe arranged in the deviation correction roller can reduce the influence of high temperature environment on the deviation correction roller, prevent the temperature of the deviation correction roller from being too high after long time work, cause the edge of the fabric to be ironed and affect the fabric product, and the practicability of the device is improved.

[0016] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in combination with the drawings and embodiments;

[0018] Figure 1 It is a left side three-dimensional structure schematic view of the side deviation correction mechanism for flame lamination of the foam fabric of the present application;

[0019] Figure 2 It is a right side three-dimensional structure schematic view of the side deviation correction mechanism for flame lamination of the foam fabric of the present application;

[0020] Figure 3 It is a front structure schematic view of the side deviation correction mechanism for flame lamination of the foam fabric of the present application;

[0021] Figure 4 It is a three-dimensional structure schematic view of the edge pressing mechanism of the present application.

[0022] LEGEND:

[0023] 1, main rack; 2, first feeding roller; 3, second feeding roller; 4, pressing roller; 5, discharging roller; 6, flame spraying frame; 7, deviation correction fixing frame; 8, transverse sliding rail; 9, edge pressing mechanism; 91, limit sliding seat; 92, driving cylinder; 93, roller shaft seat; 94, cooling pipe; 95, deviation correction roller; 10, industrial camera; 11, controller; 12, cooling water pump. DETAILED DESCRIPTION

[0024] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with figures, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, the drawings are very simplified and use non-precise scale, only to facilitate and clearly assist the purpose of explaining the embodiments of the present application, and cannot be understood as the limitation of the protection scope of the present application.

[0025] REFERENCE Figures 1-4The utility model discloses a kind of side deviation rectification mechanisms for flame composite of foam fabric, including main frame 1 and discharge roller 5, one end of main frame 1 is provided with discharge roller 5, first feeding roller 2 is rotatably connected on the upper side of the end of main frame 1 away from discharge roller 5, second feeding roller 3 is rotatably connected on the lower side of the end of main frame 1 away from discharge roller 5, two pressing rollers 4 are arranged on the upper side and lower side of the end of the inner side of main frame 1 close to discharge roller 5, spraying frame 6 is arranged on the side of the inside of main frame 1 close to first feeding roller 2 in pressing roller 4, for realizing the work of flame composite;

[0026] Industrial camera 10 is arranged on the upper side of the side of the inside of main frame 1 close to spraying frame 6 in pressing roller 4, two industrial cameras 10 are existing high-temperature-resistant CCD visual sensor, improve stability in high-temperature environment, controller 11 is fixedly connected to the end of the outside of main frame 1 close to discharge roller 5, can be monitored in real time by industrial camera 10 to the deviation of fabric before pressing, and deviation adjustment is carried out by controller 11 according to monitoring condition, two industrial cameras 10 are electrically connected with controller 11, deviation rectification frame 7 is fixedly connected to the two sides of the end of the inside of main frame 1 close to spraying frame 6, cooling water pump 12 is fixedly connected to the end of the outside of main frame 1 in the bottom of two deviation rectification frames 7, deviation rectification frame 7 is fixedly connected to the middle part below in the two lateral slide rails 8 of two deviation rectification frames 7;

[0027] The upper side of two lateral slide rails 8 is slidably connected with edge pressing mechanism 9, edge pressing mechanism 9 includes limiting slide base 91, drive cylinder 92, roller shaft seat 93, cooling pipe 94 and deviation rectification cylinder 95, limiting slide base 91 is slidably connected with lateral slide rail 8 in the lower side, roller shaft seat 93 is fixedly connected to the end of the upper side of limiting slide base 91 close to the middle part of main frame 1, a plurality of cooling pipes 94 are fixedly penetrated in the inner side of roller shaft seat 93, the outlet of two cooling water pumps 12 is respectively fixedly communicated with the bottom of a plurality of cooling pipes 94 of two edge pressing mechanisms 9 through pipeline, the top of a plurality of cooling pipes 94 is communicated with drain pipe, deviation rectification cylinder 95 is rotatably sleeved on the outer side of a plurality of cooling pipes 94, cooling water pump 13 is arranged below edge pressing mechanism 9, and cooling pipe 94 is arranged in the inside of deviation rectification cylinder 95, which can reduce the influence of high-temperature environment on deviation rectification cylinder 95, prevent the temperature of deviation rectification cylinder 95 from being too high after long time work, cause the edge of fabric to be scalded and affect the fabric product, drive cylinder 92 is fixedly connected to the middle part of the end of roller shaft seat 93 away from deviation rectification cylinder 95, the end of drive cylinder 92 away from roller shaft seat 93 is respectively fixedly connected with corresponding deviation rectification frame 7, controller 11 is electrically connected with corresponding drive cylinder 92 through control valve, in the process of edge pressing deviation under the drive of drive cylinder 92, the detected deviation of fabric can be controlled to carry out excessive compensation by pneumatic edge pressing mechanism 9, prevent slight deviation caused by fabric rebound, achieve the effect of high-precision deviation rectification.

