Flange plate straightener

Abstract

The utility model provides a flange plate straightener which comprises a base, a flange clamping seat, a pipe seat, an adjusting mechanism, a flange clamping mechanism and a pipe clamping mechanism, the bottom of the base is in threaded connection with a chassis, the flange clamping seat is arranged in the base, the pipe seat is arranged above the base, supporting rods are arranged on the two sides of the pipe seat, and the other ends of the supporting rods are connected with the base; the adjusting mechanism is arranged on the flange clamping seat and is connected with the base; the flange clamping mechanism is arranged on the flange clamping seat; the pipe clamping mechanism is arranged on the pipe base and comprises two pipe clamping plates and a clamping structure. Therefore, the position between the flange plate and the steel pipe can be adjusted more conveniently, correction complexity is reduced, correction efficiency is improved, meanwhile, unoccupied areas of the steel pipe and the flange plate are reserved in the correction process, welding connection of the steel pipe and the flange plate is facilitated, and the connection effect is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to flange plate installation technical field especially relates to a flange plate corrector. BACKGROUND

[0002] The flange plate is a kind of important mechanical connecting component, and the variety and material are various, for being connected with steel pipe and equipment, flange plate is connected in the process with steel pipe, needs to be welded and installed, before welding installation, the position between flange plate and steel pipe needs to be adjusted, to ensure correct alignment and connection.

[0003] In tradition, the connection of flange plate and steel pipe relies on corrector to realize, the existing corrector relies on steel ruler and flange plate and steel pipe edge alignment, and the position between flange plate and steel pipe is adjusted multiple times, realizes the correction of flange plate, and the whole adjustment process is more cumbersome, reduces the correction efficiency, and steel ruler is attached on the surface of flange plate and steel pipe, affects the welding between flange plate and steel pipe. UTILITY MODEL CONTENTS

[0004] The utility model at least one of the technical problems in the related art is solved to some extent.

[0005] Therefore, the utility model provides a flange plate corrector, more conveniently adjust the position between flange plate and steel pipe, reduce the correction cumbersome degree, improve correction efficiency, and the spare area of steel pipe and flange plate is kept during correction process, facilitate the welding connection of steel pipe and flange plate, guarantee the connection effect.

[0006] To achieve the above-mentioned purpose, the utility model provides a flange plate corrector, including base, flange clamping seat, pipe seat, adjusting mechanism, flange clamping mechanism and pipe clamping mechanism, wherein, the bottom of base is connected with bottom disc by screw thread, the flange clamping seat is arranged in the base, the pipe seat is arranged above the base, the both sides of pipe seat are provided with support, and the other end of support is connected with base;The adjusting mechanism is arranged on the flange clamping seat, and is connected with the base;The flange clamping mechanism is arranged on the flange clamping seat;The pipe clamping mechanism is arranged on the pipe seat, and the pipe clamping mechanism includes two pipe clamping plates and clamping structure, wherein, two pipe clamping plates are arranged in the pipe seat respectively, the clamping structure is arranged on the pipe seat, and is connected with the pipe clamping plate.

[0007] According to the flange plate corrector of the utility model, the position between flange plate and steel pipe is more conveniently adjusted, the correction cumbersome degree is reduced, the correction efficiency is improved, and the spare area of steel pipe and flange plate is kept during correction process, facilitating the welding connection of steel pipe and flange plate, guaranteeing the connection effect.

[0008] In addition, the flange corrector according to the above application can have the following additional technical features.

[0009] Specifically, the adjusting mechanism comprises a first screw rod, a first rotating plate and a square rod, the first screw rod is rotationally arranged on the flange clamping seat and is connected with the base screw, the first rotating plate is arranged at the other end of the first screw rod, and the square rod is arranged on the flange clamping seat and penetrates through the base.

[0010] Specifically, the flange clamping mechanism comprises two flange clamping plates and two drivers, the two flange clamping plates are arranged in the flange clamping seat respectively, the two drivers are arranged on the corresponding flange clamping plates and are inserted into the flange clamping seat.

