Anti-crack vibrator for construction of ultra-long concrete structure

By using springs and adjustment mechanisms in the anti-cracking vibrator for ultra-long concrete structure construction, the problems of hand fatigue and inconvenience caused by high-frequency and high-intensity vibration have been solved, achieving a more comfortable and efficient construction effect.

CN223781163UActive Publication Date: 2026-01-09CCCC FOURTH HARBOR ENG CO LTD
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Patent Information

Application Number
CN202520044938.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-01-09
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing anti-cracking vibrators for ultra-long concrete structures cannot completely block the transmission of vibrations during high-frequency and high-intensity vibrations due to the multi-layer vibration isolation structure, leading to problems such as hand muscle tension and numbness, and making operation inconvenient.

Method used

A crack-resistant vibrator for ultra-long concrete structure construction was designed. It uses a spring and adjustment mechanism. Through the elastic buffer of the spring and the adjustment of the bolt, the vibrator can be flexibly adjusted and buffered, reducing hand fatigue. The handle position and angle can also be adjusted according to construction needs.

Benefits of technology

It effectively reduces hand muscle tension and numbness, improves operational comfort and convenience, and enhances construction efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete crack and vibration resistance, and discloses a super-long concrete structure construction crack-resistant vibrator which comprises a vibrator, a starter is fixedly connected to the top of the outer wall of the vibrator, a vibration pipe is fixedly connected to the output end of the vibrator, and a fixing ring is arranged in the middle of the outer wall of the vibration pipe. Grooves are formed in the front side and the rear side of the top of the fixing ring correspondingly, a plurality of first springs are fixedly connected to the left side and the right side of the inner walls of the two grooves correspondingly, moving blocks are slidably connected to the adjacent sides of the first springs correspondingly, and handles are fixedly connected to the tops of the outer walls of the moving blocks. According to the utility model, when a worker holds the handle to operate the vibrator, the first spring stretches out and draws back according to the force application condition of the hand, so that part of impact force generated by vibration is absorbed, the hand is prevented from directly bearing large and continuous rigid impact, and the tension degree of hand muscles is effectively relieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete anti -cracking vibration technical field especially relates to a super -long concrete structure construction anti -cracking vibrator. BACKGROUND

[0002] Concrete in the pouring and hardening process, due to the hydration heat release of cement, the shrinkage deformation of concrete and the change of external environment temperature and humidity and other factors, internal stress will be produced. When these stresses exceed the tensile strength of concrete, it will lead to the appearance of crack, so need to use a super -long concrete structure construction anti -cracking vibrator.

[0003] The super -long concrete structure construction anti -cracking vibrator produces suitable vibration frequency and amplitude through the motor driving vibration rod, and the frequency and amplitude are flexibly adjusted according to the specific characteristics of concrete, can make the coarse and fine aggregate in the concrete distribute uniformly, reduce the air hole and the gap, improve the compactness and the impermeability of concrete, thereby effectively reducing the crack caused by dry shrinkage, temperature change and so on, at present, long -time continuous tight grip vibration rod, hand muscle is in the state of nervous contraction, can cause compression to blood vessels, hinder the blood circulation of hand, make the hand not get sufficient oxygen and nutrient supply, and metabolic waste is also difficult to smoothly discharge, thereby causing numbness, the existing solution uses the material with good vibration isolation performance to make the inner layer of handle, and the outer layer is wrapped with wear -resisting and anti -skid material, forms multilayer vibration isolation structure, can effectively reduce the stimulation of vibration to nerve and blood vessel, but for high -frequency and high -intensity vibration, the vibration isolation effect is still limited, in some large -scale concrete construction, the vibration intensity of vibration rod is larger, and the existing multilayer vibration isolation structure cannot completely block the transmission of vibration. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides a super -long concrete structure construction anti -cracking vibrator, aims at improving some large -scale concrete construction, the vibration intensity of vibration rod is larger, and the multilayer vibration isolation structure cannot completely block the transmission of vibration.

[0005] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme: a super -long concrete structure construction anti -cracking vibrator, including vibration machine, the outer wall top of vibration machine is connected with the starter, the output of vibration machine is connected with the vibration tube, the outer wall middle part of vibration tube is provided with the fixed ring, the top of fixed ring is equipped with recess in front and back, the inner wall left and right sides of two recesses are all connected with a plurality of spring one, the adjacent side of a plurality of spring one is all connected with the moving block, the outer wall top of a plurality of moving blocks is connected with the handle, the outer wall of fixed ring is provided with adjusting mechanism, adjusting mechanism is used for adjusting different positions.

