Power cable with high current-carrying capacity
By using quick-release components and aluminum alloy hot fins, the problems of overheating and complex installation of traditional power cables under high loads are solved, enabling rapid cable installation and efficient heat dissipation, thereby improving the operating efficiency and reliability of the power system.
Patent Information
- Application Number
- CN202520311968.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Traditional power cables are prone to overheating when transmitting high load currents, and their installation and maintenance processes are complex, time-consuming, and labor-intensive, affecting the efficient operation and rapid repair of power systems.
It adopts quick-release components and aluminum alloy hot fin design, combined with sliding connection and heat dissipation holes, to realize the rapid installation and removal of cables, and improves heat dissipation efficiency through the thermal conductivity of aluminum alloy and heat dissipation holes.
It simplifies the installation and disassembly process of cables, improves the heat dissipation efficiency of cables, extends their service life, reduces safety hazards, and improves the maintenance and emergency repair efficiency of power systems.
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Figure CN223808943U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable technical field especially relates to a high load flow power cable. BACKGROUND
[0002] In the modern power transmission field, with the continuous expansion of industrial production scale and the continuous rise of urban power consumption, the demand for the load flow of power cable is increasing, and high load flow cable refers to the cable that can transmit larger current in unit time, which is usually used in occasions that need to transport a large amount of power, such as power transmission and industrial production.
[0003] The traditional power cable is prone to overheating when facing high load current transmission, which not only reduces the service life of the cable, but also has safety hazards. At the same time, in the process of installation and maintenance of the cable, the complex disassembly and assembly steps often consume a lot of time and labor cost, affecting the efficient operation and rapid repair of the power system. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the technical problems in the above background technology.
[0005] The utility model adopts the following technical scheme: a high load flow power cable, comprising a quick release assembly, the quick release assembly comprises a limiting column, the outer wall of the limiting column is rotatably connected with a sliding plate, the outer wall of the limiting column is fixedly installed with a limiting rod, the outer wall of the limiting column is provided with a circular groove three, the inner wall of the circular groove three is fixedly installed with a cylinder, the outer wall of the cylinder is provided with an elastic piece, and the outer wall of the elastic piece is fixedly installed with a steel ball.
[0006] Preferably, the outer wall of the quick release assembly is provided with a connecting plate, and the outer wall of the connecting plate is fixedly installed with an arc-shaped plate. Here, the connecting plate connects the quick release assembly and the arc-shaped plate, enhancing the integrity of the structure; the arc-shaped plate protects and supports the protective layer.
[0007] Preferably, the inner side of the arc-shaped plate is provided with a protective layer, the inner side of the protective layer is fixedly installed with a heat fin, and the heat fin penetrates through a heat dissipation layer and contacts with the cable body. Here, the protective layer can protect the internal cable body and prevent it from being eroded by the external environment; the heat fin cooperates with the heat dissipation layer to significantly improve the heat dissipation capacity of the power cable, ensuring that the cable can effectively dissipate heat when working at high load flow and maintaining stable working performance.
[0008] Preferably, the outer wall of the heat dissipation layer is provided with heat dissipation holes, the outer wall of the protective layer is provided with a circular groove one, and the inner wall of the circular groove one is provided with a circular groove two.
[0009] Preferably, the outer wall of the limiting column is in sliding connection with the outer wall of the connecting plate, the outer wall of the limiting column penetrates through the connecting plate and is in contact with the inner wall of the protective layer, and the bottom of the limiting column is in contact with the inner wall of the circular groove one.
[0010] Preferably, the outer wall of the sliding plate is fixedly installed on the top of the connecting plate, the number of the elastic members and the steel balls is two groups respectively, the two groups of elastic members are installed on the two sides of the outer wall of the cylinder respectively, and the outer wall of the steel ball is in contact with the inner wall of the circular groove two.
[0011] Preferably, the number of the quick release assemblies, the connecting plates and the arc-shaped plates is two groups respectively, the cable body is located in the inner wall of the heat dissipation layer, and the heat dissipation layer is located in the inner wall of the protective layer.
[0012] Preferably, the protective layer is prepared from neoprene, the heat fins are prepared from aluminum alloy, the outer wall of the arc-shaped plate is in contact with the inner wall of the protective layer, and the inner side of the heat fins is in contact with the outer wall of the cable body.
