Belt type machining assembly line

Abstract

The utility model belongs to the technical field of assembly line machining, and discloses a belt type machining assembly line which comprises a mounting base, a driving wheel and a driven wheel are rotationally arranged on the mounting base and connected through a conveying belt, a plurality of chain link tables are continuously arranged on the belt face of the conveying belt, and each chain link table is a triangular block with the cross section being a right triangle. The edge where the large acute angle of each chain link table is located is parallel to the width direction of the conveying belt and hinged to the conveying belt, the edge where the right angle of every two adjacent chain link tables is located is hinged to the edge where the small acute angle is located, a product clamp is installed on the face where the long right-angle side of each chain link table is located, and a driving mechanism is further arranged on the installation base. In the turnover process of the conveying belt, the hinge shafts between every two adjacent chain link tables and the hinge shafts between the chain link tables and the conveying belt can rotate, so that the chain link tables can be bent and turned over along with the conveying belt, machined products can be machined on the chain link tables, an assembly line type machining mode is achieved, the working efficiency is improved, and the production cost is reduced. And the equipment cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of assembly line processing technology, and in particular to a belt-type assembly line. Background Technology

[0002] With the development of industrial scale, assembly line operations have become increasingly common. Assembly line operations are achieved by arranging the various processing steps of a product into a production line and using conveyor mechanisms for staged transport. Belt conveyors are widely used for product transfer due to their simple structure and low cost. However, because belts are flexible components, they are often only used as a single conveying device and cannot be used to process the conveyed products during transport. Therefore, at each processing step, auxiliary operations such as processing stations and loading / unloading mechanisms are required, resulting in a large number of equipment and high investment costs for the entire assembly line. Utility Model Content

[0003] To solve the above problems, this utility model provides a belt-type processing production line.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a belt-driven processing production line includes a mounting base, on which a driving wheel and a driven wheel are rotatably mounted. The driving wheel and the driven wheel are connected by a conveyor belt. Several chain link platforms are continuously arranged on the surface of the conveyor belt. Each chain link platform is a triangular block with a right-angled triangular cross-section. The edge of the chain link platform containing the larger acute angle is parallel to the width direction of the conveyor belt and is hinged. The edges of adjacent chain link platforms containing right angles are hinged to the edges containing smaller acute angles. A product clamp is mounted on the surface of the chain link platform containing the longer right-angled side. The mounting base is also provided with a drive mechanism for driving the driving wheel to rotate.

[0005] By adopting the above technical solution, several chain links that are hinged to each other are continuously arranged on the surface of the conveyor belt. During the rotation of the conveyor belt, the hinge shafts between two adjacent chain links and the hinge shaft between the chain link and the conveyor belt can rotate, so that the chain links can follow the bending and rotation of the conveyor belt. In this way, by setting rigid chain links on the flexible conveyor belt, the products to be processed can be installed on the chain links by product clamps and then processed, thereby realizing a production line-style processing method, increasing work efficiency and reducing equipment costs.

[0006] Furthermore, the drive mechanism includes a drive motor and a reducer mounted on a mounting base. The output shaft of the drive motor is provided with a drive pulley, and the input shaft of the reducer is provided with a driven pulley. The drive pulley and the driven pulley are connected by a transmission belt, and the output shaft of the reducer is connected to the drive pulley shaft.

[0007] By adopting the above technical solution, a drive motor, a drive pulley, a reducer, a driven pulley, and a transmission belt are set up. The drive motor drives the drive pulley to rotate, which in turn drives the driven pulley to rotate under the transmission action of the transmission belt. This drives the reducer to rotate, which in turn drives the drive pulley to rotate, thus driving the conveyor belt to run.

[0008] Furthermore, the drive mechanism also includes a cam divider mounted on the mounting base. The input shaft of the cam divider is connected to the output shaft of the reducer via a coupling, and the output shaft of the cam divider is connected to the axle of the drive wheel.

