Gabion net metal wire straightening device

Abstract

The utility model discloses a gabion net metal wire straightening device which comprises a working table, a frame is arranged at the top end of the working table, a wire inlet pipe is installed on one side of the frame, a wire outlet pipe is installed on the other side of the frame, bearing seats are installed on the outer side of the wire inlet pipe and the outer side of the wire outlet pipe, a driving wheel is installed on one side of the working table, and a driving wheel is installed on the other side of the working table. A driven wheel is installed on the outer side of the wire inlet pipe, and a synchronous belt is installed between the driven wheel and the driving wheel. By arranging the driving wheel, the wire inlet pipe, the driven wheel, the frame, the mounting seat, the metal rollers and the through grooves, multidirectional rolling of the metal wire is realized, the driving wheel operates to drive the driven wheel to control the wire inlet pipe, the frame and the wire outlet pipe to rotate, the six groups of through grooves are controlled to rotate around the metal wire, and the metal wire is moved in cooperation with the movement of the metal wire. And the outer side of the metal wire is rolled by 360 degrees, so that the metal wire is uniformly stressed and is straightened into a straight line, and the straightening effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of gabion mesh processing technology, specifically a gabion mesh wire straightening device. Background Technology

[0002] Gabion mesh is a box-shaped structure made of high-corrosion-resistant, high-strength, and ductile low-carbon steel wire or PVC-coated steel wire, woven mechanically. The diameter of its edge wires is generally larger than the diameter of the mesh wire to increase strength. During the production of gabion mesh, the coiled metal wire needs to be straightened before being woven into a mesh using mechanical equipment. Generally, cross-shaped rollers are used to straighten the metal wire. However, the metal wire is only subjected to pressure from four sides, resulting in uneven stress. Furthermore, the longer the metal wire, the more prone it is to bending, affecting the straightening effect. Therefore, a gabion mesh metal wire straightening device is provided. Utility Model Content

[0003] The purpose of this invention is to provide a straightening device for gabion wire mesh to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a gabion wire straightening device, comprising a workbench, a frame at the top of the workbench, an inlet pipe installed on one side of the frame, an outlet pipe installed on the other side of the frame, bearing seats installed on the outer sides of both the inlet and outlet pipes, a drive wheel installed on one side of the workbench, a driven wheel installed on the outer side of the inlet pipe, and a synchronous belt installed between the driven wheel and the drive wheel, two sets of mounting seats installed inside the frame, metal rollers installed inside the mounting seats, a threaded rod installed at the top of the mounting seat, and the threaded rod penetrating the interior of a fixing plate, forming a fixed connection between the fixing plate and the frame.

[0005] Preferably, the six sets of mounting bases are distributed symmetrically and equally spaced in pairs inside the frame.

[0006] Preferably, the mounting base is provided with sliders on both sides, and a pointer is provided on the outer side of the slider.

[0007] Preferably, the outer side of the frame is provided with multiple sets of through slots, and the positions of the through slots correspond to the positions of the sliders. A sliding structure is formed between the through slots and the sliders, and a scale is installed on the outer side of the frame at the position of the through slot.

[0008] Preferably, a circular tube is provided on one side of the outlet tube, and a support frame is installed at the bottom end of the circular tube, and the bottom end of the support frame is fixedly connected to the workbench.

[0009] Preferably, a photoelectric sensor is installed at the top of the circular tube, and a controller is installed on the outside of the circular tube, and the controller is electrically connected to the photoelectric sensor through a wire.

[0010] Compared with the prior art, the beneficial effects of this utility model are:

[0011] (1) By setting up a drive wheel, inlet tube, driven wheel, frame, mounting base, metal roller and through groove, the metal wire is rolled in multiple directions. The operation of the drive wheel will drive the driven wheel to control the inlet tube, frame and outlet tube to rotate, and control the six through grooves to rotate around the metal wire. In conjunction with the movement of the metal wire, the outer side of the metal wire is rolled 360°, so that the metal wire is evenly stressed and straightened into a straight line, thereby improving the straightening effect.

