Non-fried rice crust production device

By using edible salt as a heat transfer medium and a specific structural design in the production of rice crusts, the problem of high oil content in fried rice crusts has been solved, achieving uniform frying and improved heat utilization, ensuring food health and energy efficiency.

CN223799266UActive Publication Date: 2026-01-16HENAN SHANGKOUWA FOOD CO LTD +1
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Patent Information

Application Number
CN202520460049.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-01-16
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Current methods of producing rice crust mainly involve deep-frying, resulting in rice crust containing a large amount of oil. Long-term consumption of this type of rice crust is harmful to human health and has low calorie utilization.

Method used

Using edible salt as the heat transfer medium, the rice crust dough is evenly fried through a structure consisting of a feeding cylinder, a mixing drum, and inner and outer guide spiral blades. The use of oil is reduced during the frying process, and the heat utilization rate is improved through the recycling of salt.

Benefits of technology

It achieves even heating and quick stir-frying of rice crust, reduces the use of oil, maintains food health, saves energy, and improves calorie utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rice crust production, in particular to a non-fried rice crust production device. Comprising a machine shell, a feeding barrel is arranged in the machine shell, a heating mechanism is arranged between the machine shell and the feeding barrel, a mixing and frying roller is arranged in the feeding barrel, a feeding hopper is arranged at one end of the machine shell and conveys materials into the mixing and frying roller through a feeding pipe, a screening mechanism is arranged on the lower portion of the other end of the machine shell, and inner guide spiral blades are arranged on the inner wall of the mixing and frying roller. An outer guide spiral blade opposite to the inner guide spiral blade in direction is arranged on the outer wall of the mixing and frying roller; according to the utility model, rice crust blanks are processed in a stir-frying manner, and the rice crust blanks are stir-fried by taking edible salt as a heat transfer medium, so that the rice crust stir-frying machine has the advantages of uniform heating and quick stir-frying in the stir-frying process, and meanwhile, the use of grease is reduced, and the health of food is ensured; through the use of the feeding barrel, the mixing and frying roller, the inner guide spiral blade, the outer guide spiral blade and other structures, the loss of heat in salt is reduced, and the effect of saving energy is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pot production technical field, concretely relates to a non -fried pot production device. BACKGROUND

[0002] Pot is the pot when stewing rice and is close to the pot and is formed into a layer of rice grain in block shape. Main raw materials have rice, millet, soybean, corn flour etc. Thick intestines and stomach, digestion assisting edible efficacy, but weak stomach and chronic gastritis, not thinking food person are not suitable for eating.

[0003] With the improvement of people's living standards, the nutritional value requirement of leisure food is also higher and higher. Fried food is one of the foods that many consumers like, although fried food is delicious, but it has the harm that can not be ignored to human health, eating fried food has the risk of increasing the disease, leading to obesity, damaging the cardiovascular system, destroying the nutritional components, being easy to be on fire or constipation, the great harm to the liver, etc., and most of the pot production mainly adopts the fried way, which leads to a large amount of oil in the pot, long-term consumption, which has certain harm to human health. Therefore, the utility model provides a non -fried pot production device, adds salt as heat transfer medium in the process of processing, so that the pot blank is heated quickly in the process of frying, and the heat utilization rate is improved. CONTENT OF THE UTILITY MODEL

[0004] The utility model provides a non -fried pot production device in view of the deficiency of prior art, and the edible salt is used as heat transfer medium to fry the pot blank, the heat is uniform in the process of frying, and the salt is not taken out after frying, so that the salt is left in the device, the loss of salt heat is avoided, and the heat utilization rate is improved.

[0005] In order to realize the above technical purpose, the utility model provides the following technical scheme: a non -fried pot production device, including the casing, being equipped with the feeding cylinder in the casing, being equipped with the heating mechanism between the casing and the feeding cylinder, being equipped with the mixed frying roller in the feeding cylinder, one end of the casing is equipped with the feeding hopper, the feeding hopper is transported material to the mixed frying roller through the feeding pipe, the other end lower part of the casing is equipped with the screening mechanism, the inner wall of the mixed frying roller is equipped with the inner guide spiral blade, the outer wall of the mixed frying roller is equipped with the outer guide spiral blade opposite the direction of the inner guide spiral blade, the one end between the mixed frying roller and the inner wall of the casing is reserved with the salt interval, the barrel wall of the other end of the mixed frying roller is equipped with a plurality of groups of salt leakage holes, and the other end of the mixed frying roller passes through the casing and transports the pot to the screening mechanism.

