Portable sampling and testing device for ballast water treatment system
By designing flange connection methods and branch pipe sampling structures that are compatible with different ballast water treatment systems, the problem of inconsistent ballast water sampling device forms was solved, enabling rapid and convenient sampling and testing.
Patent Information
- Application Number
- CN202520063333.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The existing ballast water sampling devices vary in form and size, which makes it impossible to meet the connection requirements of various ballast water manufacturers and affects the convenience of sampling and testing.
A convenient sampling and testing device for ballast water treatment systems is designed. The main delivery pipe is connected by a flange to adapt to different ballast water treatment systems. A branch pipe is set in the middle of the main delivery pipe for interception and sampling. The connection is made stable and airtight by sealing the flange joint and the hose joint.
It enables rapid and convenient installation of sampling devices from different ballast water manufacturers, improving the applicability and convenience of sampling and testing.
Smart Images

Figure CN223783982U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampling technology for ballast water treatment systems, and specifically to a convenient sampling and testing device for ballast water treatment systems. Background Technology
[0002] The 2020 Trial Guidelines for Ballast Water Sampling and Analysis require ballast water to be sampled and analyzed. However, due to the varying forms and sizes of sampling devices provided by different ballast water treatment system manufacturers, installation on board is carried out according to each manufacturer's requirements. Since ballast water sampling and analysis are performed by third parties, their sampling may not meet the connection requirements of each manufacturer's sampling device. Therefore, designing a portable sampling connector suitable for sampling devices from various ballast water manufacturers would facilitate rapid sampling for all ship types.
[0003] Therefore, a convenient sampling and testing device for ballast water treatment systems is needed. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a convenient sampling and testing device for ballast water treatment systems. The purpose is to solve the aforementioned technical problems and design a technical standard for a sampling device suitable for different ballast water manufacturers, thus facilitating sampling and testing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A convenient sampling and testing device for a ballast water treatment system, comprising a main delivery pipe, a branch pipe, a flange joint, and a hose joint. Both ends of the main delivery pipe are connected to the delivery pipeline of the ballast water treatment system via flanges. A branch pipe is connected to the middle section of the main delivery pipe. The flange joint includes a third flange and a first fixed pipe. The end of the branch pipe away from the main delivery pipe is connected to the third flange via a second flange. The end face of the third flange away from the second flange is fixedly connected to the first fixed pipe. The surface of the first fixed pipe near the third flange is provided with a threaded layer, and a sealing groove is formed on the surface of the first fixed pipe near the threaded layer. A sealing groove is formed on the end face of the first fixed pipe away from the second flange. The hose joint includes a second fixed pipe, a first hose, and an anti-loosening nut. The second fixed pipe is connected to the first fixed pipe. The end face of the fixed pipe 1 is provided with a plug groove 1. The bottom of the plug groove 1 is provided with a sealing groove 3. The inner wall surface of the plug groove 1 facing outward is provided with a sealing groove 4. The outer surface of the fixed pipe 2 is provided with a thread layer 2. The thread layer 2 is set close to the thread layer 1. The side surface of the fixed pipe 2 away from the thread layer 1 is provided with a right angle groove. The end of the fixed pipe 2 away from the fixed pipe 1 is crimped with a hose 1. When the flange joint and hose joint are installed, the sealing groove 1 and the sealing groove 3 are matched and connected, and a sealing ring 1 is provided between them. The sealing groove 2 and the sealing groove 4 are matched and connected, and a sealing ring 2 is provided between them. After the connection is completed, the thread layer 1 and the thread layer 2 are tightened by the anti-loosening nut sleeve. At the same time, the anti-loosening nut sleeve is installed in contact with the right angle groove to reinforce the installation of the fixed pipe 1 and the fixed pipe 2.
[0006] Preferably, a third fixing tube is provided inside the first fixing tube, and the third fixing tube abuts against the inner end face of the first insertion groove.
[0007] Preferably, the height of fixed tube one is greater than the height of fixed tube three.
[0008] Preferably, a sealing layer is provided between the flange on the main delivery pipe and the flange on the delivery pipe of the ballast water treatment system.
[0009] Preferably, a sealing layer is provided between flange two and flange three.
[0010] In summary, this utility model provides a convenient sampling and testing device for a ballast water treatment system. When the flange joint and hose joint are installed, sealing groove one and sealing groove three are matched and connected, with a sealing ring one between them. Sealing groove two and sealing groove four are matched and connected, with a sealing ring two between them. After the connection is completed, threaded layer one and threaded layer two are tightened by anti-loosening nuts. Simultaneously, the anti-loosening nuts are abutted against the right-angle groove to reinforce the installation of fixed pipe one and fixed pipe two.