[0011] Specifically, the pipe clamping mechanism comprises two second screw rods, two bevel gears, a bevel gear ring, a second rotating plate, guide rods, a plurality of limiting blocks and a plurality of limiting grooves, the two second screw rods are rotationally arranged on the corresponding pipe clamping plates and are connected with the pipe base screw, the pipe base is provided with two driving grooves, the two bevel gears are arranged in the corresponding driving grooves and are sleeved on the second screw rods, the bevel gear ring is arranged in the driving groove and is connected with the corresponding bevel gear in a meshing mode, and the second rotating plate is arranged at one end of the second screw rod.

[0012] Specifically, the two guide rods are arranged on the corresponding pipe clamping plates and are inserted into the pipe base, the plurality of limiting blocks are arranged on the bevel gear, the plurality of limiting grooves are arranged on the second screw rod, and the plurality of limiting blocks are arranged on the corresponding limiting grooves.

[0013] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0014] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0015] Figure 1 FIG. 1 is a structural schematic view of a flange corrector according to an embodiment of the present application;

[0016] Figure 2 FIG. 2 is a sectional view of the flange corrector according to the embodiment of the present application;

[0017] Figure 3 FIG. 3 is a side sectional view of a flange clamping mechanism according to the embodiment of the present application;

[0018] Figure 4 It is a sectional enlarged view of the pipe clamping mechanism of an embodiment of the utility model.

[0019] As shown in the figure: 1, base; 11, bottom disc; 2, flange clamping seat; 3, pipe seat; 31, support rod; 4, adjusting mechanism; 41, first screw rod; 42, first rotating plate; 43, square bar; 5, flange clamping mechanism; 51, flange clamping plate; 52, driver; 6, pipe clamping mechanism; 61, pipe clamping plate; 62, clamping structure; 621, second screw rod; 622, bevel gear; 623, bevel gear ring; 624, second rotating plate; 625, guide rod; 626, limit block; 627, limit groove. DETAILED DESCRIPTION

[0020] The embodiments of the utility model are described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model, and cannot be understood as a limitation of the utility model. On the contrary, the embodiments of the utility model include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.

[0021] The flange disc corrector of the embodiments of the utility model is described below in combination with the drawings.

[0022] As Figures 1-4 shown, the flange disc corrector of the embodiments of the utility model comprises a base 1, a flange clamping seat 2, a pipe seat 3, an adjusting mechanism 4, a flange clamping mechanism 5 and a pipe clamping mechanism 6.

[0023] Among them, the bottom disc 11 is threadedly connected to the bottom of the base 1, the flange clamping seat 2 is arranged in the base 1, the pipe seat 3 is arranged above the base 1, the support rods 31 are arranged on both sides of the pipe seat 3, and the other ends of the support rods 31 are connected with the base 1.

[0024] It should be noted that the base 1 serves as a support component for various components, the bottom disc 11 is threadedly connected with the base 1 and serves as a support for the bottom of the flange disc, cooperates with the top steel pipe, the pipe seat 3 is arranged above the base 1, the pipe seat 3 is always in a vertical state and is perpendicular to the bottom disc 1, is used for fixing the steel pipe, and the two support rods 31 fix and support the pipe seat 3, and since the pipe seat 3 is above the base 1, there is a large space, which facilitates welding and installation when the steel pipe and the flange disc are connected.

[0025] Among them, the adjusting mechanism 4 is arranged on the flange clamping seat 2 and connected with the base 1.

[0026] It should be noted that the adjusting mechanism 4 is connected with the flange clamping seat 2, which facilitates adjusting the position of the flange clamping seat 2 on the base 1 and controlling the alignment of the flange disc and the steel pipe.

[0027] The flange clamping mechanism 5 is arranged on the flange clamping seat 2.

[0028] It should be noted that the flange clamping mechanism 5 is arranged on the flange clamping seat 2 to clamp and fix the flange plate.

[0029] The pipe clamping mechanism 6 is arranged on the pipe seat 3, and the pipe clamping mechanism 6 comprises two pipe clamping plates 61 and a clamping structure 62.

[0030] The two pipe clamping plates 61 are arranged in the pipe seat 3 respectively, and the clamping structure 62 is arranged on the pipe seat 3 and connected with the pipe clamping plates 61.