[0012] (2) By setting a fixed plate, threaded rod, slider, through groove, scale and pointer, the straightening size adjustment is realized. The rotation of the threaded rod, together with the limitation of the slider and through groove, controls the vertical movement of the mounting seat inside the frame, changes the distance between the two sets of metal rollers, and the distribution of the scale and pointer makes it easy to accurately adjust the distance between the metal rollers to adapt to metal wires of different diameters, thereby improving the flexibility of use.

[0013] (3) By setting up a round tube, controller, mounting base and photoelectric sensor, the length of the metal wire can be monitored. The round tube can cover the outside of the metal to reduce the influence of external factors on the photoelectric sensor. The operation of the photoelectric sensor, according to the system program inside the controller, can detect the displacement of the metal wire and count the length of the metal wire, so as to facilitate accurate control of the length of the metal wire. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view structural diagram of the present utility model;

[0016] Figure 2 This is a frontal cross-sectional view of the present invention.

[0017] Figure 3 This is a side view of the structure of this utility model;

[0018] Figure 4This is a partial sectional view of the frame structure of this utility model from the side.

[0019] Figure 5 This is a partial sectional view of the circular tube structure of this utility model from the side.

[0020] Figure 6 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0021] Explanation of the reference numerals in the figure:

[0022] 1. Workbench; 2. Drive wheel; 3. Inlet pipe; 4. Driven wheel; 5. Bearing seat; 6. Frame; 7. Fixing plate; 8. Threaded rod; 9. Outlet pipe; 10. Round tube; 11. Controller; 12. Support frame; 13. Mounting base; 14. Slider; 15. Metal roller; 16. Through slot; 17. Scale; 18. Pointer; 19. Photoelectric sensor. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Please see Figure 1-6This utility model provides an embodiment of a gabion wire straightening device, including a workbench 1, a frame 6 at the top of the workbench 1, an inlet pipe 3 on one side of the frame 6, an outlet pipe 9 on the other side of the frame 6, bearing seats 5 on the outer sides of both the inlet pipe 3 and the outlet pipe 9, a drive wheel 2 on one side of the workbench 1, a driven wheel 4 on the outer side of the inlet pipe 3, and a synchronous belt between the driven wheel 4 and the drive wheel 2. Two sets of mounting seats 13 are installed inside the frame 6, and metal rollers 15 are installed inside the mounting seats 13. A threaded rod 8 is installed at the top of the mounting seat 13 and passes through the interior of the fixing plate 7. The fixing plate 7 and the frame 6 are fixedly connected. The six sets of mounting seats 13 are symmetrically distributed in pairs at equal intervals inside the frame 6 to perform multiple rolling straightening on the wire.

[0026] Specifically, as shown in the figure, during use, the operation of the drive wheel 2 will drive the driven wheel 4 to control the rotation of the inlet tube 3, frame 6, and outlet tube 9, and control the six sets of through grooves 16 to rotate around the metal wire. In conjunction with the movement of the metal wire, the outer side of the metal wire will be rolled 360°.

[0027] Slider 14 is provided on both sides of the mounting base 13, and pointer 18 is provided on the outside of slider 14. Multiple through slots 16 are provided on the outside of the frame 6, and the position of through slot 16 corresponds to the position of slider 14. A sliding structure is formed between through slot 16 and slider 14. A scale 17 is installed on the outside of the frame 6 at the position of through slot 16. The cooperation between scale 17 and pointer 18 facilitates precise adjustment of the distance between metal rollers 15.

[0028] Specifically, as shown in the figure, during use, the rotation of the threaded rod 8, combined with the restriction of the slider 14 and the through groove 16, controls the vertical movement of the mounting base 13 inside the frame 6, changing the distance between the two sets of metal rollers 15 to accommodate metal wires of different diameters.