[0009] By adopting the above technical solution, a cam divider is set up, which makes the conveyor belt run intermittently, thereby causing the chain link platform on the conveyor belt to move intermittently, driving the product to stay at the processing position for a specified time for processing.

[0010] Furthermore, there are two driven wheels, which are respectively arranged on both sides of the driving wheel.

[0011] By adopting the above technical solution, a driven wheel is set on each side of the driving wheel, which provides sufficient support for the conveyor belt, the chain links and products on it.

[0012] In summary, this utility model has the following beneficial effects: In this application, by continuously arranging a number of chain link platforms that are hinged to each other end-to-end on the surface of the conveyor belt, the hinge shafts between adjacent chain link platforms and between the chain link platform and the conveyor belt can rotate during the conveyor belt's rotation, allowing the chain link platform to follow the bending and rotation of the conveyor belt. In this way, by setting rigid chain link platforms on the flexible conveyor belt, the products to be processed can be installed on the chain link platforms by product clamps for processing, thereby realizing a production line-style processing method, increasing work efficiency, and reducing equipment costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0014] Figure 2 This is a structural schematic diagram from another angle of an embodiment of the present invention;

[0015] Figure 3 This is a structural schematic diagram of the conveyor belt and chain link platform of an embodiment of the present invention.

[0016] In the diagram: 10. Mounting base; 11. Drive wheel; 12. Driven wheel; 13. Conveyor belt; 20. Chain link platform; 21. Product clamp; 30. Drive mechanism; 31. Drive motor; 32. Reducer; 33. Drive pulley; 34. Driven pulley; 35. Transmission belt; 36. Cam divider. Detailed Implementation

[0017] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0018] like Figure 1-3 As shown in the illustration, this application discloses a belt-driven processing production line, including a mounting base 10, a conveyor belt 13, a chain link platform 20, and a drive mechanism 30. The mounting base 10 is used to install on the ground or a frame, serving as the support structure for the entire production line, and is used to mount equipment such as the conveyor belt 13 and the drive mechanism 30. A drive wheel 11 and a driven wheel 12 are rotatably mounted on the mounting base 10, connected by the conveyor belt 13. The chain link platform 20 is arranged on the surface of the conveyor belt 13 and rotates synchronously with the conveyor belt 13. The drive mechanism 30 is mounted on the mounting base 10 and is used to drive the drive wheel 11 to rotate, thereby driving the conveyor belt 13 and the chain link platform 20 to operate.

[0019] Specifically, the drive mechanism 30 includes a drive motor 31, a reducer 32, and a cam divider 36 mounted on the mounting base 10. A drive pulley 33 is mounted on the output shaft of the drive motor 31, and a driven pulley 34 is mounted on the input shaft of the reducer 32. The drive pulley 33 and the driven pulley 34 are connected by a transmission belt 35. Thus, the drive motor 31 drives the drive pulley 33 to rotate, which in turn drives the driven pulley 34 to rotate under the action of the transmission belt 35, thereby driving the reducer 32. The output shaft of the reducer 32 is connected to the input shaft of the cam divider 36 via a coupling. The output shaft of the cam divider 36 is connected to the axle of the drive wheel 11, thereby transmitting the power of the drive motor 31 to the drive wheel 11 through the reducer 32 and the cam divider 36. The cam divider 36 converts the continuous rotation of the input shaft into intermittent rotation of the output shaft, causing the drive wheel 11 to rotate intermittently under the continuous drive of the drive motor 31. This allows the conveyor belt 13 to operate intermittently, providing a certain amount of time for product processing. By using the cam divider 36, it is not necessary to constantly start and stop the drive motor 31, thus extending the service life of the drive motor 31.