[0031] It should be noted that the clamping structure 62 can control the two pipe clamping plates 61 to conveniently clamp and fix the steel pipe, and ensure the stability of the steel pipe during the correction of the flange plate.

[0032] Specifically, during the correction of the connection between the flange plate and the steel pipe, the base 11 is opened, the flange plate is sent into the flange clamping seat 2, the flange plate is clamped and fixed by the flange clamping mechanism 5, and then the base 11 is threadedly connected and fixed with the base 1.

[0033] The steel pipe is sent into the pipe seat 3, and the steel pipe is downwardly pressed to make the flange plate adhere to the base 11, then the clamping structure 62 is controlled to control the pipe clamping plates 61 to fix the steel pipe, after the fixing is completed, the adjusting mechanism 4 is operated to change the position between the flange plate and the steel pipe, and after the two are aligned, the relevant workers weld and fix the connection position of the flange plate and the steel pipe by using the welding equipment.

[0034] In one embodiment of the utility model, as shown in Figure 1 and Figure 2 The adjusting mechanism 4 comprises a first screw rod 41, a first rotating plate 42 and a square rod 43.

[0035] The first screw rod 41 is rotationally arranged on the flange clamping seat 2 and is threadedly connected with the base 1, the first rotating plate 42 is arranged at the other end of the first screw rod 41, and the square rod 43 is arranged on the flange clamping seat 2 and penetrates the base 1.

[0036] It should be noted that the first screw rod 41 is connected with the first rotating plate 42, the first screw rod 41 is threadedly connected on the base 1 and rotationally connected with the flange clamping seat 2, the first screw rod 41 is rotationally controlled by the first rotating plate 42, the flange clamping seat 2 is transversely movable on the base 1, and the square rod 43 arranged at the same time can play a limiting role, so that the flange clamping seat 2 can be stably transversely movable.

[0037] Specifically, when adjusting the position of the flange plate, the relevant staff controls the first rotating plate 42 to control the first lead screw 41 to rotate, that is, the flange clamping seat 2 is controlled to move transversely, and the position of the flange plate and the steel pipe is changed.

[0038] In one embodiment of the utility model, as shown in Figure 3 The flange clamping mechanism 5 includes two flange clamping plates 51 and two drivers 52.

[0039] The two flange clamping plates 51 are arranged in the flange clamping seat 2 respectively, the two drivers 52 are arranged on the corresponding flange clamping plates 51, and are inserted into the flange clamping seat 2.

[0040] It should be noted that the driver 52 can be an electric push rod connected to the flange clamping plate 51, and the two drivers 52 operate synchronously to control the flange clamping plate 51 to clamp and fix the flange plate.

[0041] Specifically, when fixing the flange plate, the flange plate is sent into the flange clamping seat 2, and the flange clamping plate 51 is controlled to clamp and fix the flange plate by operating the driver 52.

[0042] In one embodiment of the utility model, as shown in Figure 2 and Figure 4 The pipe clamping mechanism 62 includes two second lead screws 621, two bevel gears 622, a bevel gear ring 623, a second rotating plate 624, guide rods 625, a plurality of limiting blocks 626 and a plurality of limiting grooves 627.

[0043] The two second lead screws 621 are rotatably arranged on the corresponding pipe clamping plates 61 respectively, and are threadedly connected with the pipe seat 3, the pipe seat 3 is provided with two driving grooves, the two bevel gears 622 are arranged in the corresponding driving grooves and are sleeved on the second lead screws 621, the bevel gear ring 623 is arranged in the driving groove and is connected with the corresponding bevel gear ring 623 in meshing, and the second rotating plate 624 is arranged at one end of the second lead screw 621.

[0044] The two guide rods 625 are arranged on the corresponding pipe clamping plates 61 respectively and are inserted into the pipe seat 3, the plurality of limiting blocks 626 are arranged on the bevel gear 622, the plurality of limiting grooves 627 are arranged on the second lead screw 621, and the plurality of limiting blocks 626 are arranged on the corresponding limiting grooves 627 respectively.

