Distillation reaction device for preparing electronic grade chemicals
By introducing a stirring and cleaning mechanism and a replaceable filter screen into the distillation reaction apparatus, the problems of heat loss, uneven heating, and sediment removal during the distillation process are solved, achieving uniform heating and liquid filtration, thus improving the distillation effect and quality.
Patent Information
- Application Number
- CN202423009492.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2034-12-06
Smart Images

Figure CN223788071U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of distillation apparatus technology, specifically a distillation reaction apparatus for the preparation of electronic-grade chemicals. Background Technology
[0002] Electronic-grade chemicals mainly include electronic chemicals, which are characterized by their wide variety, strong specialization, and broad professional scope. Electronic chemicals are at the forefront of the "electronic chemicals-components / parts-complete machines" industrial chain. Their process level and product quality directly and significantly affect the function and properties of components / parts, and in turn, affect the performance of end products through industrial transmission. Therefore, electronic-grade chemicals play a crucial role in the electronics industry and are of great significance for improving the performance of electronic products and promoting the development of the electronics industry. Distillation reaction equipment is required in the production of electronic-grade chemicals.
[0003] Existing distillation reactors are not suitable for heat preservation during the distillation process, resulting in some heat loss.
[0004] A distillation reactor is disclosed in patent document CN102179058A. By wrapping a cavity with an outer layer around the perimeter of the reactor, the steam generated by the reactor heating enters the cavity of the insulation layer from the steam circulation inlet, circulates in the cavity, and then exits from the steam outlet. This reduces the energy loss of the reactor cavity, plays a role in heat preservation, and saves heating energy.
[0005] However, this distillation reactor cannot filter the liquid during feeding, cannot achieve uniform heating inside during heating, and cannot stir and clean the precipitate, thus reducing the distillation effect. Utility Model Content
[0006] The purpose of this invention is to provide a distillation reaction apparatus for the preparation of electronic-grade chemicals, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a distillation reaction apparatus for the preparation of electronic-grade chemicals, comprising a heating furnace and a distillation barrel placement plate, wherein the distillation barrel placement plate is slidably installed on the front opening of the heating furnace, a distillation barrel is freely installed on the upper part of the distillation barrel placement plate, a distillation barrel cover is snapped to the top of the distillation barrel, a thermometer is fixedly installed on the top right side of the distillation barrel cover, a feed barrel is fixedly installed on the top left side of the distillation barrel cover, a feed barrel cover is snapped to the top of the feed barrel, and a stirring and cleaning mechanism is respectively provided in the feed barrel and the distillation barrel;
[0008] The stirring and cleaning mechanism includes a feeding tank stirring and cleaning mechanism and a distillation tank stirring and cleaning mechanism;
[0009] The feeding barrel stirring and cleaning mechanism includes: a feeding motor, a feeding motor rod, a feeding stirring rod, a feeding cleaning block, and a feeding extension rod. The feeding motor is fixedly installed on the top of the feeding barrel cover, the feeding motor rod is fixedly installed at the output end of the feeding motor, the feeding stirring rod is fixedly installed inside the feeding motor rod, the feeding extension rod is fixedly installed on the right side of the middle rod of the feeding stirring rod, and the feeding cleaning block is fixedly installed at the front end of the feeding extension rod.
[0010] The distillation barrel stirring and cleaning mechanism includes: a distillation barrel motor, a gear, a distillation motor rod, a distillation stirring rod, a distillation extension rod, and a distillation cleaning block. The distillation barrel motor is fixedly installed at the bottom of the distillation barrel, the gear is fixedly installed at the output end of the distillation barrel motor, the distillation motor rod is fixedly installed at the output end of the gear, the distillation stirring rod is fixedly installed inside the distillation motor rod, the distillation extension rod is fixedly installed on the right side of the middle rod of the distillation stirring rod, and the distillation cleaning block is fixedly installed at the front end of the distillation extension rod.
[0011] Preferably, the front of the heating furnace has a through groove for placing the distillation barrel placement plate, and the distillation barrel cover and the feed barrel cover are respectively connected to the top of the distillation barrel and the feed barrel by snap-fit.
