Electric toothbrush alloy wire unwinding rapid metering piece

Abstract

The utility model relates to the field of metal wire winding and unwinding counting equipment, in particular to an electric toothbrush alloy wire unwinding rapid metering piece which comprises an unwinding mechanism, a working table is arranged below the unwinding mechanism, a traction mechanism is arranged on one side of the unwinding mechanism, a storage mechanism is arranged on the rear portion of the working table, and the storage mechanism is arranged on the working table. The alloy wire is monitored in real time through the groove type photoelectric sensor, the groove type photoelectric sensor and the calculation device work cooperatively, the pay-off speed is accurately calculated according to the length of the alloy wire, the rotating speed of the driving motor and the duration that the photoelectric sensing end is shielded by the alloy wire, reliable data is provided for subsequent control and metering, and through the design of the magnetic sleeve rod, the upper sleeve frame and the lower sleeve frame, the pay-off efficiency is improved. The mounting and dismounting process of the winding reel is simplified, an operator can quickly replace the winding reel, the operation convenience is greatly improved, and the production efficiency is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to metal wire material unwinding and winding metering equipment field especially relates to a kind of electric toothbrush alloy wire unwinding quick metering piece. BACKGROUND

[0002] With the rapid expansion of electric toothbrush market, optimization of production process and efficiency improvement become important tasks faced by manufacturers. In the production process of electric toothbrush, alloy wire is widely used in the connection and fixation of brush head and bristles as a key material. Alloy wire usually has good electrical conductivity and corrosion resistance, which provides guarantee for the stability and durability of electric toothbrush.

[0003] However, the traditional alloy wire unwinding metering equipment has many shortcomings in actual use. First of all, when using traditional equipment, due to the lack of accurate metering system, it is difficult to ensure the length accuracy of alloy wire during unwinding process, which may lead to production disorder, resource waste and even product unqualification. This not only affects production efficiency, but also causes economic loss to enterprises.

[0004] Moreover, the installation and disassembly design of winding drum of traditional unwinding equipment is often very complex. Operators need to spend a lot of time when replacing winding drum, which is tedious and prone to error, increasing downtime and labor cost. UTILITY MODEL CONTENT

[0005] The utility model aims to provide an electric toothbrush alloy wire unwinding quick metering piece to solve the problem that traditional unwinding equipment cannot ensure the length accuracy of alloy wire during unwinding process as mentioned in the background technology, and the installation and disassembly design of winding drum of traditional unwinding equipment is complex, and replacing winding drum wastes time.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, an electric toothbrush alloy wire unwinding quick metering piece, comprising an unwinding mechanism, a workbench is arranged below the unwinding mechanism, a traction mechanism is arranged on one side of the unwinding mechanism, and a storage mechanism is arranged at the rear of the workbench.

[0007] As preferred in the utility model, the unwinding mechanism comprises a support frame, a drive motor is arranged on one side of the support frame, a magnetic sleeve rod is arranged on the output end of the drive motor, a buckle frame is arranged on the other side of the support frame, shaft holes are arranged on the support frame and the buckle frame, the buckle frame comprises a lower sleeve frame, an upper sleeve frame is arranged on the lower sleeve frame, one side of the lower sleeve frame and the upper sleeve frame is hingedly connected, a magnetic attraction locking buckle is arranged on the other side between the upper sleeve frame and the lower sleeve frame, and a pull ring is arranged on the magnetic attraction locking buckle.

[0008] As preferred in the utility model, the traction mechanism comprises a support block, a pair of traction wheels are vertically arranged on the support block.

[0009] As a preferred embodiment of this invention, the traction mechanism is provided with a guide plate on the side away from the unwinding mechanism.

[0010] As a preferred embodiment of this utility model, a computing device is provided on one side of the workbench, a slotted photoelectric sensor is provided on one side of the guide plate, the computing device is electrically connected to the slotted photoelectric sensor, and the drive motor is electrically connected to the computing device.

[0011] As a preferred embodiment of the present invention, the storage mechanism includes a storage platform, and several winding drum storage rods are provided above the storage platform.

[0012] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0013] 1. By using a slotted photoelectric sensor to detect the alloy wire, and combining it with a computing device to calculate the wire feeding rate based on the alloy wire length, drive motor speed, and the time the photoelectric sensing end is blocked, the accurate measurement of the wire feeding rate is achieved, providing accurate data for subsequent control and measurement.

[0014] 2. The magnetic sleeve rod, upper sleeve frame, and lower sleeve frame of the equipment simplify the installation and disassembly process of the winding drum, enabling quick replacement and convenient operation, thereby significantly improving production efficiency and safety. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the overall structure of this utility model;

[0017] Figure 3 This is a structural view of the overall back of this utility model;

[0018] Figure 4 This is a structural diagram of the upper part of the workbench of this utility model;

[0019] Figure 5 This utility model Figure 4 Enlarged view of the structure at point A.

[0020] Reference numerals: 1. Unwinding mechanism; 101. Support frame; 102. Drive motor; 103. Magnetic sleeve; 104. Shaft hole; 105. Lower sleeve; 106. Upper sleeve; 107. Magnetic locking buckle; 108. Dial ring; 2. Worktable; 3. Traction mechanism; 301. Support block; 302. Traction wheel; 4. Storage mechanism; 401. Storage platform; 402. Winding drum storage rod; 5. Wire guide plate; 6. Calculation device; 7. Alloy wire; 8. Winding drum; 9. Winding drum shaft; 10. Groove photoelectric sensor. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0022] This utility model provides a technical solution: a rapid unwinding and metering component for an electric toothbrush alloy wire, such as... Figures 1-2 It includes an unwinding mechanism 1, a workbench 2 below the unwinding mechanism 1, a traction mechanism 3 on one side of the unwinding mechanism 1, and a storage mechanism 4 at the rear of the workbench 2.