[0006] Further, the bottom of the feeding cylinder near the one end of the feeding hopper is equipped with a salt recovery port, and the salt recovery port is equipped with a discharge valve.

[0007] Further, the mixing and frying roller is internally provided with a rotating shaft, two ends of the rotating shaft are rotatably installed on the shell, a plurality of connecting rods are arranged on the rotating shaft, and one end of the connecting rod is connected with the inner wall of the mixing and frying roller.

[0008] Further, one end of the shell is provided with a driving motor, an output end of the driving motor is connected with a driving wheel, a driven wheel is arranged on the rotating shaft, and the driven wheel and the driving wheel are connected through a belt.

[0009] Further, the heating mechanism comprises a plurality of electric heating pipes arranged on the outer wall of the feeding cylinder, and an outer layer of the electric heating pipe is provided with a heat preservation layer.

[0010] Further, the screening mechanism comprises a support, a screen frame and a filtering motor, the top of the support is obliquely arranged, the screen frame is slidably installed on the support, a guide frame is installed at the bottom of the screen frame, a discharge port is arranged on one side of the guide frame, the filtering motor is arranged at one end of the support, an output end of the filtering motor is connected with a rotating disc, and one end of the screen frame is connected with the rotating disc through a connecting rod.

[0011] Further, the other end of the screen frame is provided with a discharge hopper, and two groups of baffles are arranged on the screen frame.

[0012] Compared with the prior art, the present application has the advantages that: the present application processes the base material of pot-baits by the way of frying, and the base material of pot-baits is fried by using edible salt as a heat transfer medium, so that the heat is evenly distributed during the frying process, and the frying process is fast, and compared with the existing oil frying method, the use of oil is reduced, and the health of food is ensured; through the use of the feeding cylinder, the mixing and frying roller, the inner guide spiral blade and the outer guide spiral blade and other structures, the salt circulates in the device, the loss of heat in the salt is reduced, and the effect of saving energy is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is the overall structure schematic view of the present application;

[0014] Figure 2 is the cross-sectional structure schematic view of the present application;

[0015] Figure 3 is the cross-sectional structure schematic view of the present application;

[0016] Figure 4 is the structure schematic view of the screening mechanism of the present application.

[0017] In the figure, 1, the shell; 2, feeding cylinder; 3, heating mechanism; 31, electric heating; 32, heat preservation layer; 4, mixed frying roller; 5, feeding hopper; 6, feeding pipe; 7, screening mechanism; 71, support; 72, screen frame; 73, filter motor; 74, guide frame; 75, discharge port; 76, rotating disc; 77, connecting rod; 78, discharge hopper; 79, baffle; 8, inner guide spiral blade; 9, outer guide spiral blade; 10, salt feeding gap; 11, salt leakage hole; 12, rotating shaft; 13, connecting rod; 14, driving motor; 15, salt recovery port; 16, discharge valve. DETAILED DESCRIPTION

[0018] The following are specific embodiments of the present application, and the technical solutions of the present application are further described in conjunction with the drawings, but the present application is not limited to these embodiments.

[0019] As Figures 1-4 shown, the present application provides a non-frying pot production device, including shell 1, shell 1 is fixedly installed with feeding cylinder 2, heating mechanism 3 is arranged between shell 1 and feeding cylinder 2, mixed frying roller 4 is arranged in feeding cylinder 2, one end of shell 1 is provided with feeding hopper 5, feeding hopper 5 is arranged in mixed frying roller 4 through feeding pipe 6, the other end of shell 1 is provided with screening mechanism 7, the inner wall of mixed frying roller 4 is fixedly provided with inner guide spiral blade 8, the outer wall of mixed frying roller 4 is fixedly provided with outer guide spiral blade 9 which is opposite to the direction of inner guide spiral blade 8, the one end of mixed frying roller 4 and the inner wall of shell 1 are reserved with salt feeding gap 10, so that the one end of mixed frying roller 4 is communicated with feeding cylinder 2, a plurality of groups of salt leakage holes 11 are arranged on the barrel wall of the other end of mixed frying roller 4, and the other end of mixed frying roller 4 passes through shell 1 to convey pot bar into screening mechanism 7.