[0020] During setup, the length of the conveyor belt 13 can be adjusted according to the required length of the production line, and the number of driven pulleys 12 can be adjusted accordingly. Generally, two driven pulleys 12 are used, arranged on either side of the drive pulley 11. When the conveyor belt 13 is long, the number of driven pulleys 12 can be increased to ensure sufficient support for the conveyor belt 13 and prevent sagging due to insufficient tension when the conveyor belt 13 is too long. If the production line has high requirements for the product's stopping position, a synchronous belt is selected for the conveyor belt 13 to facilitate precise positioning of the product; if the production line has low requirements for the product's stopping position, a friction belt is selected for the conveyor belt 13, resulting in lower production costs.

[0021] The chain link platform 20 is a triangular block with a right-angled triangular cross-section. During arrangement, the edge containing the larger acute angle of the chain link platform 20 is parallel to and intersects with the width direction of the conveyor belt 13. The edges containing the right angles of adjacent chain link platforms 20 are hinged to the edges containing the smaller acute angles, thus connecting the chain link platforms 20 end-to-end continuously on the conveyor belt 13. Because all connections are hinged, the hinge shafts between adjacent chain link platforms 20 and between the chain link platform 20 and the conveyor belt 13 can rotate during the rotation of the conveyor belt 13, allowing the chain link platform 20 to bend and rotate along with the conveyor belt 13. A product clamp 21 is installed on the surface containing the longer right-angled side of the chain link platform 20. The product clamp 21 is used to install and fix the products to be processed, allowing the products to move on the chain link platform 20, thereby realizing a streamlined processing method, increasing work efficiency, and reducing equipment costs.

[0022] The operating principle of a belt-driven processing line in this embodiment is as follows: the length of the conveyor belt 13 is designed according to the processing steps of the product, and the size of the chain link platform 20 is designed according to the size of the product. The chain link platform 20 is continuously arranged on the conveyor belt 13. During operation, the product to be processed is installed on the product clamp 21 of the chain link platform 20, and then the drive motor 31 is started. Under the power transmission of the reducer 32 and the cam divider 36, the drive wheel 11 rotates intermittently, thereby causing the conveyor belt 13 to move intermittently, that is, the conveyor belt 13 moves a certain distance and then stops for a period of time. Through specific parameter design, the running distance of the conveyor belt 13 is the distance between two processes, and the stopping time of the conveyor belt 13 is the processing time required for one process. In this way, the product to be processed can stay for a certain time in each process for processing, thereby completing the production line production of the product.

[0023] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A belt conveyor production line, characterized in that: The system includes a mounting base (10), on which a drive wheel (11) and a driven wheel (12) are rotatably mounted. The drive wheel (11) and the driven wheel (12) are connected by a conveyor belt (13). Several chain link platforms (20) are continuously arranged on the surface of the conveyor belt (13). Each chain link platform (20) is a triangular block with a right-angled cross-section. The edge of the chain link platform (20) with the larger acute angle is parallel to and intersects with the width direction of the conveyor belt (13). The edges of two adjacent chain link platforms (20) with right angles are hinged to the edges with smaller acute angles. A product clamp (21) is mounted on the surface of the chain link platform (20) with the longer right angle. The mounting base (10) is also provided with a drive mechanism (30) for driving the drive wheel (11) to rotate.

2. The belt conveyor production line according to claim 1, characterized in that: The drive mechanism (30) includes a drive motor (31) and a reducer (32) mounted on the mounting base (10). The output shaft of the drive motor (31) is provided with a drive pulley (33), and the input shaft of the reducer (32) is provided with a driven pulley (34). The drive pulley (33) and the driven pulley (34) are connected by a transmission belt (35). The output shaft of the reducer (32) is connected to the drive pulley (11) axle.

3. The belt conveyor production line according to claim 1, characterized in that: The drive mechanism (30) also includes a cam divider (36) mounted on the mounting base (10). The input shaft of the cam divider (36) is connected to the output shaft of the reducer (32) via a coupling, and the output shaft of the cam divider (36) is connected to the axle of the drive wheel (11).

4. The belt conveyor production line according to claim 1, characterized in that: Two driven wheels (12) are provided and are respectively arranged on both sides of the driving wheel (11).

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