[0029] A circular tube 10 is provided on one side of the outlet tube 9, and a support frame 12 is installed at the bottom end of the circular tube 10. The bottom end of the support frame 12 is fixedly connected to the workbench 1. A photoelectric sensor 19 is installed at the top of the circular tube 10, and a controller 11 is installed on the outside of the circular tube 10. The controller 11 is electrically connected to the photoelectric sensor 19 through a wire. The circular tube 10 can be covered on the outside of the metal to reduce the influence of external factors on the photoelectric sensor 19.

[0030] Specifically, as shown in the figure, during use, the displacement of the metal wire can be detected and the length of the metal wire can be counted by the operation of the photoelectric sensor 19 and the system program inside the controller 11, so as to control the length of the metal wire.

[0031] Working principle: In use, first, take the metal wire to be straightened, insert the metal wire into the inlet tube 3, and pass it through the frame 6, outlet tube 9, and round tube 10 in sequence. Adjust the distance between the metal rollers 15 according to the diameter of the metal wire. Use a tool to control the rotation of the threaded rod 8, and control the vertical movement of the mounting base 13 inside the frame 6 to change the distance between the two sets of metal rollers 15. With the help of the distribution of the scale 17 and pointer 18, it is easy to accurately adjust the distance between the metal rollers 15. Clamped on the outside of the metal wire. Subsequently, the control motor drives the drive wheel 2, which in turn drives the driven wheel 4 to control the rotation of the inlet pipe 3, frame 6, and outlet pipe 9. This controls the six sets of through grooves 16 to rotate around the metal wire, and in conjunction with the movement of the metal wire, rolls the outer side of the metal wire 360° to straighten it into a straight line. Then, during the movement of the metal wire, the photoelectric sensor 19 can detect the displacement of the metal wire and count the length of the metal wire according to the system program inside the controller 11, thus completing the use of the gabion mesh metal wire straightening device.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A gabion wire straightening device comprising a workbench (1), characterised in that: The top end of the workbench (1) is provided with a frame (6), one side of the frame (6) is provided with an inlet pipe (3), the other side of the frame (6) is provided with an outlet pipe (9), the outer sides of the inlet pipe (3) and the outlet pipe (9) are provided with bearing seats (5), one side of the workbench (1) is provided with a driving wheel (2), the outer side of the inlet pipe (3) is provided with a driven wheel (4), a synchronous belt is arranged between the driven wheel (4) and the driving wheel (2), the inside of the frame (6) is provided with two groups of mounting seats (13), the inside of the mounting seat (13) is provided with a metal roller (15), the top end of the mounting seat (13) is provided with a threaded rod (8), the threaded rod (8) penetrates through the inside of a fixed plate (7), and the fixed plate (7) and the frame (6) are fixedly connected.

2. A gabion wire straightening device according to claim 1, characterised in that: Six groups of the mounting seat (13) are symmetrically and equidistantly distributed in the frame (6).

3. A gabion wire straightening device according to claim 1, characterised in that: Both sides of the mounting seat (13) are provided with sliding blocks (14), and the outer sides of the sliding blocks (14) are provided with pointers (18).

4. A gabion wire straightening device according to claim 1, characterised in that: The outer side of the frame (6) is provided with a plurality of through grooves (16), the positions of the through grooves (16) correspond to the positions of the sliding blocks (14), the through grooves (16) and the sliding blocks (14) form a sliding structure, and a scale (17) is arranged at the position of the through groove (16) on the outer side of the frame (6).

5. A gabion wire straightening device according to claim 1, characterised in that: One side of the outlet pipe (9) is provided with a circular pipe (10), and the bottom end of the circular pipe (10) is provided with a support frame (12), and the bottom end of the support frame (12) is fixedly connected with the workbench (1).

6. A gabion wire straightening device according to claim 5, wherein: The top end of the circular pipe (10) is provided with a photoelectric sensor (19), the outer side of the circular pipe (10) is provided with a controller (11), and the controller (11) is electrically connected with the photoelectric sensor (19) through wires.

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