Simple wire harness quick-clamping terminal penetrating device
The simple wire harness quick-clamp terminal device uses a manually operated clamping arm to drive the clamping block to clamp the wire harness, solving the problems of large size, high cost and unsafe operation of existing equipment, and achieving efficient and safe wire harness assembly.
Patent Information
- Application Number
- CN202520164307.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-24
AI Technical Summary
Existing wire harness assembly equipment is bulky, costly, and unsafe to operate. Manual assembly is inefficient and makes it difficult to accurately insert terminals.
A simple wire harness quick-clamp terminal device was designed, including a base, a wire harness positioning mechanism and a wire harness clamping mechanism. The device uses a manual clamping swing arm to drive the clamping block to clamp the wire harness. It has a compact structure and can connect the wire harness to the terminal through manual operation.
It improves assembly efficiency, reduces equipment costs, ensures operational safety, and allows for flexible movement of the device.
Smart Images

Figure CN223785518U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of wire harness assembly equipment, and specifically relates to a simple wire harness quick-clamp terminal device. Background Technology
[0002] Wiring harness connections have become the primary network connection method in fields such as automobiles and energy storage, with terminals typically used to connect wire harnesses. Currently, most assembly methods involve manually inserting the wire harness directly into individual terminals. However, manual assembly is difficult because the wire harnesses tend to unravel after stripping, making it hard to accurately insert the conductors into individual terminals. Repeated straightening of the wire harness is necessary, resulting in slow assembly speed and low production efficiency. To improve assembly efficiency, pneumatic assisted assembly equipment has emerged, such as the one described in patent "CN202221861719.0 Wire Harness Terminal Insertion Fixture." However, pneumatic assisted assembly equipment still has the following drawbacks: the equipment is bulky, cannot be moved flexibly, and is costly. During operation, the operator starts the equipment with their foot while their hands are close to the clamping fixture, requiring simultaneous hand and foot work. If hand and foot coordination is lacking, fingers can be easily injured, posing a significant safety risk. Based on the above shortcomings, this application provides a simple manual terminal insertion device.
[0003] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content
[0004] The purpose of this utility model is to provide a simple wire harness quick-clamp terminal device, thereby overcoming the defects in the prior art.
[0005] To achieve the above objectives, this utility model provides a simple wire harness quick-clamp terminal device, including a base, a wire harness positioning mechanism and a wire harness clamping mechanism disposed on the base. The wire harness positioning mechanism is provided with a wire harness positioning opening, and the wire harness clamping mechanism is provided with a clamping block and a manual clamping swing arm that drives the clamping block to move toward the wire harness positioning opening for clamping.
[0006] Furthermore, as a preferred embodiment, the wire harness positioning mechanism includes a stop block disposed on the base, the stop block having a wire harness positioning block, and the wire harness positioning opening being disposed on the wire harness positioning block.
[0007] Furthermore, as a preferred embodiment, the wiring harness positioning block and the stop block are detachably connected.
[0008] Furthermore, as a preferred embodiment, the wire harness clamping mechanism includes a support seat mounted on a base, a lead screw mounted on the support seat, a clamping block mounted on one end of the lead screw, and a manual pressing arm mounted on the other end of the lead screw. When the manual pressing arm is pressed down, it drives the clamping block to move toward the wire harness positioning opening.
[0009] Furthermore, as a preferred embodiment, the clamping block is connected to the lead screw using an adjusting nut.
[0010] Furthermore, preferably, the support is detachably mounted on the base.
[0011] Furthermore, as a preferred embodiment, the base is provided with a suction cup at its bottom.
[0012] Furthermore, preferably, there are at least two suction cups.
[0013] Furthermore, as a preferred embodiment, the base is also provided with balance adjustment bolts.
[0014] Furthermore, preferably, there are at least two balance adjusting bolts.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] This utility model is a simple terminal insertion device with a compact structure, flexible mobility, and low equipment cost.
[0017] (2) This utility model can be operated by hand, which is convenient to use and does not require the hands and feet to work at the same time, thus improving the safety of use. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the manual pressing swing arm of a simple wire harness quick-clamp terminal device of this utility model when it is pressed down;
[0019] Figure 2 This is a schematic diagram of the manual clamping swing arm of a simple wire harness quick-clamp terminal device of this utility model when it is released.
[0020] Figure 3 This is a partially enlarged schematic diagram of a simple wire harness quick-clamp terminal device according to the present invention;
[0021] Reference numerals in the attached drawings: 1-base, 2-wire harness positioning mechanism, 21-wire harness positioning opening, 22-stop block, 23-wire harness positioning block, 3-wire harness clamping mechanism, 31-clamping block, 32-manual clamping arm, 33-support seat, 34-lead screw, 35-hinge-like structure, 36-adjusting nut, 4-suction cup, 5-balance adjustment bolt, 6-wire harness, 7-terminal. Detailed Implementation
[0022] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.
[0023] The following provides a brief overview of one or more aspects to offer a basic understanding of them. This overview is not an exhaustive summary of all conceived aspects, nor is it intended to identify key or decisive elements of all aspects, nor to define the scope of any or all aspects. Its sole purpose is to present some concepts of one or more aspects in a simplified form to prepare for the more detailed descriptions that follow.
[0024] Example 1:
[0025] like Figure 1-3 As shown, a simple wire harness quick-clamp terminal device includes a base 1, a wire harness positioning mechanism 2 and a wire harness clamping mechanism 3 disposed on the base 1. The wire harness positioning mechanism 2 is provided with a wire harness positioning opening 21, and the wire harness clamping mechanism 3 is provided with a clamping block 31 and a manual clamping swing arm 32 that drives the clamping block 31 to move toward the wire harness positioning opening 21 for clamping.
