Magnetizing device

Abstract

The utility model provides a magnetizing device. The magnetizing device comprises an insulator, a plurality of magnetic conductive iron cores and a plurality of coils, the insulator is cylindrical; the magnetic conductive iron cores are arranged on the insulator in a sleeving mode and distributed in the first direction. A containing cavity is formed between every two adjacent magnetic conductive iron cores. A product to be magnetized is sleeved on the magnetic conductive iron core; the first direction is the axis direction of the insulator; a group of coils are arranged in each accommodating cavity; the winding directions of two adjacent groups of coils are opposite, and a non-magnetic insulating material is filled between the coils and the magnetic iron core. In the application, each group of coils form a reverse magnetic field, magnetic lines of force form a radial magnetic field along the circumferential radial direction through each layer of magnetic conductive iron cores, and are arranged along the axial direction, so that a plurality of radial radiation rings with alternating N-S poles are formed at one time, and the number of radial radiation magnetic poles is equal to the number of layers of magnetic conductive iron cores. The magnetizing device not only can magnetize a plurality of to-be-magnetized products at the same time, but also is not limited by the length size of the to-be-magnetized products, and the magnetizing efficiency of the to-be-magnetized products is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of magnetizing, and more particularly to a magnetizing device. BACKGROUND

[0002] Radial radiation magnetization of magnetic rings is a difficulty in the production of magnetic materials. Usually, only one magnetic ring can be magnetized in a radial radiation manner with one pair of poles (N-S or S-N from the outside to the inside), and only one magnetic ring can be magnetized at a time. In the axial direction, there is only one pole N or S, that is, the magnetic ring cannot be magnetized in a multi-layer radial radiation manner in the axial direction, that is, N-S or S-N from the inside to the outside, and cannot be magnetized in a multi-layer radial radiation manner in the axial direction.

[0003] At present, in order to achieve the axial multi-pole radiation ring, a plurality of single radial radiation magnetization rings are assembled. This not only increases the magnetization cost, but also reduces the magnetization efficiency. CONTENT OF THE UTILITY MODEL

[0004] The purpose of the embodiment of the application is to provide a magnetizing device to solve the technical problems of high cost and low magnetization efficiency in the radial radiation magnetization of magnetic rings in the prior art.

[0005] To achieve the above purpose, the technical scheme adopted by the application is to provide a magnetizing device, which comprises an insulator, a plurality of magnetic conductive cores and a plurality of coils. The insulator is in a cylindrical shape. The magnetic conductive cores are sleeved on the insulator, and a plurality of the magnetic conductive cores are distributed along a first direction. There is a receiving cavity between two adjacent magnetic conductive cores. A product to be magnetized is sleeved on the magnetic conductive cores. The first direction is the axial direction of the insulator. A group of coils is arranged in each receiving cavity. The winding directions of two adjacent groups of coils are opposite. Non-magnetic conductive insulating material is filled between the coils and the magnetic conductive cores.

[0006] Further, the end face of the magnetic conductive core has a groove, and the grooves of two adjacent magnetic cores are oppositely arranged to form the receiving cavity.

[0007] Further, the magnetizing device further comprises a first insulating sleeve, which is sleeved on the outer side wall of the magnetic conductive core. The product to be magnetized is sleeved on the outer side wall of the first insulating sleeve.

[0008] Further, the magnetizing device further comprises a magnetic yoke, which is located outside the first insulating sleeve. The gap between the magnetic yoke and the first insulating sleeve forms a product placement area, and the product to be magnetized is placed in the product placement area.

[0009] Further, the magnetizing device further comprises a second insulating sleeve, which is sleeved on the outer side wall of the magnetic yoke.

[0010] Further, the magnetizing device further comprises a base, the insulator, the magnetic conducting core, the first insulating sleeve, the magnetic yoke and the second insulating sleeve are placed on the base.

[0011] Further, the magnetizing device further comprises a push-out piece, the push-out piece is in sliding connection with the base, the push-out piece is inserted into the first end of the product placement area and can move along the axial direction of the insulator.

[0012] Further, the magnetizing device further comprises a positioning piece, the positioning piece is arranged at the first end of the product placement area.

[0013] Further, the magnetizing device further comprises a fixing piece, the fixing piece is movably arranged at the second end of the product placement area, the first end and the second end are two opposite ends of the product placement area in the first direction; the fixing piece is used for abutting against the product to be magnetized.

[0014] Further, the magnetizing device further comprises a fixing cover, the fixing cover is arranged at one end of the insulator away from the base, and the fixing cover covers the first insulating sleeve, the magnetic conducting core and the insulator.