[0006] Further description of the above technical scheme:

[0007] The adjusting mechanism comprises two connecting plates, the outer wall rear side of the two connecting plates is fixedly connected to the front side upper and lower end of the fixed ring, the adjacent side of the two connecting plates is uniformly fixedly connected with spring two, the left side of the top connecting plate is screwedly connected with a bolt, the left side of the bottom connecting plate is fixedly connected with a nut, and the bolt is screwedly connected with the nut.

[0008] As a further description of the above technical solution:

[0009] The left side end of the outer wall of the vibrating tube is fixedly connected with a vibrating disc, and the left side periphery of the outer wall of the vibrating disc is fixedly connected with a plurality of fixed blocks one.

[0010] As a further description of the above technical solution:

[0011] The left side of the outer wall of the starter is provided with a connecting groove one, and the inner wall of the connecting groove one is fixedly connected with a handle.

[0012] As a further description of the above technical solution:

[0013] The right side of the outer wall of the starter is fixedly connected with a connecting line, and the other end of the connecting line is fixedly connected with a plug.

[0014] As a further description of the above technical solution:

[0015] The top of the starter is fixedly connected with a fixed block two, and the top of the fixed block two is fixedly connected with a temperature controller.

[0016] As a further description of the above technical solution:

[0017] The bottom of the outer wall of the vibrating machine is provided with a connecting seat, the top of the connecting seat is provided with a connecting groove two, and the vibrating machine is fixedly connected with the connecting groove two.

[0018] As a further description of the above technical solution:

[0019] The bottom of the connecting seat is provided with a mounting groove, and the inner wall of the mounting groove is fixedly connected with a damping sheet.

[0020] The utility model has the advantages of the following beneficial effects:

[0021] 1. In the utility model, when the staff holds the handle to operate the vibrator, spring one stretches and contracts according to the force condition of the hand, thereby absorbing part of the impact force generated by vibration, avoiding that the hand directly bears large and continuous rigid impact, effectively reducing the tension degree of the hand muscle, reducing the hand fatigue and the stress generated by long-time holding, reducing the probability of the occurrence of the discomfort symptoms such as hand numbness, enabling the staff to operate the vibrator more easily and comfortably for a long time, improving the work efficiency and the sustainability of the operation.

[0022] 2. In the utility model, when the bolt is loosened, the two connecting plates can move relative to each other due to the elastic action of spring two, so that the handle can swing within a certain angle range, the construction personnel can conveniently adjust the handle to a comfortable position according to the operation habit, height and the demand of the specific construction position and angle, greatly improving the convenience and comfort of the operation. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A perspective view of an anti-cracking vibrator for super-long concrete structure construction is proposed for the utility model;

[0024] Figure 2 A front view of an anti-cracking vibrator for super-long concrete structure construction is proposed for the utility model;

[0025] Figure 3 A local structure display view of an anti-cracking vibrator for super-long concrete structure construction is proposed for the utility model;

[0026] Figure 4 An adjusting mechanism schematic view of an anti-cracking vibrator for super-long concrete structure construction is proposed for the utility model;

[0027] Figure 5 A local structure split view of an anti-cracking vibrator for super-long concrete structure construction is proposed for the utility model.

[0028] LEGEND:

[0029] 1, vibration machine; 2, adjusting mechanism; 201, connecting plate; 202, spring two; 203, bolt; 204, nut; 3, starter; 4, vibration tube; 5, fixing ring; 6, groove; 7, spring one; 8, moving block; 9, handle; 10, vibration disc; 12, connecting groove one; 13, handle; 14, connecting line; 15, plug; 16, fixed block two; 17, temperature controller; 18, connecting seat; 19, connecting groove two; 20, mounting groove; 21, damping sheet. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0031] With reference to Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a kind of super-long concrete structure construction anti-cracking vibrator, including vibration machine 1, the top of the outer wall of vibration machine 1 is fixedly connected with starter 3, the output end of vibration machine 1 is fixedly connected with vibration tube 4, the outer wall middle part of vibration tube 4 is provided with fixed ring 5, the top of fixed ring 5 is provided with recess 6 in front and back sides, the inner wall left and right sides of two recesses 6 are fixedly connected with a plurality of springs one 7, the adjacent side of a plurality of springs one 7 is slidably connected with moving block 8, the outer wall top of a plurality of moving blocks 8 is fixedly connected with handle 9, the outer wall of fixed ring 5 is provided with adjusting mechanism 2, adjusting mechanism 2 is used to adjust different positions;