[0026] In this embodiment, as a specific solution, the wire harness positioning mechanism 2 includes a stop block 22 disposed on the base 1, the stop block 22 is provided with a wire harness positioning block 23, and the wire harness positioning opening 21 is disposed on the wire harness positioning block 23.
[0027] In this embodiment, as a more specific solution, the wire harness positioning opening 21 is opened on the edge of the wire harness positioning block 23, facing the clamping block 31.
[0028] In this embodiment, as a specific solution, the wire harness positioning block 23 and the stop block 22 are detachably connected; more specifically, the wire harness positioning block 23 is installed on the stop block 22 by bolts, and the stop block 22 provides fixed support for the wire harness positioning block 23. The wire harness positioning block 23 with different specifications of wire harness positioning opening 21 can be replaced according to the specifications of the wire harness.
[0029] In this embodiment, as a specific solution, the wire harness clamping mechanism 3 includes a support seat 33 disposed on the base 1, a lead screw 34 disposed on the support seat 33, a clamping block 31 disposed at one end of the lead screw 34, and a manual pressing swing arm 32 disposed at the other end of the lead screw 34. When the manual pressing swing arm 32 is pressed down, it drives the clamping block 31 to move toward the wire harness positioning opening 21.
[0030] In this embodiment, as a specific solution, the end face of the clamping block 31 is an arc-shaped structure. After the end face of the clamping block 31 is pressed against the wire harness positioning opening 21, it forms a circular structure that matches the outer wall of the wire harness, thereby compressing the wire harness to reduce the cross-sectional area of the wire harness and facilitating the fitting of terminals.
[0031] In this embodiment, as a more specific solution, a hinge-like structure 35 is provided on the support base 33. The screw 34 and the manual pressing swing arm 32 are connected through the hinge-like structure 35. When the hinge-like structure 35 is used as a support to press the manual pressing swing arm 32, it drives the screw 34 to move the clamping block 31 toward the wire harness positioning opening 21.
[0032] In this embodiment, as a specific solution, the clamping block 31 is connected to the lead screw 34 by an adjusting nut 36; the position of the clamping block 31 on the lead screw 34 can be adjusted by adjusting the nut 36.
[0033] In this embodiment, as a specific solution, the support base 33 is detachably installed on the base 1; during assembly, the wire harness clamping mechanism 3 is installed onto the base 1 as a whole through the support base 33, making assembly more convenient.
[0034] In this embodiment, as a specific solution, the bottom of the base 1 is provided with suction cups 4; there are at least two suction cups 4; the device can be fixed to the workbench or terminal riveting equipment without drilling by means of suction cups 4.
[0035] In this embodiment, as a specific solution, the base 1 is also provided with balance adjustment bolts 5; there are at least two balance adjustment bolts 5; the flatness of the device installation can be adjusted by the balance adjustment bolts.
[0036] The working principle of this utility model is as follows:
[0037] During operation, place the wire harness conductor with the outer plastic sheath removed into the wire harness positioning opening 21. Hold the wire harness with one hand and press down on the manual clamping arm 32 with the other hand. The manual clamping arm 32 drives the lead screw 34 to move the clamping block towards the wire harness positioning opening 21 to clamp the wire harness and reduce its cross-sectional area. Insert the terminal into the wire harness conductor, release the manual clamping arm 32, and take out the wire harness conductor with the terminal attached to the terminal crimping equipment for crimping.
[0038] This utility model is a simple terminal insertion device with a compact structure, flexible mobility, and low equipment cost. It can be used by hand only, making it convenient and eliminating the need for simultaneous hand and foot work, thus improving safety.
[0039] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.
Claims
1. A simple wire harness quick-clamp terminal device, characterized in that: The device includes a base, a wire harness positioning mechanism mounted on the base, and a wire harness clamping mechanism. The wire harness positioning mechanism has a wire harness positioning opening, and the wire harness clamping mechanism has a clamping block and a manual clamping swing arm that drives the clamping block to move toward the wire harness positioning opening for clamping.
2. The simplified wire harness quick-clamp terminal device according to claim 1, characterized in that: The wire harness positioning mechanism includes a stop block disposed on the base, the stop block having a wire harness positioning block, and the wire harness positioning opening being disposed on the wire harness positioning block.
3. The simplified wire harness quick-clamp terminal device according to claim 2, characterized in that: The wiring harness positioning block and the stop block are detachably connected.
4. The simplified wire harness quick-clamp terminal device according to claim 1, characterized in that: The wire harness clamping mechanism includes a support seat mounted on a base, a lead screw mounted on the support seat, a clamping block mounted on one end of the lead screw, and a manual pressing arm mounted on the other end of the lead screw. When the manual pressing arm is pressed down, it drives the clamping block to move toward the wire harness positioning opening.
5. A simplified wire harness quick-clamp terminal device according to claim 4, characterized in that: The clamping block is connected to the lead screw by an adjusting nut.
6. The simplified wire harness quick-clamp terminal device according to claim 4, characterized in that: The support base is detachably mounted on the base.
7. The simplified wire harness quick-clamp terminal device according to claim 1, characterized in that: The base has a suction cup at its bottom.
8. A simplified wire harness quick-clamp terminal device according to claim 7, characterized in that: There are at least two suction cups.
9. A simplified wire harness quick-clamp terminal device according to claim 1, characterized in that: The base is also equipped with balance adjustment bolts.
10. A simplified wire harness quick-clamp terminal device according to claim 9, characterized in that: There are at least two balance adjustment bolts.
Citation Information
Patent Citations
Wire harness terminal penetrating jig
CN217769041U