[0015] The magnetizing device provided by the application has the beneficial effects that, compared with the prior art, the winding directions of the two adjacent groups of coils are opposite, each group of coils forms an opposite magnetic field, the magnetic lines pass through each layer of the magnetic conducting core to form a radial magnetic field along the circumferential direction thereof, and are arranged along the axial direction, thereby forming a plurality of N-S pole alternating radial radiation rings at one time, the number of layers of the magnetic conducting core determines the number of radial radiation magnetic poles, the number of radial radiation magnetic poles is not limited, the magnetizing device can simultaneously magnetize a plurality of products to be magnetized, and is not limited by the length and size of the product to be magnetized, thereby saving the magnetizing cost and improving the magnetizing efficiency of the product to be magnetized. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0017] Figure 1 A structural schematic diagram of a magnetizing device provided by an embodiment of the application;

[0018] Figure 2 An assembly structural schematic diagram of two magnetic conducting cores in a magnetizing device provided by an embodiment of the application.

[0019] Wherein, the reference numerals in the figures are:

[0020] 100 - product to be magnetized;

[0021] 1 - insulator;

[0022] 2 - magnetically permeable core;

[0023] 21 - accommodating cavity;

[0024] 22 - recess;

[0025] 3 - coil;

[0026] 4 - non-magnetic permeable insulating material;

[0027] 5 - first insulating sleeve;

[0028] 6 - yoke;

[0029] 7 - second insulating sleeve;

[0030] 81 - seat;

[0031] 82 - connecting plate;

[0032] 9 - ejector;

[0033] 10 - positioning member;

[0034] 11 - fixing member;

[0035] 12 - fixing cover. DETAILED DESCRIPTION

[0036] In order to make the technical problems to be solved, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.

[0037] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0038] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate directions or positions based on the directions or positions shown in the drawings, and are used only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0039] In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0040] Please refer to Figure 1 and Figure 2 , the magnetizing device provided by the embodiment of the present application will be described. The magnetizing device comprises an insulator 1, a plurality of magnetic conductive cores 2 and a plurality of coils 3; the insulator 1 is in a cylindrical shape; the magnetic conductive core 2 is sleeved on the insulator 1, and the plurality of magnetic conductive cores 2 are distributed along a first direction; there is a receiving cavity 21 between the adjacent two magnetic conductive cores 2; the product to be magnetized 100 is sleeved on the magnetic conductive core 2; the first direction is the axial direction of the insulator 1; a group of coils 3 is arranged in each receiving cavity 21; the winding directions of the adjacent two groups of coils 3 are opposite, and the coils 3 and the magnetic conductive core 2 are filled with non-magnetic conductive insulating material 4.

[0041] Compared with the prior art, the magnetizing device provided by the embodiment of the present application, the winding directions of the adjacent two groups of coils 3 are opposite, each group of coils 3 forms a reverse magnetic field, the magnetic lines pass through each layer of magnetic conductive core 2 to form a radial radiation magnetic field along the circumferential radial direction thereof, and are arranged along the axial direction, thereby forming a plurality of N-S pole alternating radial radiation rings at one time, the number of layers of magnetic conductive core 2 determines the number of radial radiation magnetic poles, the number of radial radiation magnetic poles is not limited, not only can a plurality of products to be magnetized 100 be magnetized at the same time, but also is not limited by the length size of the product to be magnetized 100, thereby saving the magnetizing cost and improving the magnetizing efficiency of the product to be magnetized 100.

[0042] In an embodiment of the present application, please refer to Figure 1 and the figure, the end face of the magnetic conductive core 2 has a groove 22, the grooves 22 of the adjacent two cores are oppositely arranged to form the receiving cavity 21.

[0043] In this embodiment, by setting the groove 22 on the end face of the magnetic conducting core 2, the two adjacent magnetic conducting cores 2 can be relatively arranged more stably, and at the same time, the accommodating cavity 21 for accommodating the coil 3 is formed. This design not only improves the structural stability of the magnetizing device, but also helps the accurate arrangement of the coil 3, thereby further improving the magnetizing efficiency. In addition, the design of the groove 22 also helps heat dissipation, ensures that the magnetizing device can maintain stable temperature during long time work, and further improves the magnetizing efficiency and service life of the device.

[0044] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a first insulating sleeve 5, which is sleeved on the outer side wall of the magnetic conducting core 2, and the product to be magnetized 100 is sleeved on the outer side wall of the first insulating sleeve 5.

[0045] In this embodiment, the setting of the first insulating sleeve 5 not only plays an insulating role to prevent the current from directly passing through the product to be magnetized 100, ensuring the safety of operation, but also provides a stable support environment for the product to be magnetized 100, which helps to keep the position of the product to be magnetized 100 stable during the magnetizing process, thereby improving the accuracy and efficiency of magnetizing. In addition, the material selection of the first insulating sleeve 5 is also crucial, which needs to have good insulation performance and heat resistance to ensure that it will not be damaged due to high temperature or current during the magnetizing process, further ensuring the working stability and service life of the magnetizing device.