[0013] Compared with the prior art, the utility model has the advantages and positive effects that:
[0014] 1. The utility model discloses a quick release assembly of limiting column, sliding plate, limiting rod and other key components, realizes efficient cable installation and disassembly process. The limiting column is connected with the connecting plate, arc plate and protection layer through a sliding connection mode, and is matched with the circular groove one and the steel ball and the circular groove two, so that the operation is more smooth. These designs make the cable installation and disassembly without the help of complex tools, and the operation is simple and easy, which greatly saves a lot of time and labor cost, and significantly improves the efficiency of power system maintenance and repair.
[0015] 2. The utility model discloses a heat fin prepared from aluminum alloy and a heat dissipation layer with heat dissipation holes arranged on the cable. The good heat conduction performance of aluminum alloy can quickly conduct the heat generated by the cable body, and the heat dissipation holes further enhance air convection, greatly improve the heat dissipation efficiency, effectively solve the problem of cable overheating under high load flow, and prolong the service life of the cable. DRAWINGS
[0016] Figure 1 A three-dimensional structure diagram of the high load flow power cable is provided for the utility model;
[0017] Figure 2 A connecting plate structure diagram of the high load flow power cable is provided for the utility model;
[0018] Figure 3 A cross-sectional structure diagram of the high load flow power cable is provided for the utility model;
[0019] Figure 4 A heat fin structure diagram of the high load flow power cable is provided for the utility model;
[0020] Figure 5 A quick release assembly diagram of the high load flow power cable is provided for the utility model;
[0021] Figure 6 A high load flow power cable is provided for the utility model Figure 5 An enlarged view of A in the utility model;
[0022] Figure 7 A connecting plate diagram of the high load flow power cable is provided for the utility model;
[0023] Figure 8 A high load flow power cable is provided for the utility model Figure 5 An enlarged view of B in the utility model.
[0024] Legend:
[0025] 1, quick release assembly; 2, connecting plate; 3, arc plate; 4, protective layer; 5, heat dissipation layer; 6, heat fin; 7, heat dissipation hole; 8, cable body; 9, round groove one; 10, round groove two;
[0026] 101, limit post; 102, sliding plate; 103, limit rod; 104, round groove three; 105, cylinder; 106, elastic piece; 107, steel ball. DETAILED DESCRIPTION
[0027] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application will be further described below in conjunction with the drawings and examples. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0028] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can also be implemented in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0029] Example one
[0030] Please refer to Figures 1-8 The present application provides a technical solution: a high current-carrying capacity power cable, comprising a quick release assembly 1, the quick release assembly 1 comprising a limit post 101, the outer wall of the limit post 101 being rotatably connected with a sliding plate 102, the outer wall of the limit post 101 being fixedly installed with a limit rod 103, the outer wall of the limit post 101 being provided with a round groove three 104, the inner wall of the round groove three 104 being fixedly installed with a cylinder 105, the outer wall of the cylinder 105 being provided with an elastic piece 106, the outer wall of the elastic piece 106 being fixedly installed with a steel ball 107.
[0031] The outer wall of the quick release assembly 1 is provided with a connecting plate 2, and the outer wall of the connecting plate 2 is fixedly installed with an arc plate 3. The connecting plate 2 connects the quick release assembly 1 and the arc plate 3, thereby enhancing the overall structure.
[0032] The inner side of the arc plate 3 is provided with a protective layer 4, and the inner side of the protective layer 4 is fixedly installed with a heat fin 6. The heat fin 6 penetrates through the heat dissipation layer 5 and contacts the cable body 8. Here, the heat fin 6 penetrates through the heat dissipation layer 5 and contacts the cable body 8, forming a direct heat conduction path, which helps to quickly dissipate heat, improves the heat dissipation efficiency of the cable, and further improves the current-carrying capacity of the cable. The heat fin 6 cooperates with the heat dissipation layer 5 to significantly improve the heat dissipation capacity of the power cable, ensuring that the cable can effectively dissipate heat when working at high current-carrying capacity, and maintaining stable working performance.