[0032] Specifically, the starter 3 of the outer wall top of vibration machine 1 is used to open equipment, and the output end is firmly connected with vibration tube 4, the top of the fixed ring 5 of the outer wall middle part of vibration tube 4 is opened with recess 6 in front and back sides, a plurality of springs one 7 in the inner wall left and right sides of recess 6 are slidably connected with moving block 8, handle 9 is fixed on the top of moving block 8, when working, starter 3 is opened, vibration machine 1 operates to generate vibration and is transmitted to vibration tube 4, so that vibration tube 4 vibrates and acts on concrete, the operator holds handle 9, due to the elasticity of spring one 7, moving block 8 can be flexibly adjusted in position in recess 6 according to the force exerted by the operator, which not only facilitates the operator to control the position and direction of vibration tube 4 according to the construction requirement, and accurately applies vibration to each part of super-long concrete structure, but also can reduce the impact force of vibration on hand by the buffering action of spring one 7, thereby effectively improving the anti-cracking effect during super-long concrete structure construction and guaranteeing construction quality.

[0033] With reference to Figure 2 and Figure 4 , adjusting mechanism 2 includes two connecting plates 201, the rear side of the outer wall of two connecting plates 201 is fixedly connected on the front side upper and lower end of fixed ring 5, the adjacent side of two connecting plates 201 is uniformly fixedly connected with spring two 202, the left side of top connecting plate 201 is threadedly connected with bolt 203, the left side of bottom connecting plate 201 is fixedly connected with nut 204, bolt 203 is threadedly connected with nut 204;

[0034] Specifically, when the worker manually tightens the bolt 203, its rotational motion is converted into linear motion due to the threaded fit, changing the extension length in the nut 204. The spring 202 deforms as the bolt 203 is tightened. When the bolt 203 is tightened outward, it stretches the spring 202, and the elastic force causes the fixing ring 5 to tend to move upward. When it is tightened inward, it compresses the spring 202, causing the fixing ring 5 to tend to move downward. By precisely controlling the number of turns and the force of the bolt 203, the worker can fine-tune the position of the fixing ring 5 on the vibrating tube 4, thereby flexibly adjusting the angle and height of the vibrating tube 4 to adapt to various construction locations and working conditions. This ensures that the vibrator exerts optimal anti-cracking vibration performance at key points of ultra-long concrete structures, stabilizes the construction quality and stability of concrete structures, and improves the overall construction effect and project quality.

[0035] Reference Figure 2 , Figure 3 and Figure 5 Vibrating tube 4 has a vibrating plate 10 fixedly connected to the left side of its outer wall. Multiple fixing blocks are fixedly connected to the four sides of the left side of the vibrating plate 10. A connecting groove 12 is opened on the left side of the outer wall of the starter 3. A handle 13 is fixedly connected to the inner wall of the connecting groove 12. A connecting wire 14 is fixedly connected to the right side of the outer wall of the starter 3. A plug 15 is fixedly connected to the other end of the connecting wire 14.

[0036] Specifically, when the vibrator 1 is started, the generated vibration is transmitted to the vibrating tube 4 through the output end, and the vibrating tube 4 then begins to vibrate. Since the vibrating plate 10 is fixedly connected to the left end of the outer wall of the vibrating tube 4, the vibrating plate 10 vibrates together with the vibrating tube 4, and its vibration frequency and amplitude are consistent with the vibrating tube 4. The multiple fixing blocks fixedly connected around the outer wall of the vibrating plate 10 increase the structural strength of the vibrating plate 10. The starter 3, as the key component for controlling the start and stop of the vibrator 1, has a handle 13 fixedly connected in the connection slot 12 on the left side of its outer wall, which facilitates the carrying and moving of the entire vibrator equipment by the staff. The connecting wire 14 and plug 15 fixedly connected to the right side of the outer wall of the starter 3 are important parts for providing power support to the vibrator 1. When the plug 15 is inserted into a suitable power socket, the current is transmitted to the starter 3 through the connecting wire 14. The starter 3 uses its internal circuit control system to convert electrical energy into control signals, thereby starting the vibrator 1.

[0037] Reference Figure 2 , Figure 3 and Figure 4 The top of the starter 3 is fixedly connected to a fixing block 16, and the top of the fixing block 16 is fixedly connected to a temperature controller 17; the bottom of the outer wall of the vibrator 1 is provided with a connecting seat 18, the top of the connecting seat 18 is provided with a connecting groove 19, and the vibrator 1 is fixedly connected to the connecting groove 19; the bottom of the connecting seat 18 is provided with an installation groove 20, and the inner wall of the installation groove 20 is fixedly connected to a shock absorber 21.

