Sound box

By employing a combination structure of support frame, speaker, grille and cover in the speaker box, and using U-shaped retaining cavity and fasteners for fixation, the problems of long bonding time and deformation of iron mesh glue are solved, realizing rapid installation and stable fixation, which is suitable for mass production.

CN223798319UActive Publication Date: 2026-01-13SHENZHEN FENDA TECH CO LTD
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Patent Information

Application Number
CN202520332293.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-13
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

In the existing technology, the method of gluing the iron mesh onto the speaker shell requires a long preparation process, especially in mass production where a large production space is needed. Furthermore, the iron mesh is prone to stress deformation during the gluing process, leading to inaccurate assembly.

Method used

It adopts a combination structure of support frame, speaker, mesh cover and face cover. The mesh cover and the panel have a U-shaped cross-section and are provided with a retaining cavity. The panel is snapped into the retaining cavity and fixed by fasteners, which replaces glue bonding and achieves quick installation and stable fixation.

Benefits of technology

It enables rapid installation of the mesh cover without requiring a large production space. Once fixed, it is not easily moved, enhancing the stability of the mesh cover, meeting appearance ID requirements, and is suitable for widespread promotion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sound box, which comprises a support frame, a loudspeaker, a mesh enclosure and a surface cover, and is characterized in that the loudspeaker is mounted on the support frame; the net cover comprises a cover body and a plurality of limiting blocks, the limiting blocks are vertically arranged on the edges of the cover body respectively, and the cover body and the limiting blocks jointly define a clamping cavity; the face cover is provided with a sound hole, the face cover comprises a panel and a protruding part arranged on the inner wall of the panel in a protruding mode, the cross section of the cover body and the cross section of the panel are both in a U shape, the sound hole sequentially penetrates through the protruding part and the panel, the panel is clamped in the clamping cavity, the protruding part is connected with the supporting frame and covers the loudspeaker, and the sound hole and the loudspeaker are correspondingly arranged. The mesh enclosure can be rapidly installed on the surface cover, traditional glue bonding is replaced, a large production placing space is not needed, the fixed mesh enclosure cannot move relative to the surface cover, the panel can provide sufficient internal support for the enclosure body, the mesh enclosure can be effectively prevented from falling and deforming in the falling process, and the service life of the mesh enclosure is prolonged. And the requirement of the market on the appearance ID of the loudspeaker box outdoor unit is met.
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Description

Technical Field

[0001] This utility model relates to the field of electronic device structure technology, and in particular to a speaker. Background Technology

[0002] A speaker is a device that converts audio signals into sound. The speaker is the terminal of the entire audio system. Its function is to convert audio electrical energy into corresponding sound energy and radiate it into space. It is an extremely important component of the audio system, responsible for converting electrical signals into sound signals for people to hear directly. A wire mesh is often installed on the outer shell of the speaker to cover the sound hole and protect the speaker at the sound hole.

[0003] However, wire mesh is usually glued to the outer shell. This process requires a long time to prepare the pre-production steps. Especially for larger products and mass production, a large production and placement space is needed. In addition, the wire mesh is prone to stress deformation during the glue application and solidification process, which can easily cause it to move and result in the wire mesh not being assembled into the required position after the glue has solidified. Utility Model Content

[0004] This utility model provides a speaker that aims to solve the technical problem that in the prior art, the iron mesh is generally glued to the outer shell of the speaker. This operation requires a long time for preparation of the pre-process, especially for larger products and mass production, which requires a large production and placement space. In addition, the iron mesh is prone to stress deformation during the glue application and solidification process, which can easily cause it to move and result in the iron mesh not being assembled into the required position after the glue has solidified.

[0005] This utility model provides a speaker, comprising:

[0006] Support frame;

[0007] A loudspeaker, which is mounted on the support frame;

[0008] A mesh cover, comprising a cover body and multiple limiting blocks, each of the limiting blocks being vertically disposed on each edge of the cover body, the cover body and the limiting blocks together forming a holding cavity;

[0009] The cover has a sound hole. The cover includes a panel and a protrusion on the inner wall of the panel. The cross-section of the cover and the panel is U-shaped. The sound hole passes through the protrusion and the panel in sequence. The panel is snapped into the holding cavity. The protrusion is connected to the support frame and covers the speaker. The sound hole is correspondingly arranged with the speaker.

[0010] Furthermore, the support frame includes a base and a middle shell. The protrusion is connected to the base through the middle shell. The middle shell includes a connecting plate, a first side plate, and a second side plate. The first side plate and the second side plate are respectively connected to the two ends of the connecting plate at an angle. The first side plate and the second side plate respectively cover the upper and lower sides of the protrusion. The speaker is connected to the middle shell.