[0011] The technical solution adopted in this utility model patent is as follows: A main delivery pipe is connected via a flange, which can be adapted to different ballast water treatment systems. The flange connects to the delivery pipe on the ballast water treatment system, achieving convenient and rapid installation with wide applicability. A branch pipe is set in the middle of the main delivery pipe, used to intercept ballast water for sampling. The intercepted water is transported through the branch pipe to a flexible hose, thereby enabling the sampling and testing of seawater in the ballast water treatment system. This design is simple to manufacture, easy to carry, and compatible with flexible hoses. It is suitable for ballast water manufacturers' sampling devices, making sampling and testing more convenient. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the sampling and testing device of the ballast water treatment system of this utility model.
[0013] Figure 2 This is a structural analysis diagram of the connection between the flange joint and the hose joint of this utility model. Figure 1 ;
[0014] Figure 3 This is a schematic cross-sectional view of the flange joint and hose joint connection of this utility model. Figure 2 ;
[0015] Figure 4 This is a structural schematic diagram of sealing groove one, sealing groove two, sealing groove three, and sealing groove four of this utility model;
[0016] In the diagram: 1. Main delivery pipe; 2. Branch pipe; 3. Flange joint; 4. Hose joint; 5. Flange 3; 6. Fixed pipe 1; 7. Flange 2; 11. Threaded layer 1; 12. Sealing groove 1; 13. Sealing groove 2; 14. Fixed pipe 2; 15. Hose 1; 16. Anti-loosening nut sleeve; 17. Insert groove 1; 21. Sealing groove 3; 22. Sealing groove 4; 23. Right angle groove; 24. Sealing ring 1; 25. Sealing ring 2; 26. Fixed pipe 3; 27. Threaded layer 2. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings.
[0018] like Figures 1 to 4 As shown:
[0019] This utility model is a convenient sampling and testing device for a ballast water treatment system, including a main delivery pipe 1, a branch pipe 2, a flange joint 3, and a hose joint 4. To address the issue that existing sampling devices vary in form and size, potentially failing to meet the connection requirements of different manufacturers, this utility model adopts the following technical solution: The main delivery pipe 1 is connected via a flange, allowing it to adapt to different ballast water treatment systems. The flange connects to the delivery pipeline on the ballast water treatment system, achieving convenient and rapid installation with wide applicability. A branch pipe 2 is set in the middle of the main delivery pipe 1, used to intercept ballast water for sampling. The intercepted water is then transported through the branch pipe 2 to the hose joint 15, thereby enabling the sampling and testing of seawater in the ballast water treatment system.
[0020] The connection method between branch pipe 2 and hose 15 is as follows: branch pipe 2 is sealed and installed with hose connector 4 on hose 15 through flange joint 3. Specifically, flange joint 3 includes flange 3 5 and fixed pipe 1 6, and hose connector 4 includes fixed pipe 2 14, hose 15, and anti-loosening nut sleeve 16. Fixed pipe 1 6 is set on flange 3 5 and is coaxially arranged with flange 3 5. The surface of fixed pipe 1 6 near flange 3 5 is set with thread layer 11. A sealing groove 12 is opened on the surface of fixed pipe 1 6 near thread layer 11. A sealing groove 2 13 is opened on the end face of fixed pipe 1 6 away from flange 2 7. A insertion groove 17 is opened on the end face of fixed pipe 2 14 that is installed with fixed pipe 1 6. A sealing groove 3 21 is opened at the bottom of insertion groove 17. The inner wall of insertion groove 17 faces outward. The surface is provided with a sealing groove 22. The outer surface of the fixed pipe 14 is provided with a threaded layer 27. The threaded layer 27 is located close to the threaded layer 11. The side of the fixed pipe 14 away from the threaded layer 11 is provided with a right-angle groove 23. The end of the fixed pipe 14 away from the fixed pipe 6 is crimped with a hose 15. The flange joint 3 and the hose joint 4 are installed. The sealing groove 12 and the sealing groove 3 21 are matched and connected, and a sealing ring 24 is provided between them. The sealing groove 23 and the sealing groove 4 22 are matched and connected, and a sealing ring 25 is provided between them. After the connection is completed, the threaded layer 11 and the threaded layer 27 are fastened by the anti-loosening nut sleeve 16. At the same time, the anti-loosening nut sleeve 16 is installed in contact with the right-angle groove 23 to reinforce the installation of the fixed pipe 6 and the fixed pipe 14.