[0045] It needs to be explained that the second screw rod 621 is controlled to rotate by the second rotating plate 624 on one side, the guide rod 625 ensures the activity of the pipe clamping plate 61 and ensures the clamping stability of the steel pipe, the bevel gear 622 is sleeved on the second screw rod 621, the bevel gear ring 623 is connected by meshing with the two bevel gears 622, and due to the setting of the limiting block 626 and the limiting groove 627, the second screw rod 621 is driven to rotate the bevel gear 622, drive another bevel gear 622, drive another second screw rod 621 to rotate, realize the function of rotating the second rotating plate 624 and controlling the two pipe clamping plates 61 to move and clamp the steel pipe at the same time.

[0046] Specifically, the steel pipe is sent into the pipe seat 3, when the steel pipe is clamped and fixed, the relevant staff controls the second rotating plate 624 to rotate, controls the second screw rod 621 to rotate, controls the two pipe clamping plates 61 to clamp and fix the steel pipe through the transmission of the bevel gear 622 and the bevel gear ring 623.

[0047] In conclusion, the flange corrector of the embodiment of the utility model is more convenient to adjust the position between the flange and the steel pipe, reduces the correction complexity, improves the correction efficiency, at the same time, the spare area of the steel pipe and the flange is reserved during the correction process, the welding connection of the steel pipe and the flange is facilitated, and the connection effect is guaranteed.

[0048] In the description of the present specification, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0049] In the description of the present specification, the description of the reference terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of different embodiments or examples without contradiction.

[0050] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and the ordinary skilled in the art can change, modify, replace and deform the above-mentioned embodiments within the scope of the utility model.

Claims

1. A flange corrector, characterized by, The utility model provides a flange and pipe clamping device, including base, flange clamping seat, pipe seat, adjusting mechanism, flange clamping mechanism and pipe clamping mechanism, The bottom of the base is threadedly connected with a bottom plate, the flange clamping seat is arranged in the base, the pipe seat is arranged above the base, both sides of the pipe seat are provided with support rods, and the other ends of the support rods are connected with the base; The adjusting mechanism is arranged on the flange clamping seat and connected with the base; The flange clamping mechanism is arranged on the flange clamping seat; The pipe clamping mechanism is arranged on the pipe seat and includes two pipe clamping plates and a clamping structure, wherein the two pipe clamping plates are arranged in the pipe seat respectively, the clamping structure is arranged on the pipe seat and connected with the pipe clamping plates.

2. The flange plate corrector according to claim 1, characterized in that The adjusting mechanism includes a first screw rod, a first rotating plate and a square rod, wherein the first screw rod is rotatably arranged on the flange clamping seat and threadedly connected with the base, the first rotating plate is arranged at the other end of the first screw rod, and the square rod is arranged on the flange clamping seat and penetrates the base.

3. The flange plate corrector according to claim 1, characterized in that The flange clamping mechanism includes two flange clamping plates and two drivers, wherein the two flange clamping plates are arranged in the flange clamping seat respectively, and the two drivers are arranged on the corresponding flange clamping plates and inserted into the flange clamping seat.

4. The flange plate corrector according to claim 1, characterized in that The pipe clamping mechanism includes two second screw rods, two bevel gears, a bevel gear ring, a second rotating plate, guide rods, a plurality of limiting blocks and a plurality of limiting grooves, wherein the two second screw rods are rotatably arranged on the corresponding pipe clamping plates and threadedly connected with the pipe seat, two driving grooves are formed in the pipe seat, the two bevel gears are arranged in the corresponding driving grooves and sleeved on the second screw rods, the bevel gear ring is arranged in the driving groove and connected with the corresponding bevel gear in meshing engagement, and the second rotating plate is arranged at one end of the second screw rod.

5. The flange plate corrector according to claim 4, characterized in that The two guide rods are arranged on the corresponding pipe clamping plates and inserted into the pipe seat, the plurality of limiting blocks are arranged on the bevel gears, the plurality of limiting grooves are formed in the second screw rods, and the plurality of limiting blocks are arranged on the corresponding limiting grooves respectively.

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