[0011] Furthermore, the protrusion includes an annular guide plate and an annular surrounding plate, both of which protrude from the panel. The annular guide plate is located inside the annular surrounding plate, and the annular surrounding plate is connected to the middle shell and covers the speaker. The annular guide plate has a guide hole, and the panel has a through hole communicating with the guide hole. The through hole and the guide hole constitute the sound hole.

[0012] Furthermore, the middle shell also includes an annular cover plate, which protrudes from the connecting plate and extends into the annular enclosure plate.

[0013] Furthermore, the protrusion also includes multiple support ridges, each of which protrudes from the outer sidewalls of the left and right sides of the annular enclosure, and the support ridges are connected to the inner wall of the panel.

[0014] Furthermore, the protrusion also includes a plurality of reinforcing ribs, each of which protrudes from the outer sidewalls on the upper and lower sides of the annular enclosure, and the first sidewall and the second sidewall respectively abut against the corresponding reinforcing rib.

[0015] Furthermore, the speaker also includes a plurality of first fasteners, the middle shell is provided with a plurality of first through holes, and the face cover is provided with a plurality of first threaded holes. The first fasteners pass through the corresponding first through holes and are connected to the first threaded holes.

[0016] Furthermore, the middle shell also includes a plurality of first studs that are all protruding from the connecting plate, and the first through hole passes through the connecting plate and the first studs in sequence. The face cover also includes a plurality of second studs that are all protruding from the face panel, and the second studs are located between the annular guide plate and the annular surrounding plate. The first threaded hole is provided on the second stud.

[0017] Furthermore, the speaker also includes a plurality of second fasteners, the base includes a base platform and a plurality of third studs protruding from the base platform, the base is provided with a plurality of second through holes, the second through holes passing through the base platform and the third studs in sequence;

[0018] The middle shell also includes a plurality of fourth studs that are all protruding from the connecting plate. The middle shell also has a plurality of third through holes. The third through holes pass through the connecting plate and the fourth studs in sequence. The first through hole, the second through hole and the third through hole are all countersunk holes. The third studs are inserted into a portion of the third through holes.

[0019] The cover also includes a plurality of fifth studs that are protruding from the panel. The fifth studs are provided with second threaded holes. The second fastener passes through the second through hole and the third through hole in sequence and then connects to the second threaded hole.

[0020] Furthermore, the speaker is provided with a plurality of fourth through holes and a plurality of fifth through holes. One end of the speaker is clamped between a portion of the first stud and a portion of the second stud, and the other end is clamped between the fourth stud and the fifth stud. The second fastener passes through the second through hole, the third through hole and the fourth through hole in sequence and is connected to the second threaded hole. A portion of the first fastener passes through the corresponding first through hole and the fifth through hole in sequence and is connected to the corresponding first threaded hole.

[0021] Compared with the prior art, the beneficial effects of this utility model include at least the following:

[0022] In this utility model, both the cover body and the panel in the faceplate have U-shaped cross-sections. A retaining cavity is provided on the cover, and the panel can be snapped into the retaining cavity, so that the cover can be quickly installed on the faceplate, replacing the traditional glue bonding. It does not require a large production and placement space. The fixed cover will not move relative to the faceplate, and the panel can provide sufficient internal support for the cover body. It can effectively prevent the cover from deforming during drop, meeting the market's requirements for the appearance ID of the speaker's external unit, so that the speaker can be widely promoted. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the speaker structure provided in an embodiment of the present utility model;

[0024] Figure 2 for Figure 1 explosion Figure 1 ;

[0025] Figure 3 for Figure 1 explosion Figure 2 ;

[0026] Figure 4 This is a schematic diagram of the structure of the face cover and mesh cover combined according to an embodiment of the present utility model;

[0027] Figure 5 A schematic diagram of the structure of the mesh cover provided in this embodiment of the utility model;

[0028] Figure 6 A schematic diagram of the structure of the faceplate provided in an embodiment of this utility model;

[0029] Figure 7 This is a schematic diagram of the structure of the middle shell provided in an embodiment of the present utility model.