[0020] As Figures 1-3As shown, in this embodiment, the heating mechanism 3 is activated, and salt is first conveyed into the mixing drum 4 through the feed hopper 5 and feed pipe 6 to preheat the salt. The movement trajectory of the salt is as follows: the salt moves towards the discharge end of the mixing drum 4 under the action of the inner guide spiral blade 8. When it reaches the salt leakage hole 11, the salt enters the feeding cylinder 2 through the salt leakage hole 11. Under the action of the outer guide spiral blade 9, the salt is guided to the feeding end of the mixing drum 4. Through the salt inlet gap 10, the salt re-enters the mixing drum 4. The salt circulates repeatedly in the device until preheating is complete. After processing, the pre-processed rice crust dough is placed into the mixing drum 4 via a conveyor belt (not shown in the figure) in the manner of salt feeding. It mixes and contacts with the salt in the mixing drum 4. When the mixed salt and rice crust move to the salt leakage hole 11, the salt leaks through the salt leakage hole 11 into the feeding cylinder 2. The rice crust will be screened out and fall into the screening mechanism 7 for further salt screening. Compared with the existing rice crust processed by deep-frying, it can reduce the use of oil, maintain the nutrition of the rice crust, and the salt used in the production process can be recycled and reused, further increasing the utilization rate of heat.

[0021] The bottom of the feeding cylinder 2 near the feed hopper 5 is provided with a salt recovery port 15, and the salt recovery port 15 is provided with a discharge valve 16.

[0022] like Figure 2 As shown, opening the discharge valve 16 allows the salt in the device to be emptied through the salt recovery port 15, which facilitates later maintenance and replacement with new salt. During the frying process, the discharge valve 16 is always closed.

[0023] The mixing drum 4 is equipped with a rotating shaft 12. Both ends of the rotating shaft 12 are rotatably mounted on the housing 1. The rotating shaft 12 is equipped with multiple sets of connecting rods 13. One end of the connecting rod 13 is connected to the inner wall of the mixing drum 4. One end of the housing 1 is equipped with a drive motor 14. The output end of the drive motor 14 is connected to a drive wheel. The rotating shaft 12 is equipped with a driven wheel. The driven wheel and the drive wheel are connected by a belt.

[0024] like Figure 2 As shown in Figure 3, the connecting rod 13 serves two purposes: firstly, it drives the mixing drum 4 to rotate with the rotating shaft 12; secondly, it also stirs the salt and rice crust. The drive motor 14 drives the rotating shaft 12 to rotate via a belt, which in turn drives the mixing drum 4 to rotate under the action of the connecting rod 13.

[0025] The heating mechanism 3 includes multiple electric heating tubes 31 disposed on the outer wall of the feeding cylinder 2, and the outer layer of the electric heating tubes 31 is provided with a heat insulation layer 32.

[0026] like Figure 2As shown, the feeding cylinder 2 is heated by the electric heating tube 31, the feeding cylinder 2 can transfer heat to the salt, and then the salt transfers heat to the mixing and frying cylinder 4 and the crust, the crust is fried, and the heat preservation layer 32 plays the purpose of heat preservation and preventing heat loss.

[0027] The screening mechanism 7 comprises a support 71, a screen frame 72 and a filtering motor 73, the top of the support 71 is obliquely arranged, the screen frame 72 is slidably arranged on the support 71, the bottom of the screen frame 72 is provided with a guide frame 74, one side of the guide frame 74 is provided with a discharge port 75, the filtering motor 73 is arranged at one end of the support 71, the output end of the filtering motor 73 is connected with a rotating disc 76, the rotating disc 76 is rotatably connected with a connecting rod 77 on the disc surface, the other end of the connecting rod 77 is connected with one end of the screen frame 72.

[0028] As shown in the figure, Figure 4 The filtering motor 73 drives the rotating disc 76 to rotate, and drives the screen frame 72 to reciprocate under the action of the connecting rod 77, so that the salt falling into the screen frame 72 is screened out, and the screened salt falls into the guide frame 74 and is discharged along the discharge port 75.

[0029] The other end of the screen frame 72 is provided with a discharge hopper 78, and the screen frame 72 is provided with two groups of baffles 79.

[0030] As shown in the figure, Figure 4 The two groups of baffles 78 can increase the residence time of the crust on the screen frame 72, and further improve the screening effect, and the screened crust is discharged from the discharge hopper 78.