[0012] Preferably, the stirring and cleaning mechanism is supplied with output by the feeding motor and the distillation barrel motor, respectively, which drives the stirring and cleaning mechanism to operate. The gear drives the gear connected to the output end of the distillation barrel motor to start rotating through the distillation barrel motor. The gear movement causes the gear connected to the distillation motor rod to start rotating, thereby the distillation motor rod operates and drives the distillation stirring rod to rotate.
[0013] Preferably, the distillation cleaning block and the feed cleaning block are fixedly installed at the front ends of the distillation extension rod and the feed extension rod, respectively, and are attached to the inner walls of the distillation tank and the feed tank, respectively, without affecting the stirring motion.
[0014] Preferably, a filter screen is provided at the bottom of the inside of the feeding hopper, and the filter screen can be replaced and cleaned. A control valve is fixedly installed at the feeding end of the feeding hopper, and the control valve can stably control the feeding amount.
[0015] Preferably, a one-way valve is fixedly installed at the top center of the distillation barrel lid, and a condensation collection mechanism is provided on the top of the one-way valve;
[0016] The condensation collection mechanism includes: an inlet pipe, a condenser pipe, a placement plate, a fixing rod, an adjustable fixing buckle, a receiving pipe, and a conical flask. The inlet pipe is fixedly installed on the top of the distillation barrel lid via a one-way valve. The condenser pipe is fixedly installed on the surface of the inlet pipe. The fixing rod is fixedly installed on the top of the placement plate. The adjustable fixing buckle is slidably installed on the surface of the fixing rod. The receiving pipe is fixedly installed at the end of the inlet pipe, and the conical flask is fixedly installed at the end of the receiving pipe.
[0017] Preferably, the inlet pipe is provided with a one-way valve at both the bend and the connection point. The one-way valve only allows gas to flow from the inside of the distillation tank to the inside of the inlet pipe. The top of the placement plate is provided with a hole for placing the fixing rod.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. In the distillation reaction apparatus for preparing electronic-grade chemicals, when the heating furnace heats the distillation tank through the stirring and cleaning mechanism, the precipitates and deposits inside the tank are stirred up, resulting in more uniform heating of the distillation tank and effectively improving the distillation effect.
[0020] 2. The distillation reaction apparatus for preparing electronic-grade chemicals is equipped with a replaceable and cleanable filter screen in the feed tank to filter the liquid during feeding, reducing turbidity in the distillation tank. A thermometer is installed on the lid of the distillation tank to control the heating temperature, thereby effectively improving the distillation effect. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0022] Figure 2 This is a front view structural diagram of the present utility model;
[0023] Figure 3 This is an enlarged view of the heating furnace of this utility model;
[0024] Figure 4 This is an enlarged view of the feed tank and distillation tank of this utility model;
[0025] Figure 5 This is an enlarged view of the feeding, mixing, and cleaning mechanism of this utility model;
[0026] Figure 6 This is an enlarged view of the distillation stirring and cleaning mechanism of this utility model;
[0027] Figure 7 This is an enlarged view of the filter screen of this utility model.
[0028] In the diagram: 1. Heating furnace; 2. Distillation barrel; 3. Feed barrel; 4. Gas inlet pipe; 5. Condenser pipe; 6. Placement plate; 7. Conical flask; 101. Distillation barrel placement plate; 201. Distillation barrel lid; 202. Thermometer; 203. Distillation barrel motor; 204. Gear; 205. Distillation motor rod; 206. Distillation stirring rod; 207. Distillation extension rod; 208. Distillation cleaning block; 301. Feeding motor; 302. Control valve; 303. Feeding motor rod; 304. Feeding stirring rod; 305. Feeding cleaning block; 306. Feeding extension rod; 307. Feed barrel lid; 308. Filter screen; 401. One-way valve; 601. Fixing rod; 602. Adjustable fixing buckle; 701. Receiving pipe. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-7 This utility model provides a technical solution:
[0031] Example 1: A distillation reaction apparatus for preparing electronic-grade chemicals, comprising a heating furnace 1 and a distillation tank placement plate 101. The distillation tank placement plate 101 is slidably installed on the front opening of the heating furnace 1. A distillation tank 2 is freely installed on the upper part of the distillation tank placement plate 101. A distillation tank cover 201 is snapped to the top of the distillation tank 2. A thermometer 202 is fixedly installed on the top right side of the distillation tank cover 201. A feed tank 3 is fixedly installed on the top left side of the distillation tank cover 201. A feed tank cover 307 is snapped to the top of the feed tank 3. A stirring and cleaning mechanism is respectively provided in the feed tank 3 and the distillation tank 2.