[0046] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a magnetic yoke 6, which is located outside the first insulating sleeve 5, and the gap between the magnetic yoke 6 and the first insulating sleeve 5 forms a product placement area, and the product to be magnetized 100 is placed in the product placement area.

[0047] In this embodiment, by setting the magnetic yoke 6, the magnetic force lines guided by the magnetic conducting core 2 can be assisted to guide, thereby enhancing the magnetizing effect. The design of the magnetic yoke 6 makes the magnetic force lines more concentrated, thereby improving the uniformity and efficiency of magnetizing.

[0048] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a second insulating sleeve 7, which is sleeved on the outer side wall of the magnetic yoke 6.

[0049] In this embodiment, by setting the second insulating sleeve 7, on the one hand, the magnetic yoke 6 can be protected from being damaged by direct contact with the external environment; on the other hand, the second insulating sleeve 7 can also play a role in shielding electromagnetic interference, thereby ensuring the stability and accuracy of the magnetizing process.

[0050] In an embodiment of the present application, the magnetizing device further comprises a base, and the insulator 1, the magnetic guide core 2, the first insulating sleeve 5, the magnetic yoke 6, and the second insulating sleeve 7 are placed on the base.

[0051] In the present embodiment, the base not only provides a stable support foundation for the magnetizing device, ensuring the relative positions of the components stable during the magnetizing process, but also facilitates the overall handling and installation of the magnetizing device. The design of the base can take into account factors such as heat dissipation and anti-skid to ensure the stability and safety of the magnetizing device during long-term operation.

[0052] Specifically, referring to Figure 1 , the base comprises a seat body 81 and a connecting plate 82 arranged at one end of the seat body 81, and the seat body 81 is in a cylindrical structure. The base, the insulator 1, the magnetic guide core 2, the first insulating sleeve 5, the magnetic yoke 6, and the second insulating sleeve 7 are all arranged on the connecting plate 82.

[0053] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a pusher 9, and the pusher 9 is in sliding connection with the base. The pusher 9 is inserted into the first end of the product placement area and can move along the axis direction of the insulator 1.

[0054] In the present embodiment, the provision of the pusher 9 enables the magnetizing product 100 to be conveniently pushed out after the magnetizing is completed, facilitating subsequent collection and processing. The sliding connection of the pusher 9 with the base can ensure the smoothness and reliability of the pushing process, avoiding the risk of damage to the magnetizing product 100. At the same time, the structure and material selection of the pusher 9 also need to consider wear resistance and durability to ensure its stability and service life during long-term use.

[0055] Specifically, the pusher 9 comprises a sliding part and a driving part. A sliding groove is formed on the sliding part, and the sliding groove is arranged along the first direction. The sliding groove is in sliding connection with the connecting plate 82. The provision of the sliding groove enables the pusher 9 to slide more stably on the base, ensuring the smooth progress of the pushing process. The driving part is used to provide the power for the movement of the pusher 9, which can be driven by manual operation or mechanical device, so that the pusher 9 can move stably along the axis direction of the insulator 1 and push the magnetizing product 100 out of the product placement area.

[0056] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a positioning member 10, and the positioning member 10 is arranged at the first end of the product placement area.

[0057] In this embodiment, by setting the positioning member 10, the to-be-magnetized product 100 can be accurately positioned before magnetization, ensuring the position stability of the to-be-magnetized product 100 during the magnetization process, thereby improving the accuracy and efficiency of magnetization. The structure and material selection of the positioning member 10 need to consider its stability and durability to ensure reliability in long-term use. Specifically, the positioning member 10 can be made of elastic material, with certain elasticity and restoring force, which can adapt to different sizes and shapes of the to-be-magnetized product 100, while ensuring the stability and accuracy of positioning.

[0058] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a fixing member 11 movably arranged at the second end of the product placement area, the first end and the second end being two opposite ends of the product placement area in the first direction; the fixing member 11 is used to abut against the to-be-magnetized product 100.

[0059] In this embodiment, the setting of the fixing member 11 can fix the to-be-magnetized product 100 during the magnetization process, preventing the to-be-magnetized product 100 from moving or falling off during the magnetization process, further improving the accuracy and efficiency of magnetization. The structure and material selection of the fixing member 11 also need to consider its stability and durability to ensure reliability in long-term use. Specifically, the fixing member 11 can be designed to be adjustable, which can be adjusted according to the size and shape of the to-be-magnetized product 100, thereby effectively fixing different specifications of to-be-magnetized products 100.

