Ceramic speed reducer load testing device
By designing a load testing device for ceramic reducers, and adopting a rotary power device and a rubber sleeve and steel sleeve structure, the problem that existing devices cannot accurately simulate actual working conditions has been solved, and more accurate testing results have been achieved.
Patent Information
- Application Number
- CN202520514201.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-24
AI Technical Summary
Existing ceramic reducer testing equipment cannot accurately simulate its dynamic characteristics under actual working conditions, resulting in inaccurate test results.
A load testing device for a ceramic reducer was designed. The connecting shaft is driven by a rotary power device, and the ceramic reducer is semi-suspended. Combined with the structure of rubber sleeve and steel sleeve, the screw preload is reduced and the axial shear force is increased, which simulates a more realistic working condition.
This improves the accuracy of ceramic reducer testing, reduces the impact of resonance, and makes the test results more closely reflect actual usage conditions.
Smart Images

Figure CN223808126U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical field especially is related to a ceramic speed reducer load testing arrangement. BACKGROUND
[0002] In the traditional speed reducer industry, the newly developed sample machine and the newly manufactured product machine need to be tested before leaving the factory to ensure the practical performance and actual use of the speed reducer, and to minimize the probability of unexpected accidents after the speed reducer leaves the factory. The existing testing method is that the ceramic speed reducer is fixed on the test bench through the flange and connected with the torque sensor to monitor its performance. This method provides a very stable mechanical connection because the pre-tightening force of the flange and screw can ensure that the equipment remains stable during testing. However, such a setup may not fully simulate the dynamic characteristics in actual working conditions, for example, the speed reducer on a vehicle may vibrate as the vehicle moves, resulting in a large difference between the existing testing device and its actual working conditions, leading to inaccurate testing. SUMMARY
[0003] To solve the above technical problems, the utility model provides a ceramic speed reducer load testing device. The purpose of the utility model is achieved through the following technical solutions:
[0004] A ceramic speed reducer load testing device, comprising a test base, the test base top surface right side fixedly connected with rotating power device, rotating power device fixedly connected with connecting shaft, the left and right ends of connecting shaft are rotatably connected to the left support frame and the right support frame respectively; wherein the left support frame outer side is fixedly connected with a load-bearing rod, the load-bearing rod is fixedly connected with a torsion arm, the torsion arm is fixedly connected with the right end of the ceramic speed reducer; the left end of the ceramic speed reducer is suspended; the input shaft of the ceramic speed reducer is connected with the connecting shaft through the spline.
[0005] Further improvement, the rotating power device is a motor.
[0006] Further improvement, the left support frame and the right support frame are rotatably connected with the connecting shaft through the deep groove ball bearing.
[0007] Further improvement, the connecting shaft is formed with a snap spring groove, a snap spring is installed in the snap spring groove, and the snap spring is connected with the inner connecting surface of the deep groove ball bearing.
[0008] Further improvement, the free end of the load-bearing rod is sleeved with a rubber sleeve, and the rubber sleeve is sleeved with a steel sleeve; the steel sleeve, the lower end of the torsion arm is sleeved on the steel sleeve.
[0009] Further improvement, the right end of the steel sleeve is formed with a step, the lower end of the torsion arm is sleeved on the steel sleeve; the end face of the free end of the load bearing rod is screwed with a locking rubber sleeve and a screw of the steel sleeve; the upper end of the torsion arm is fixedly connected with the end face of the shell of the ceramic reducer through a screw.
[0010] Further improvement, four corners of the bottom of the test base are respectively provided with supporting legs.
[0011] The utility model has the advantages that:
[0012] The utility model discloses a ceramic reducer load test device, which comprises a ceramic reducer, a torsion arm, a screw, a steel sleeve, a load bearing rod, a rubber sleeve, a test base, a deep groove ball bearing, a clamp spring, a connecting shaft, a deep groove ball bearing and a rotary power device. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model makes further explanation to the utility model with the drawings, but the content in the drawings does not constitute any limitation to the utility model.
[0014] Figure 1 It is the whole structure schematic diagram of the utility model. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is further explained in detail below with the drawings and examples.