[0033] The outer wall of the heat dissipation layer 5 is provided with heat dissipation holes 7, the outer wall of the protection layer 4 is provided with a circular groove I 9, and the inner wall of the circular groove I 9 is provided with a circular groove II 10. Here, the heat dissipation holes 7 further improve the heat dissipation efficiency, so that heat can be quickly dissipated to the surrounding environment; the heat fins 6 directly act on the cable body 8, and timely conduct the heat generated by the cable; the circular groove I 9 and the circular groove II 10 provide precise positioning and connection points for the installation and cooperation of other components, ensuring the installation accuracy and stability between components.
[0034] The outer wall of the limiting column 101 is in sliding connection with the outer wall of the connecting plate 2, the outer wall of the limiting column 101 penetrates through the connecting plate 2 and is in contact with the inner wall of the protection layer 4, and the bottom of the limiting column 101 is in contact with the inner wall of the circular groove I 9. Here, the limiting column 101 is in sliding connection with the connecting plate 2, which is convenient for adjusting the position; penetrating through the connecting plate 2 and the protection layer 4 and contacting with the related inner wall, it realizes effective limiting and fixing of each component, and ensures the integrity and stability of the power cable structure under different working conditions.
[0035] The outer wall of the sliding plate 102 is fixedly installed on the top of the connecting plate 2, the number of elastic members 106 and steel balls 107 is two groups respectively, and the two groups of elastic members 106 are installed on the outer wall of the cylinder 105 on both sides respectively, and the outer wall of the steel ball 107 is in contact with the inner wall of the circular groove II 10. Here, the sliding plate 102 is fixedly installed on the connecting plate 2, which ensures the cooperative action between the two; the two groups of elastic members 106 and steel balls 107 are symmetrically distributed, so that the clamping or positioning effect is more balanced and stable, which ensures that they can effectively play a role under various conditions and improves the reliability of the whole power cable.
[0036] The number of quick release assemblies 1, connecting plates 2 and arc-shaped plates 3 is two groups, the cable body 8 is located in the inner wall of the heat dissipation layer 5, and the heat dissipation layer 5 is located in the inner wall of the protection layer 4. Here, the two groups of quick release assemblies 1, connecting plates 2 and arc-shaped plates 3 enhance the stability and reliability of the structure; the cable body 8 is located in the heat dissipation layer 5, and the heat dissipation layer 5 is in the protection layer 4. This structure design forms a multiple protection and heat dissipation mechanism, which can effectively protect the cable body 8 and ensure good heat dissipation effect, prolonging the service life of the cable.
[0037] The protection layer 4 is prepared from chloroprene rubber, the heat fins 6 are prepared from aluminum alloy, the outer wall of the arc-shaped plate 3 is in contact with the inner wall of the protection layer 4, and the inner side of the heat fins 6 is in contact with the outer wall of the cable body 8. Here, the protection layer 4 prepared from chloroprene rubber has good weather resistance, corrosion resistance and insulation, which can effectively protect the cable body 8 from the influence of the external environment; the heat fins 6 prepared from aluminum alloy have good thermal conductivity, which can quickly conduct heat away and improve the heat dissipation efficiency; the arc-shaped plate 3 is in contact with the inner wall of the protection layer 4, which further enhances the protection effect of the protection layer 4 and the internal cable.