[0060] In an embodiment of the present application, referring to Figure 1 , the magnetizing device further comprises a fixing cover 12, the fixing cover 12 is arranged at one end of the insulator 1 away from the base, and the fixing cover 12 covers the first insulating sleeve 5, the magnetically conductive core 2 and the insulator 1.

[0061] The setting of the fixing cover 12 not only protects the internal structure of the magnetizing device, preventing external environment from interfering with the magnetization process, but also helps to improve the overall structural stability of the magnetizing device. The close cooperation between the fixing cover 12 and the insulator 1, the first insulating sleeve 5 and the magnetically conductive core 2 can ensure that the magnetic field distribution during the magnetization process is more uniform, further improving the magnetization efficiency and quality. In addition, the design of the fixing cover 12 can also consider the heat dissipation performance to ensure that the magnetizing device can maintain stable temperature during long-term work, avoiding the adverse effects on the magnetization effect due to high temperature. In specific implementation, the fixing cover 12 can be fixed with the insulator 1 through screw connection, buckle connection and other ways to ensure the reliability and stability of the connection.

[0062] In another embodiment of the present application, the fixed cover 12 can also be provided with heat dissipation holes (not shown) to further improve the heat dissipation performance of the magnetizing device. The design of the heat dissipation holes can ensure that the heat generated by the magnetizing device during operation can be dissipated in time, avoiding problems such as reduced magnetizing efficiency or equipment damage caused by excessive temperature. At the same time, the setting of the heat dissipation holes can also play a role in ventilation, maintaining the dryness and cleanliness of the internal environment of the magnetizing device, which helps to prolong the service life of the equipment.

[0063] In another embodiment of the present application, the magnetizing device can also include a control system (not shown) for controlling the power-on and power-off of the coil 3, as well as adjusting the size and direction of the current, thereby achieving precise control over the magnetizing process. The setting of the control system can further improve the degree of automation and magnetizing efficiency of the magnetizing device, and also facilitates the monitoring and management of the magnetizing process. In specific implementation, the control system can include power supply module, control module and execution module, etc., and the parts are connected through the circuit to realize the transmission of information and the execution of control instructions.

[0064] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A magnetizing device, characterized in that, include: An insulator, wherein the insulator is cylindrical; Multiple magnetic cores are sleeved on the insulator, and the multiple magnetic cores are distributed along a first direction; A cavity is provided between two adjacent magnetic cores; the product to be magnetized is fitted onto the magnetic core; the first direction is the axial direction of the insulator. Multiple coils are provided, with one set of coils in each receiving cavity; the winding directions of adjacent sets of coils are opposite, and the space between the coils and the magnetic core is filled with a non-magnetic insulating material.

2. The magnetizing device as described in claim 1, characterized in that, The end face of the magnetic core has a groove, and the grooves of two adjacent cores are arranged opposite each other to form the receiving cavity.

3. The magnetizing device as described in claim 1, characterized in that, The magnetizing device further includes a first insulating sleeve, which is fitted onto the outer side wall of the magnetic core, and the product to be magnetized is fitted onto the outer side wall of the first insulating sleeve.

4. The magnetizing device as described in claim 3, characterized in that, The magnetizing device also includes a magnetic yoke, which is located outside the first insulating sleeve. The gap between the magnetic yoke and the first insulating sleeve forms a product placement area, in which the product to be magnetized is placed.

5. The magnetizing device as described in claim 4, characterized in that, The magnetizing device also includes a second insulating sleeve, which is fitted onto the outer wall of the magnetic yoke.

6. The magnetizing device as described in claim 5, characterized in that, The magnetizing device also includes a base, and the insulator, the magnetic core, the first insulating sleeve, the magnetic yoke, and the second insulating sleeve are placed on the base.

7. The magnetizing device as described in claim 6, characterized in that, The magnetizing device further includes an ejector, which is slidably connected to the base. The ejector is inserted into the first end of the product placement area and is movable along the axial direction of the insulator.

8. The magnetizing device as described in claim 7, characterized in that, The magnetizing device also includes a positioning element, which is disposed at the first end of the product placement area.

9. The magnetizing device as described in claim 7, characterized in that, The magnetizing device further includes a fixing member, which is movably disposed at the second end of the product placement area. The first end and the second end are two opposite ends of the product placement area in the first direction. The fixing member is used to abut the product to be magnetized.

10. The magnetizing device according to any one of claims 6-9, characterized in that, The magnetizing device also includes a fixing cover, which is disposed at the end of the insulator away from the base, and covers the first insulating sleeve, the magnetic core and the insulator.

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