[0016] Embodiment 1
[0017] As Figure 1 The utility model discloses a ceramic reducer load test device, which comprises a ceramic reducer, a torsion arm, a screw, a steel sleeve, a load bearing rod, a rubber sleeve, a test base, a deep groove ball bearing, a clamp spring, a connecting shaft, a deep groove ball bearing and a rotary power device.
[0018] Among them, the supporting leg 16 is at the bottom of the test base 7, and the rotary power device 13 is a motor fixed on the top surface right side of the test base 7. The output shaft of the rotary power device 13 is fixedly connected with the connecting shaft 10. The left support frame 14 and the right support frame 15 are fixed in the middle of the test base 7, and the left support frame 14 and the right support frame 15 are rotatably connected with the connecting shaft 10 through the deep groove ball bearing 11 and the clamp spring two 12. The input shaft of the ceramic reducer 1 is connected with the connecting shaft 10 through the spline.
[0019] In this way, the rotating power device 13 drives the ceramic reducer 1 to rotate through the connecting shaft 10. Since the ceramic reducer 1 is only fixed at the right end and the left end is suspended, when the ceramic reducer 1 is driven to rotate by the connecting shaft 10, the pre-tightening force of the left screw is less than that of the existing side view structure in which the bottom is completely fixed on the test base, and the axial shear force is more. In this way, the side view is closer to the use state when it is moving, so that the test made is closer to the actual working condition.
[0020] The connecting shaft 10 is provided with a clamping spring groove on the mounting surface of the connecting shaft and the deep groove ball bearing 11, which is used for installing the clamping spring 9 and the clamping spring 12 to prevent the position of the connecting shaft 10 from being dislocated and the axial movement of the connecting shaft 10.
[0021] The rubber sleeve 6 is sleeved on the steel sleeve 4, and then the bottom end of the torsion arm 2 is fixed on the load rod 5 through the rubber sleeve 6 and the steel sleeve 4. The steel sleeve 4 is used to fix the bottom end of the torsion arm, and the rubber sleeve 6 is used to reduce the influence of resonance generated by the ceramic reducer 1. Finally, the screw 3 on the load rod is locked, so as to realize the support of the entire ceramic reducer 1.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and not to limit the protection scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the present application.
Claims
1. A ceramic reducer load testing device, characterized by, Including test base (7), test base (7) top right side fixedly connected with rotating power device (13), rotating power device (13) fixedly connected with connecting shaft (10), and the left and right ends of connecting shaft (10) are rotatably connected on left support frame (14) and right support frame (15) respectively;Wherein the outer side of left support frame (14) is fixedly connected with load bar (5), load bar (5) is fixedly connected with torsion arm (2), and the right end of the ceramic speed reducer (1) is fixedly connected with torsion arm (2);The left end of the ceramic speed reducer (1) is suspended;The input shaft of the ceramic speed reducer (1) is connected with the connecting shaft (10) through the spline.
2. The ceramic reducer load testing device of claim 1, wherein, The rotating power device (13) is a motor.
3. The ceramic reducer load testing device of claim 1, wherein, The left support frame (14) and the right support frame (15) are rotatably connected with the connecting shaft (10) through the deep groove ball bearing (8).
4. The ceramic reducer load testing device of claim 3, wherein, The connecting shaft (10) is formed with a snap spring groove, and a snap spring is installed in the snap spring groove, and the snap spring is connected with the inner connecting surface of the deep groove ball bearing (8).
5. The ceramic reducer load testing device of claim 1, wherein, The free end of the load bar (5) is sleeved with a rubber sleeve (6), and the rubber sleeve (6) is sleeved with a steel sleeve (4);The lower end of the torsion arm (2) is sleeved on the steel sleeve (4).
6. The ceramic reducer load testing device of claim 5, wherein, The right end of the steel sleeve (4) is formed with a step (41), and the lower end of the torsion arm (2) is interference fitted on the steel sleeve (4);The end face of the free end of the load bar (5) is threadedly connected with the screw (3) of the locking rubber sleeve (6) and the steel sleeve (4);The upper end of the torsion arm (2) is fixedly connected with the end face of the shell of the ceramic speed reducer (1) through a screw.
7. The ceramic reducer load testing device of claim 1, wherein, The four corners of the bottom of the test base (7) are respectively provided with supporting legs (16).