[0030] In the picture:

[0031] 10. Support frame; 11. Base; 111. Abutment; 112. Third stud; 113. Second through hole; 12. Middle shell; 121. Connecting plate; 122. First side plate; 123. Second side plate; 124. Annular cover; 125. First through hole; 126. First stud; 127. Fourth stud; 128. Third through hole; 20. Speaker; 21. Fourth through hole; 22. Fifth through hole; 30. Mesh cover; 31. Holding cavity 32. Cover; 33. Limiting block; 40. Face cover; 41. Sound hole; 42. Panel; 421. Through hole; 43. Protrusion; 431. Annular guide plate; 4311. Guide hole; 432. Annular surrounding plate; 433. Support ridge; 434. Reinforcing rib; 44. Protective retaining ring; 45. First threaded hole; 46. Second stud; 47. Fifth stud; 471. Second threaded hole; 50. First fastener; 60. Second fastener. Detailed Implementation

[0032] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0033] Please see Figures 1 to 7 As shown in the figure, this utility model embodiment discloses a speaker, mainly used as a secondary speaker. The speaker includes a support frame 10, a speaker 20, a grille 30, and a cover 40. The speaker 20 is mounted on the support frame 10. The grille 30 is provided with a retaining cavity 31. The grille 30 includes a cover body 32 and a plurality of limiting blocks 33. Each limiting block 33 is vertically disposed on each edge of the cover body 32. The cover body 32 and each limiting block 33 together enclose the retaining cavity 31. The grille 30 can be made of iron mesh material.

[0034] The cover 40 is provided with a sound hole 41. The cover 40 includes a panel 42 and a protrusion 43 protruding from the inner wall of the panel 42. The cross-section of the cover 32 and the panel 42 is U-shaped. The sound hole 41 passes through the protrusion 43 and the panel 42 in sequence. The panel 42 can be snapped into the holding cavity 31 by a jig to limit the front-back, up-down and left-right directions of the panel 42, resulting in a combination of the large-bellied mesh cover 30 and the cover 40. The protrusion 43 is connected to the support frame 10 and covers the speaker 20. The sound hole 41 is set correspondingly to the speaker 20. The speaker mesh cover 30 can be quickly installed on the cover 40, replacing the traditional glue bonding. It does not require a large production placement space. The fixed mesh cover 30 will not move relative to the cover 40, meeting the market's requirements for the appearance ID of the speaker's exterior unit.

[0035] In this embodiment, the support frame 10 includes a base 11 and a middle shell 12. The protrusion 43 is connected to the base 11 through the middle shell 12. The middle shell 12 includes a connecting plate 121, a first side plate 122, and a second side plate 123. The first side plate 122 and the second side plate 123 are respectively connected to the upper and lower ends of the connecting plate 121 at an angle. The first side plate 122 is perpendicular to the connecting plate 121, and the second side plate 123 is set at an obtuse angle to the connecting plate 121. The bottom of the U-shaped panel 42 is inclined. The first side plate 122 and the second side plate 123 respectively cover the upper and lower sides of the protrusion 43. The speaker 20 is connected to the middle shell 12.

[0036] The protrusion 43 includes an annular guide plate 431 and an annular surrounding plate 432. Both the annular surrounding plate 432 and the annular guide plate 431 protrude from the panel 42. The annular guide plate 431 is located inside the annular surrounding plate 432. The annular guide plate 431 and the annular surrounding plate 432 are spaced apart. The annular surrounding plate 432 is connected to the middle shell 12 and covers the speaker 20. The annular guide plate 431 has a guide hole 4311. The panel 42 has a through hole 421 communicating with the guide hole 4311. The inner diameter of the through hole 421 is smaller than the inner diameter of the guide hole 4311. The through hole 421 and the guide hole 4311 constitute the sound hole 41.

[0037] In some embodiments, the faceplate 40 further includes a protective retaining ring 44, which is installed on the inner wall of the through hole 421. The protective retaining ring 44 is formed by a plurality of coaxially arranged rings and a cross. The protective retaining ring 44 can prevent foreign objects from entering the sound hole 41 and damaging the speaker 20.

[0038] The middle shell 12 also includes an annular baffle 124, which protrudes from the connecting plate 121 and extends into the annular enclosure 432, reducing the probability of external dust entering directly from the gap between the faceplate 40 and the middle shell 12.

[0039] The speaker also includes an EVA gasket, which is ring-shaped and sandwiched between the ring-shaped enclosure 432 and the middle shell 12 to provide a sealing and waterproof function.

[0040] In some embodiments, the protrusion 43 further includes a plurality of support ribs 433, each support rib 433 protruding from the outer sidewalls on the left and right sides of the annular surrounding plate 432, and the support ribs 433 are connected to the inner wall of the panel 42 to enhance the strength of the cover 40.

[0041] In some embodiments, the protrusion 43 further includes a plurality of reinforcing ribs 434, each reinforcing rib 434 protruding from the outer sidewalls of the upper and lower sides of the annular surrounding plate 432, and the first side plate 122 and the second side plate 123 respectively abutting against the corresponding reinforcing ribs 434 to further enhance the strength of the cover 40.