[0023] like Figure 2 , Figure 4 , Figure 5 As shown, the unwinding mechanism 1 includes a support frame 101. A drive motor 102 is provided on one side of the support frame 101. A magnetic sleeve rod 103 is provided at the output end of the drive motor 102. A fastening frame is provided on the other side of the support frame 101. A shaft hole 104 is provided on both the support frame 101 and the fastening frame. The shaft hole 104 is located between the upper sleeve 106 and the lower sleeve 105. The fastening frame includes a lower sleeve 105. An upper sleeve 106 is provided on the lower sleeve 105. One side of the lower sleeve 105 and the upper sleeve 106 are hinged to each other. A magnetic locking buckle 107 is provided on the other side between the upper sleeve 106 and the lower sleeve 105. A dial ring 108 is provided on the magnetic locking buckle 107.

[0024] like Figure 4 As shown, the traction mechanism 3 includes a support block 301, on which a pair of traction wheels 302 are vertically arranged. The traction mechanism 302 can prevent the alloy wire from getting tangled.

[0025] like Figure 1 As shown, the traction mechanism 3 is provided with a guide plate 5 on the side away from the unwinding mechanism 1. The guide plate 5 makes it easy for the operator to find the end of the alloy wire.

[0026] like Figure 1 As shown, a computing device 6 is provided on one side of the workbench 2, and a slotted photoelectric sensor 10 is provided on one side of the guide plate 5. The computing device 6 is electrically connected to the slotted photoelectric sensor 10, and the drive motor 102 is electrically connected to the computing device 6.

[0027] like Figure 3 As shown, the storage mechanism 4 includes a storage platform 401, and several winding drum storage rods 402 are provided above the storage platform 401. The winding drum storage rods 402 can be used to store winding drums that have been unwound or are about to be unwound.

[0028] In practice, the operator first removes the winding drum 8 from the winding drum storage rod 402, inserts the winding drum shaft 9 into the hole of the winding drum 8, lifts the upper sleeve 106 by hand using the lever ring 108, and then inserts one end of the winding drum shaft 9 into the shaft hole 104 of the support frame 101. One end of the winding drum shaft 9 contacts and is attracted to the magnetic sleeve rod 103. Then, the other end of the winding drum shaft 9 is placed into the shaft hole 104 on the lower sleeve 105, and the upper sleeve 106 is lowered so that the magnetic locking buckle 107 locks, completing the installation of the winding drum 8. Subsequently, one end of the alloy wire 7 is wrapped around the traction wheel 302 on the traction mechanism 3, and then the alloy wire 7 passes through the wire hole between the guide plate 5 and the slotted photoelectric sensor 10 to the unwinding end. The drive motor 102 is started, and the drive motor 102 drives the magnetic sleeve rod 103 to rotate, which in turn drives the winding drum 8 to rotate, starting the unwinding process. As the unwinding continues, the photoelectric sensing end of the slotted photoelectric sensor 10 is continuously blocked by the alloy wire 7, continuously outputting a signal. The computing device 6 will calculate the unwinding rate based on the length of the alloy wire 7, the speed of the drive motor 102, and the time the photoelectric sensing end of the slotted photoelectric sensor 10 is blocked by the alloy wire 7. During this process, the operator can input the required length of alloy wire 7 as one roll, and the computing device 6 will use this data for rapid measurement.

[0029] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A rapid unwinding metering component for an electric toothbrush alloy wire, characterized in that: Including unwinding mechanism (1), the workbench (2) is equipped below unwinding mechanism (1), one side of unwinding mechanism (1) is equipped with traction mechanism (3), the rear of workbench (2) is equipped with storage mechanism (4).

2. The electric toothbrush alloy wire unwinding and quick metering component according to claim 1, characterized in that: The unwinding mechanism (1) comprises a support frame (101), one side of the support frame (101) is provided with a drive motor (102), the output end of the drive motor (102) is provided with a magnetic sleeve rod (103), the other side of the support frame (101) is provided with a buckle frame, the support frame (101) and the buckle frame are both provided with shaft holes (104), the buckle frame comprises a lower sleeve frame (105), the lower sleeve frame (105) is provided with an upper sleeve frame (106), one side of the lower sleeve frame (105) and the upper sleeve frame (106) are hingedly connected, the other side between the upper sleeve frame (106) and the lower sleeve frame (105) is provided with a magnetic attraction locking buckle (107), the magnetic attraction locking buckle (107) is provided with a dial ring (108).

3. The electric toothbrush alloy wire unwinding and quick metering component according to claim 2, characterized in that: The traction mechanism (3) comprises a support block (301), and a pair of traction wheels (302) are vertically arranged on the support block (301).

4. The electric toothbrush alloy wire unwinding and quick metering component according to claim 3, characterized in that: The traction mechanism (3) is provided with a wire guide plate (5) away from the unwinding mechanism (1).

5. The electric toothbrush alloy wire unwinding and quick metering component according to claim 4, characterized in that: One side of the workbench (2) is provided with a computing device (6), one side of the wire guide plate (5) is provided with a slot photoelectric sensor (10), the computing device (6) is electrically connected with the slot photoelectric sensor (10), and the drive motor (102) is electrically connected with the computing device (6).

6. The electric toothbrush alloy wire unwinding and quick metering component according to claim 5, characterized in that: The storage mechanism (4) comprises a storage platform (401), and a plurality of wire winding cylinder storage rods (402) are arranged above the storage platform (401).

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