[0038] Working principle: when installing the cable body 8, the cable body 8 is placed in the inner wall of the heat dissipation layer 5, then the heat dissipation layer 5 with the heat fins 6 is placed on the inner side of the protective layer 4, after assembly, the two sets of connecting plates 2 and the arc-shaped plate 3 are placed on the outer wall of the protective layer 4, at this time the limiting column 101 is inserted into the inner wall of the two sets of connecting plates 2, then the limiting rod 103 is manually rotated, so that the limiting rod 103 drives the limiting column 101 to rotate in the inner wall of the sliding plate 102, at this time the steel ball 107 in the inner wall of the circular groove three 104 is in contact with the inner wall of the connecting plate 2, so that the steel ball 107 is pressed by the inner wall of the connecting plate 2 on both sides, at this time the elastic element 106 is compressed into the inner wall of the limiting column 101, the limiting column 101 is continuously rotated, when the circular groove three 104 is rotated to the position where it is flush with the circular groove two 10, at this time the inner wall of the connecting plate 2 on both sides no longer presses the steel ball 107, at this time the elastic element 106 restores elasticity and drives the steel ball 107 into the inner wall of the circular groove two 10, at this time the limiting column 101 is fixed in the inner wall of the circular groove one 9 of the protective layer 4, so that the cable body 8 can be fixed at the cable terminal, thereby avoiding falling during use, and enabling the cable to start transmitting power, during power transmission, due to high load flow, the cable body 8 generates heat, since the inner wall of the heat fin 6 is fixed with the outer wall of the cable body 8, and the heat fin 6 made of aluminum alloy has good heat conductivity, the heat generated by the cable body 8 can be rapidly conducted to the heat fin 6, the heat fin 6 conducts the heat to the heat dissipation layer 5 in contact with it, the heat dissipation layer 5 also has certain heat conduction capacity and can receive and further transmit heat, dissipate heat through the heat dissipation holes 7, increase the heat dissipation area through the heat dissipation holes 7, enable the heat to dissipate from the heat dissipation holes 7 to the surrounding environment in the form of heat convection and heat radiation, although the surrounding environment is closed, the heat dissipation holes 7 provide a channel for heat dissipation, so that the heat can be transmitted from the surface of the protective layer 4 to the air in the closed space, and then slowly dissipate heat to a farther place through the flow of air, thereby reducing the temperature of the cable and ensuring the normal operation of the cable.
[0039] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still falls within the protection scope of the technical scheme of the present application.
Claims
1. A high current capacity power cable comprising a quick disconnect assembly (1), characterized in that: The quick release assembly (1) includes a limiting column (101), the outer wall of the limiting column (101) is rotatably connected with a sliding plate (102), the outer wall of the limiting column (101) is fixedly installed with a limiting rod (103), the outer wall of the limiting column (101) is provided with a circular groove three (104), the inner wall of the circular groove three (104) is fixedly installed with a cylinder (105), the outer wall of the cylinder (105) is provided with an elastic piece (106), and the outer wall of the elastic piece (106) is fixedly installed with a steel ball (107).
2. A high-current power cable according to claim 1, characterized in that: The outer wall of the quick release assembly (1) is provided with a connecting plate (2), and the outer wall of the connecting plate (2) is fixedly installed with an arc-shaped plate (3).
3. A high-current power cable according to claim 2, characterized in that: The inner side of the arc-shaped plate (3) is provided with a protective layer (4), the inner side of the protective layer (4) is fixedly installed with a heat fin (6), and the heat fin (6) penetrates through a heat dissipation layer (5) and contacts a cable body (8).
4. A high-current power cable according to claim 3, characterized in that: The outer wall of the heat dissipation layer (5) is provided with a heat dissipation hole (7), the outer wall of the protective layer (4) is provided with a circular groove one (9), and the inner wall of the circular groove one (9) is provided with a circular groove two (10).
5. A high-current power cable according to claim 1, characterized in that: The outer wall of the limiting column (101) is slidably connected with the outer wall of the connecting plate (2), the outer wall of the limiting column (101) penetrates through the connecting plate (2) and contacts the inner wall of the protective layer (4), and the bottom of the limiting column (101) contacts the inner wall of the circular groove one (9).
6. A high-current power cable according to claim 2, characterized in that: The outer wall of the sliding plate (102) is fixedly installed with the top of the connecting plate (2), the number of the elastic piece (106) and the steel ball (107) is two groups respectively, and the two groups of elastic pieces (106) are installed on the two sides of the outer wall of the cylinder (105), and the outer wall of the steel ball (107) contacts the inner wall of the circular groove two (10).
7. A high-current power cable according to claim 4, characterized in that: The number of the quick release assembly (1), the connecting plate (2) and the arc-shaped plate (3) is two groups, the cable body (8) is located in the inner wall of the heat dissipation layer (5), and the heat dissipation layer (5) is located in the inner wall of the protective layer (4).
8. A high-current power cable according to claim 4, characterized in that: The protective layer (4) is prepared from neoprene, the heat fin (6) is prepared from aluminum alloy, the outer wall of the arc-shaped plate (3) contacts the inner wall of the protective layer (4), and the inner side of the heat fin (6) is attached to the outer wall of the cable body (8).