[0032] The mixing and cleaning mechanism includes a feeding tank mixing and cleaning mechanism and a distillation tank mixing and cleaning mechanism;
[0033] The feeding barrel stirring and cleaning mechanism includes: a feeding motor 301, a feeding motor rod 303, a feeding stirring rod 304, a feeding cleaning block 305, and a feeding extension rod 306. The feeding motor 301 is fixedly installed on the top of the feeding barrel cover 307. The feeding motor rod 303 is fixedly installed at the output end of the feeding motor 301. The feeding stirring rod 304 is fixedly installed inside the feeding motor rod 303. The feeding extension rod 306 is fixedly installed on the right side of the middle rod of the feeding stirring rod 304. The feeding cleaning block 305 is fixedly installed at the front end of the feeding extension rod 306.
[0034] The feeding motor 301 drives the feeding motor rod 303 to operate. The rotation of the feeding motor rod 303 drives the feeding stirring rod 304 to operate. The feeding stirring rod 304 is connected to the feeding cleaning block 305 through the feeding extension rod 306. The rotation of the feeding stirring rod 304 drives the feeding cleaning block 305 to start cleaning the inner wall of the feeding barrel.
[0035] Example 2: Based on Example 1, the distillation barrel stirring and cleaning mechanism includes: a distillation barrel motor 203, a gear 204, a distillation motor rod 205, a distillation stirring rod 206, a distillation extension rod 207, and a distillation cleaning block 208. The distillation barrel motor 203 is fixedly installed at the bottom of the distillation barrel 2, the gear 204 is fixedly installed at the output end of the distillation barrel motor 203, the distillation motor rod 205 is fixedly installed at the output end of the gear 204, the distillation stirring rod 206 is fixedly installed inside the distillation motor rod 205, the distillation extension rod 207 is fixedly installed on the right side of the middle rod of the distillation stirring rod 206, and the distillation cleaning block 208 is fixedly installed at the front end of the distillation extension rod 207.
[0036] The gear 204 drives the output end of the distillation barrel motor 203 to start rotating. The movement of the gear 204 causes the gear 204 connected to the distillation motor rod 205 to start rotating, which in turn drives the distillation motor rod 205 to operate. The rotation of the distillation motor rod 205 drives the distillation stirring rod 206 to operate. The distillation stirring rod 206 is connected to the distillation cleaning block 208 through the distillation extension rod 207. The rotation of the distillation stirring rod 206 drives the distillation cleaning block 208 to start cleaning the inner wall of the distillation barrel.
[0037] Example 3: Based on Examples 1 and 2, a filter screen 308 is provided at the bottom of the inside of the feed tank 3. The filter screen 308 is connected to the bottom of the feed tank through a slot to filter impurities in the distillate and can be cleaned and replaced.