[0042] In this embodiment, the speaker also includes a plurality of first fasteners 50, the middle shell 12 is provided with a plurality of first through holes 125, and the face cover 40 is provided with a plurality of first threaded holes 45. The first fasteners 50 pass through the corresponding first through holes 125 and are connected to the first threaded holes 45, thereby fixing the face cover 40 to the middle shell 12.

[0043] The middle shell 12 also includes a plurality of first studs 126 that are all protruding on the connecting plate 121. The first through hole 125 passes through the connecting plate 121 and the first studs 126 in sequence. The first studs 126 are located inside the annular cover 124. The cover 40 also includes a plurality of second studs 46 that are all protruding on the panel 42. The number of the first fastener 50, the first studs 126 and the second studs 46 are all four. The second studs 46 are located between the annular guide plate 431 and the annular surrounding plate 432. The first threaded hole 45 is provided on the second stud 46. The first studs 126 and the corresponding second studs 46 are provided.

[0044] The speaker also includes multiple second fasteners 60. The base 11 includes a base 111 and multiple third studs 112 protruding from the side of the base 111. The base 111 is used to place on a table. The base 11 has multiple second through holes 113, which pass through the base 111 and the third studs 112 in sequence. The middle shell 12 also includes multiple fourth studs 127 protruding from the connecting plate 121. The middle shell 12 also has multiple third through holes 128, which pass through the connecting plate 121 and the fourth studs 127 in sequence. The first through hole 125, the second through hole 113 and the third through hole 128 are all countersunk holes. The third studs 112 are inserted into part of the third through holes 128 to play a guiding and positioning role.

[0045] The cover 40 also includes multiple fifth studs 47 that are protruding from the panel 42. The fifth studs 47 are provided with second threaded holes 471. There are two of each of the second fasteners 60, the third stud 112, the fourth stud 127 and the fifth stud 47. The second fasteners 60 pass through the corresponding second through holes 113 and the third through holes 128 in sequence and are connected to the second threaded holes 471, thereby fixing the middle shell 12 to the base 11.

[0046] The speaker 20 is provided with multiple fourth through holes 21 and multiple fifth through holes 22, with two of each. The fourth through holes 21 and the fifth through holes 22 are respectively located on the upper and lower sides of the speaker 20. One end of the speaker 20 is clamped between a portion of the first stud 126 and a portion of the second stud 46, and the other end is clamped between the fourth stud 127 and the fifth stud 47. A portion of the first fastener 50 passes through the corresponding first through hole 125 and the fifth through hole 22 in sequence and is connected to the corresponding first threaded hole 45. The second fastener 60 passes through the second through hole 113, the third through hole 128 and the fourth through hole 21 in sequence and is connected to the second threaded hole 471, thereby fixing the speaker 20.

[0047] The speaker assembly method includes the following steps:

[0048] Step S101: Assemble the net cover 30 and the face cover 40. First, align the panel 42 in the face cover 40 with the cover body 32 in the net cover 30. Then, use a jig to bend and press the limiting block 33 in the face cover 40 so that the cover body 32 in the net cover 30 is snapped into the retaining cavity 31 of the face cover 40, ensuring sufficient internal support during the fall and preventing the net cover 30 from deforming upon falling.

[0049] Step S102: Assemble the speaker 20 and the middle shell 12. First, align the speaker 20 with the wires soldered between the cover 40 and the middle shell 12 from step S101. One end of the speaker 20 is clamped between a portion of the first stud 126 and a portion of the second stud 46, and the other end is clamped between the fourth stud 127 and the fifth stud 47. Then, a portion of the first fastener 50 passes through the first through hole 125 at the upper end of the middle shell 12 and connects to the corresponding first threaded hole 45 at the upper end of the cover 40. Another portion of the first fastener 50 passes through the corresponding first through hole 125 at the lower end of the middle shell 12 and the fifth through hole 22 at the lower end of the speaker 20 and connects to the corresponding first threaded hole 45 at the lower end of the cover 40, thereby fixing the cover 40 to the middle shell 12.

[0050] Step S103: Assemble the base 11. Use multiple second fasteners 60 to fix the base 11 to the middle shell 12 of step S102. The third stud 112 on the base 11 is inserted into the third through hole 128 in the middle of the middle shell 12. The second fasteners 60 pass through the second through hole 113 of the base 11, the third through hole 128 of the middle shell 12 and the fourth through hole 21 at the upper end of the speaker 20 in sequence, and then connect to the second threaded hole 471 in the middle of the face cover 40, thereby fixing the middle shell 12 to the base 11 and completing the assembly.