[0038] Specifically, when the vibrator starts working, the vibrator 1 generates vibration and heat. The temperature controller 17 on the top of the starter 3 is fixedly installed by the fixing block 16, which can monitor the temperature changes of the vibrator 1 and the surrounding environment in real time. The vibrator 1 is fixedly connected to the bottom of the outer wall and the top of the connecting seat 18 by the connecting groove 19. This connection method ensures the stability of the vibrator 1 during operation, enabling it to effectively transmit vibration energy. The damping plate 21 fixedly connected in the mounting groove 20 at the bottom of the connecting seat 18 plays a key buffering role. When the vibrator 1 generates vibration, the damping plate 21 can absorb and disperse the vibration energy, reducing the transmission of vibration to the surrounding environment and supporting structure.

[0039] Working principle: After the vibrator 1 is turned on, its internal power device starts to operate, generating high-frequency vibration. This vibration is directly transmitted to the vibrating tube 4 through the output end of the vibrator 1, causing the vibrating tube 4 to vibrate violently. The fixing ring 5 in the middle of the outer wall of the vibrating tube 4 serves as a connecting and supporting component. Multiple springs 7 in the groove 6 at the top of the ring are in this vibration environment. Due to the elasticity of the springs 7, they will sway under the action of the vibration wave. When the springs 7 sway, the moving blocks 8 will be forced to make corresponding displacement changes within a limited range. The handles 9 are fixedly connected to the top of the outer wall of the multiple moving blocks 8. When the moving blocks 8 make such small displacement changes, it is equivalent to having a buffer transition mechanism between the handles 9 and the vibrating tube 4.

[0040] Furthermore, when the position of the vibrating tube 4 needs to be adjusted, the operator manually tightens the bolt 203 on the left side of the top connecting plate 201. Since the bolt 203 is threadedly connected to the nut 204 on the left side of the bottom connecting plate 201, the rotational motion of the bolt 203 is converted into linear motion, thereby changing its extension length in the nut 204. During this process, the springs 202 on the adjacent sides of the two connecting plates 201 will deform as the bolt 203 is tightened. When the bolt 203 is tightened outward, a pulling force is applied to the spring 202, and the spring 202 is stretched. The elastic force generated by the spring acts on the fixing ring 5, causing the fixing ring 5 to have an upward displacement tendency. When the bolt 203 is tightened inward, the spring 202 is compressed, and the elastic force causes the fixing ring 5 to have a downward displacement tendency.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A crack-resistant vibratory device for ultra-long concrete structure construction, comprising a vibrator (1), characterized in that: A starter (3) is fixedly connected to the top of the outer wall of the vibrator (1). A vibrating tube (4) is fixedly connected to the output end of the vibrator (1). A fixing ring (5) is provided in the middle of the outer wall of the vibrating tube (4). Grooves (6) are provided on the front and back sides of the top of the fixing ring (5). Multiple springs (7) are fixedly connected to the left and right sides of the inner walls of the two grooves (6). Moving blocks (8) are slidably connected to the adjacent sides of the multiple springs (7). A handle (9) is fixedly connected to the top of the outer wall of the multiple moving blocks (8). An adjustment mechanism (2) is provided on the outer wall of the fixing ring (5). The adjustment mechanism (2) is used to adjust different positions.

2. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: The adjustment mechanism (2) includes two connecting plates (201). The rear sides of the outer walls of the two connecting plates (201) are fixedly connected to the upper and lower ends of the front side of the fixing ring (5). Springs (202) are evenly fixedly connected to adjacent sides of the two connecting plates (201). A bolt (203) is threadedly connected to the left side of the top connecting plate (201), and a nut (204) is fixedly connected to the left side of the bottom connecting plate (201). The bolt (203) is threadedly connected to the nut (204).

3. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: The vibrating tube (4) is fixedly connected to the left side of the outer wall of the vibrating plate (4), and multiple fixing blocks are fixedly connected to the left side of the outer wall of the vibrating plate (10).

4. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: The starter (3) has a connecting groove (12) on the left side of its outer wall, and a handle (13) is fixedly connected to the inner wall of the connecting groove (12).

5. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: A connecting wire (14) is fixedly connected to the right side of the outer wall of the starter (3), and a plug (15) is fixedly connected to the other end of the connecting wire (14).

6. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: The top of the starter (3) is fixedly connected to a fixing block two (16), and the top of the fixing block two (16) is fixedly connected to a temperature controller (17).

7. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 1, characterized in that: The vibrator (1) has a connecting seat (18) at the bottom of its outer wall, and a connecting groove (19) is provided at the top of the connecting seat (18). The vibrator (1) is fixedly connected to the connecting groove (19).

8. The anti-cracking vibrator for ultra-long concrete structure construction according to claim 7, characterized in that: The bottom of the connecting seat (18) is provided with an installation groove (20), and the inner wall of the installation groove (20) is fixedly connected with a shock-absorbing plate (21).