[0038] Working principle: The distillation barrel 2 is placed on the distillation barrel placement plate 101 and heated by the heating furnace 1. The distillate enters the feed barrel 3 and is stirred and filtered. The flow rate is controlled by the control valve 302 and enters the distillation barrel 2 for stirring and heating. During the process, distillation gas is generated. The distillation gas enters the gas inlet pipe 4 through the one-way valve 401 and flows to the receiving pipe 701. During the process, the gas is liquefied into liquid through the condenser pipe 5 and finally enters the conical flask 7 for collection through the receiving pipe 701.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A distillation reaction apparatus for the preparation of electronic-grade chemicals, comprising a heating furnace (1) and a distillation tank placement plate (101), characterized in that: The distillation barrel placement plate (101) is slidably installed on the front opening of the heating furnace (1). A distillation barrel (2) is installed on the upper part of the distillation barrel placement plate (101). A distillation barrel cover (201) is snapped to the top of the distillation barrel (2). A thermometer (202) is fixedly installed on the right side of the top of the distillation barrel cover (201). A feed barrel (3) is fixedly installed on the left side of the top of the distillation barrel cover (201). A feed barrel cover (307) is snapped to the top of the feed barrel (3). A stirring and cleaning mechanism is provided in the feed barrel (3) and the distillation barrel (2). The stirring and cleaning mechanism includes a feeding tank stirring and cleaning mechanism and a distillation tank stirring and cleaning mechanism; The feeding barrel stirring and cleaning mechanism includes: a feeding motor (301), a feeding motor rod (303), a feeding stirring rod (304), a feeding cleaning block (305), and a feeding extension rod (306). The feeding motor (301) is fixedly installed on the top of the feeding barrel cover (307). The feeding motor rod (303) is fixedly installed at the output end of the feeding motor (301). The feeding stirring rod (304) is fixedly installed inside the feeding motor rod (303). The feeding extension rod (306) is fixedly installed on the right side of the middle rod of the feeding stirring rod (304). The feeding cleaning block (305) is fixedly installed at the front end of the feeding extension rod (306). The distillation barrel stirring and cleaning mechanism includes: a distillation barrel motor (203), a gear (204), a distillation motor rod (205), a distillation stirring rod (206), a distillation extension rod (207), and a distillation cleaning block (208). The distillation barrel motor (203) is fixedly installed at the bottom of the distillation barrel (2). The gear (204) is fixedly installed at the output end of the distillation barrel motor (203). The distillation motor rod (205) is fixedly installed at the output end of the gear (204). The distillation stirring rod (206) is fixedly installed inside the distillation motor rod (205). The distillation extension rod (207) is fixedly installed on the right side of the middle rod of the distillation stirring rod (206). The distillation cleaning block (208) is fixedly installed at the front end of the distillation extension rod (207).
2. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 1, characterized in that: The heating furnace (1) has a through groove on the front for placing the distillation barrel placement plate (101). The distillation barrel cover (201) and the feed barrel cover (307) are respectively connected to the top of the distillation barrel (2) and the feed barrel (3) by snap-fit.
3. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 1, characterized in that: The stirring and cleaning mechanism is controlled separately by the feeding motor (301) and the distillation tank motor (203), and a filter screen (308) is provided at the bottom of the inside of the feeding tank (3).
4. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 1, characterized in that: The distillation cleaning block (208) and the feed cleaning block (305) are fixedly installed at the front end of the distillation extension rod (207) and the feed extension rod (306) respectively, and are attached to the inner wall of the distillation tank (2) and the feed tank (3) respectively without affecting the stirring motion.
5. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 1, characterized in that: The bottom of the feed hopper (3) is provided with a slot for placing a filter screen (308), and a control valve (302) is fixedly installed at the feed end of the feed hopper (3).
6. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 1, characterized in that: A one-way valve (401) is fixedly installed at the top center of the distillation barrel cover (201), and a condensation collection mechanism is provided on the top of the one-way valve (401). The condensation collection mechanism includes: an inlet pipe (4), a condenser pipe (5), a placement plate (6), a fixing rod (601), an adjustable fixing buckle (602), a receiving pipe (701), and a conical flask (7). The inlet pipe (4) is fixedly installed on the top of the distillation barrel cover (201) by connecting a one-way valve (401). The condenser pipe (5) is fixedly installed on the surface of the inlet pipe (4). The fixing rod (601) is fixedly installed on the top of the placement plate (6). The adjustable fixing buckle (602) is slidably installed on the surface of the fixing rod (601). The receiving pipe (701) is fixedly installed at the end of the inlet pipe (4). The conical flask (7) is fixedly installed at the end of the receiving pipe (701).
7. The distillation reaction apparatus for preparing electronic-grade chemicals according to claim 6, characterized in that: One-way valves (401) are provided at the bends and connections of the air intake pipe (4), and holes for placing the fixing rod (601) are provided at the top of the placement plate (6).
Citation Information
Patent Citations
Distillation reactor
CN102179058A