[0021] In at least one embodiment, in order to achieve a sealed installation between the first fixed tube 6 and the second fixed tube 14, a third fixed tube 26 is provided inside the first fixed tube 6. The third fixed tube 26 abuts against the inner end face of the insertion groove 17, so as to achieve a sealed installation between the first fixed tube 6 and the second fixed tube 14, and to enhance the installation stability of the first fixed tube 6 and the second fixed tube 14.
[0022] In at least one embodiment, in order to achieve a sealed installation between the first fixed tube 6 and the second fixed tube 14, the height of the first fixed tube 6 is greater than the height of the third fixed tube 26.
[0023] In at least one embodiment, in order to achieve a sealed installation between the main delivery pipe 1 and the delivery pipeline of the ballast water treatment system, a sealing layer is provided between the flange on the main delivery pipe 1 and the flange on the delivery pipeline of the ballast water treatment system.
[0024] In at least one embodiment, a sealing layer is set between flange 2 7 and flange 3 5 to achieve a sealed installation.
[0025] The embodiments described in this utility model are for illustrative purposes only and do not constitute a limitation on the scope of the claims. Other substantially equivalent substitutions that can be conceived by those skilled in the art are all within the protection scope of this utility model.
Claims
1. A convenient sampling and testing device for ballast water treatment systems, characterized in that, The system includes a main delivery pipe (1), a branch pipe (2), a flange joint (3), and a hose joint (4). The two ends of the main delivery pipe (1) are connected to the delivery pipes of the ballast water treatment system via flanges. The branch pipe (2) is connected to the middle part of the main delivery pipe (1). The flange joint (3) includes a third flange (5) and a first fixed pipe (6). The end of the branch pipe (2) away from the main delivery pipe (1) is connected to the third flange (5) via a second flange (7). The end face of the third flange (5) away from the second flange (7) is fixedly connected to the first fixed pipe (6). The surface of the fixed pipe 1 (6) near the flange 3 (5) is provided with a thread layer 1 (11), and the surface of the fixed pipe 1 (6) near the thread layer 1 (11) is provided with a sealing groove 1 (12). The end face of the fixed pipe 1 (6) away from the flange 2 (7) is provided with a sealing groove 2 (13). The hose connector (4) includes the fixed pipe 2 (14), the hose 1 (15), and the anti-loosening nut sleeve (16). The end face of the fixed pipe 2 (14) that is connected to the fixed pipe 1 (6) is provided with a plug groove 1 (17). 7) has a sealing groove 3 (21) at the bottom, and a sealing groove 4 (22) is opened on the inner wall surface of the insertion groove 1 (17) facing outward. The outer surface of the fixing pipe 2 (14) is set as thread layer 2 (27), which is set close to thread layer 1 (11). The side surface of the fixing pipe 2 (14) away from thread layer 1 (11) is opened as a right angle groove (23). The end of the fixing pipe 2 (14) away from the fixing pipe 1 (6) is crimped with hose 1 (15). At the flange joint (3) and hose joint (4) Installation: Sealing groove 1 (12) and sealing groove 3 (21) are matched and connected, and sealing ring 1 (24) is provided between them. Sealing groove 2 (13) and sealing groove 4 (22) are matched and connected, and sealing ring 2 (25) is provided between them. After the connection is completed, thread layer 1 (11) and thread layer 2 (27) are fastened by anti-loosening nut sleeve (16). At the same time, anti-loosening nut sleeve (16) and right angle groove (23) are abutted and installed to reinforce the installation of fixing pipe 1 (6) and fixing pipe 2 (14).
2. The convenient ballast water treatment system sampling and testing device according to claim 1, characterized in that, The fixed tube 1 (6) is provided with a fixed tube 3 (26) inside, and the fixed tube 3 (26) abuts against the inner end face of the insertion groove 1 (17).
3. The convenient ballast water treatment system sampling and testing device according to claim 2, characterized in that, The height dimension of fixed tube one (6) is greater than the height dimension of fixed tube three (26).
4. The convenient ballast water treatment system sampling and testing device according to claim 1, characterized in that, A sealing layer is set between the flange on the main delivery pipe (1) and the flange on the delivery pipe of the ballast water treatment system.
5. A convenient ballast water treatment system sampling and testing device according to claim 1, characterized in that, A sealing layer is set between flange 2 (7) and flange 3 (5).