[0031] Principle of use: first start the heating mechanism 3 and the driving motor 73, drive the mixing and frying cylinder 4 to rotate, then pour the salt from the feeding hopper 5 into the mixing and frying cylinder 4 for preheating, in the preheating process, the salt enters the feeding cylinder 2 from the mixing and frying cylinder 4, and then circulates in the feeding cylinder 2, the heating mechanism 3 preheats the salt, after preheating, the preprocessed crust blank is placed into the mixing and frying cylinder 4 in the form of salt feeding through the conveyor belt, and is mixed and contacted with the salt in the mixing and frying cylinder 4, the salt and the crust move to the direction of the discharge end of the mixing and frying cylinder 4 under the action of the inner guide spiral blade 8, when the salt flows into the feeding cylinder 2 from the salt leakage hole 11, the crust is discharged from the discharge end of the mixing and frying cylinder 4 into the screen frame 72, the crust falling into the screen frame 72 reciprocates in the screen frame 72, a small amount of salt carried in the crust is screened out, the screened salt enters the guide frame 74, and then is discharged along the discharge port 75, the screened crust falls into the collection basin below the discharge hopper 78 from the discharge hopper 78; the salt falling into the feeding cylinder 2 is moved to the feeding end of the mixing and frying cylinder 4 under the action of the outer guide spiral blade 9, and then enters the mixing and frying cylinder 4 again through the salt feeding gap 10, so as to avoid the loss of heat caused by the direct discharge of the salt with the crust, and to save energy.

[0032] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or use similar ways instead, without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.

Claims

1. A non-fried crust production device comprising a casing (1), characterized in that: The casing (1) is internally provided with a feeding cylinder (2), the casing (1) and the feeding cylinder (2) are provided with a heating mechanism (3) therebetween, the feeding cylinder (2) is internally provided with a mixed frying roller (4), one end of the casing (1) is provided with a feeding hopper (5), the feeding hopper (5) is connected to the mixed frying roller (4) through a feeding pipe (6) to convey materials, the other end of the casing (1) is provided at the lower part with a screening mechanism (7), the inner wall of the mixed frying roller (4) is provided with an inner guide spiral blade (8), the outer wall of the mixed frying roller (4) is provided with an outer guide spiral blade (9) in the opposite direction of the inner guide spiral blade (8), one end of the mixed frying roller (4) is provided with a salt feeding gap (10) reserved between the inner wall of the casing (1), the other end of the mixed frying roller (4) is provided with a plurality of salt leakage holes (11) in the cylinder wall, and the other end of the mixed frying roller (4) penetrates through the casing (1) to convey the pot-baits into the screening mechanism (7).

2. The non-fried crust production apparatus according to claim 1, characterized by: The bottom of the feeding cylinder (2) near one end of the feeding hopper (5) is provided with a salt recovery port (15), and the salt recovery port (15) is provided with a discharge valve (16).

3. The non-fried crust production apparatus according to claim 1, characterized by: The mixed frying roller (4) is internally provided with a rotating shaft (12), both ends of the rotating shaft (12) are rotatably installed on the casing (1), and a plurality of connecting rods (13) are arranged on the rotating shaft (12), one end of the connecting rod (13) is connected to the inner wall of the mixed frying roller (4).

4. The non-fried crust production apparatus according to claim 3, characterized by: One end of the casing (1) is provided with a driving motor (14), the output end of the driving motor (14) is connected with a driving wheel, and a driven wheel is arranged on the rotating shaft (12), and the driven wheel and the driving wheel are connected through a belt.

5. The non-fried crust production apparatus according to claim 1, characterized by: The heating mechanism (3) comprises a plurality of electric heating pipes (31) arranged on the outer wall of the feeding cylinder (2), and the outer layer of the electric heating pipe (31) is provided with a heat preservation layer (32).

6. The non-fried crust production apparatus according to claim 1, wherein: The screening mechanism (7) comprises a support (71), a screen frame (72) and a filtering motor (73), the top of the support (71) is obliquely arranged, the screen frame (72) is slidably installed on the support (71), the bottom of the screen frame (72) is provided with a guide frame (74), one side of the guide frame (74) is provided with a discharge port (75), the filtering motor (73) is arranged at one end of the support (71), the output end of the filtering motor (73) is connected with a rotating disc (76), and one end of the screen frame (72) is connected to the rotating disc (76) through a connecting rod (77).

7. The non-fried crust production apparatus according to claim 6, characterized by: The other end of the screen frame (72) is provided with a discharge hopper (78), and the screen frame (72) is provided with two baffle plates (79).