[0028] Working principle: the utility model discloses in working, the edge compression mechanism 9 of both sides setting, cooperation corresponding industry camera 10 and controller 11 can be under the control of controller 11, through industrial camera 10 to the deviation of fabric before pressing real -time monitoring, at the same time, the edge compression mechanism 9 is driven under the drive of drive cylinder 92 and carries out the process of edge compression deviation correction, can according to the detected fabric deviation, control the excessive compensation of pneumatic edge compression mechanism 9, prevent the slight deviation of fabric resilience, reach the effect of high-precision deviation correction, the cooling water pump 13 of setting below edge compression mechanism 9, cooperation setting in the cooling pipe 94 of deviation correction cylinder 95 inside, can reduce the influence of high temperature environment to deviation correction cylinder 95, prevent the temperature of deviation correction cylinder 95 after long -time work is too high, lead to the situation of fabric edge is scalded and influences fabric finished product to appear.

[0029] The utility model has been explained in detail above in connection with the drawings, but the utility model is not limited to the above-mentioned embodiment, within the knowledge scope of ordinary skill in the art, various changes can be made without departing from the purpose of the utility model.

Claims

1. A side edge deviation correction mechanism for flame lamination of a foam fabric, comprising a main frame (1) and a discharge roller (5), characterized in that: One end of the main rack (1) is provided with a discharging roller (5), a first feeding roller (2) is rotatably connected above the end of the main rack (1) away from the discharging roller (5), a second feeding roller (3) is rotatably connected below the end of the main rack (1) away from the discharging roller (5), two pressing rollers (4) are arranged on the inner side of the main rack (1) above and below the end close to the discharging roller (5), and a flame rack (6) is arranged inside the main rack (1) on the side close to the pressing roller (4) and close to the flame rack (6). Industrial cameras (10) are arranged on both sides above the side of the main rack (1) close to the pressing roller (4) and close to the flame rack (6), a controller (11) is fixedly connected to the end of the main rack (1) close to the discharging roller (5), deviation correction fixing frames (7) are fixedly connected to both sides of the end of the main rack (1) close to the flame rack (6), transverse sliding rails (8) are fixedly connected to the middle portions below the two deviation correction fixing frames (7), and edge pressing mechanisms (9) are slidingly connected above the two transverse sliding rails (8).

2. The side edge deviation correcting mechanism for flame lamination of a foam fabric according to claim 1, wherein The edge pressing mechanism (9) comprises a limiting sliding seat (91), a driving cylinder (92), a roller shaft seat (93), a cooling pipe (94) and a deviation correction roller (95), the limiting sliding seat (91) is slidingly connected below the transverse sliding rail (8), the roller shaft seat (93) is fixedly connected to the end above the limiting sliding seat (91) and close to the middle portion of the main rack (1), a plurality of cooling pipes (94) are fixedly penetrated into the inner side of the roller shaft seat (93), the deviation correction roller (95) is rotatably sleeved with the outer side of the plurality of cooling pipes (94), and the driving cylinder (92) is fixedly connected to the middle portion of the end of the roller shaft seat (93) away from the deviation correction roller (95).

3. The side edge deviation correcting mechanism for flame lamination of a foam fabric according to claim 1, wherein The two industrial cameras (10) are existing high-temperature-resistant CCD visual sensors.

4. The side edge deviation correcting mechanism for flame lamination of a foam fabric according to claim 2, wherein The outlets of the two cooling water pumps (12) are respectively fixedly communicated with the bottoms of the plurality of cooling pipes (94) of the two edge pressing mechanisms (9) through pipelines, and the tops of the plurality of cooling pipes (94) are communicated with drain pipes.

5. The side edge correction mechanism for flame lamination of a foam fabric according to claim 2, wherein The ends of the driving cylinders (92) away from the roller shaft seats (93) are respectively fixedly connected with the corresponding deviation correction fixing frames (7).

6. The side edge correction mechanism for flame lamination of a foam fabric according to claim 1, wherein The two industrial cameras (10) are electrically connected with the controller (11).

7. The side edge correction mechanism for flame lamination of a foam fabric according to claim 2, wherein The controllers (11) are electrically connected with the corresponding driving cylinders (92) through control valves.

Citation Information

Patent Citations

  • Deviation rectifying structure of flame laminating machine

    CN221067421U