[0051] In summary, the cross-sections of the cover body 32 in the mesh cover 30 and the panel 42 in the face cover 40 of this utility model are both U-shaped. A retaining cavity 31 is provided on the mesh cover 30, and the panel 42 can be snapped into the retaining cavity 31, thereby enabling the mesh cover 30 to be quickly installed on the face cover 40, replacing the traditional glue bonding. It does not require a large production and placement space. The fixed mesh cover 30 will not move relative to the face cover 40, and the panel 42 can provide sufficient internal support for the cover body 32, effectively preventing the mesh cover 30 from deforming during a drop. This meets the market's requirements for the appearance ID of the speaker's external unit, making the speaker suitable for widespread promotion.

[0052] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A speaker, characterized in that, include: Support frame; A loudspeaker, which is mounted on the support frame; A mesh cover, comprising a cover body and multiple limiting blocks, each of the limiting blocks being vertically disposed on each edge of the cover body, the cover body and the limiting blocks together forming a holding cavity; The cover has a sound hole. The cover includes a panel and a protrusion on the inner wall of the panel. The cross-section of the cover and the panel is U-shaped. The sound hole passes through the protrusion and the panel in sequence. The panel is snapped into the holding cavity. The protrusion is connected to the support frame and covers the speaker. The sound hole is correspondingly arranged with the speaker.

2. The speaker according to claim 1, characterized in that, The support frame includes a base and a middle shell. The protrusion is connected to the base through the middle shell. The middle shell includes a connecting plate, a first side plate, and a second side plate. The first side plate and the second side plate are respectively connected to the two ends of the connecting plate at an angle. The first side plate and the second side plate respectively cover the upper and lower sides of the protrusion. The speaker is connected to the middle shell.

3. The speaker according to claim 2, characterized in that, The protrusion includes an annular guide plate and an annular surrounding plate. Both the annular surrounding plate and the annular guide plate protrude from the panel. The annular guide plate is located inside the annular surrounding plate. The annular surrounding plate is connected to the middle shell and covers the speaker. The annular guide plate has a guide hole. The panel has a through hole communicating with the guide hole. The through hole and the guide hole constitute the sound hole.

4. The speaker according to claim 3, characterized in that, The middle shell also includes an annular cover plate, which protrudes from the connecting plate and extends into the annular enclosure plate.

5. The speaker according to claim 3, characterized in that, The protrusion also includes multiple support ridges, each of which protrudes from the outer sidewalls of the left and right sides of the annular enclosure and is connected to the inner wall of the panel.

6. The speaker according to claim 5, characterized in that, The protrusion also includes a plurality of reinforcing ribs, each of which protrudes from the outer sidewalls of the upper and lower sides of the annular enclosure, and the first side plate and the second side plate abut against the corresponding reinforcing rib.

7. The speaker according to claim 3, characterized in that, The speaker also includes a plurality of first fasteners, the middle shell is provided with a plurality of first through holes, and the face cover is provided with a plurality of first threaded holes. The first fasteners pass through the corresponding first through holes and are connected to the first threaded holes.

8. The speaker according to claim 7, characterized in that, The middle shell also includes a plurality of first studs that are all protruding from the connecting plate. The first through hole passes through the connecting plate and the first studs in sequence. The face cover also includes a plurality of second studs that are all protruding from the face panel. The second studs are located between the annular guide plate and the annular surrounding plate. The first threaded hole is provided on the second stud.

9. The speaker according to claim 8, characterized in that, The speaker also includes a plurality of second fasteners, and the base includes a base platform and a plurality of third studs protruding from the base platform. The base is provided with a plurality of second through holes, which pass through the base platform and the third studs in sequence. The middle shell also includes a plurality of fourth studs that are all protruding from the connecting plate. The middle shell also has a plurality of third through holes. The third through holes pass through the connecting plate and the fourth studs in sequence. The first through hole, the second through hole and the third through hole are all countersunk holes. The third studs are inserted into a portion of the third through holes. The cover also includes a plurality of fifth studs that are protruding from the panel. The fifth studs are provided with second threaded holes. The second fastener passes through the second through hole and the third through hole in sequence and then connects to the second threaded hole.

10. The speaker according to claim 9, characterized in that, The speaker is provided with a plurality of fourth through holes and a plurality of fifth through holes. One end of the speaker is clamped between a portion of the first stud and a portion of the second stud, and the other end is clamped between the fourth stud and the fifth stud. The second fastener passes through the second through hole, the third through hole and the fourth through hole in sequence and is connected to the second threaded hole. A portion of the first fastener passes through the corresponding first through hole and the fifth through hole in sequence and is connected to the corresponding first threaded hole.