Integrally-formed inductor winding device

Abstract

The utility model discloses an integrally-formed inductor winding device, and relates to the technical field of inductor processing. The formed inductor winding device comprises a winding platform, the coil winding device comprises a first driving motor, the output end of the first driving motor is fixedly connected with an inductor placing table, the surface of the inductor placing table is slidably connected with a sliding sleeve, the surface of the inductor placing table is rotatably connected with a connecting rod, the interior of the sliding sleeve is fixedly connected with a connecting rod, and an inductor base is fixed through the connecting rod; the inductor placing table drives the inductor base to rotate, so that the inductor base can be kept stable in the rotating process, a wire can be conveniently wound on the inductor base, and the inductor can be conveniently wound, so that the winding quality is prevented from being reduced due to movement of the inductor base, the inductor is more stable and reliable in performance, and the inductor is kept to rotate in a limiting state; after the inductance coil is wound, subsequent processing and installation can be carried out more easily, and the processing efficiency of the inductor is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to inductor processing technical field especially relates to integrated forming inductor winding device. BACKGROUND

[0002] Inductor (inductor coil) is the electromagnetic induction element that insulating wire (for example enameled wire, cotton covered wire etc.) is wound, and is one of the commonly used components in electronic circuit, and the inductor is a group of coaxial turns in series that enameled wire, cotton covered wire or plastic wire is wound on the insulating framework or magnetic core, iron core, Chinese utility model patent, authorization announcement number "CN116959879A" discloses a kind of continuous winding device for inductor coil processing, including rotating tray and winding piece, the rotating tray is movably installed on the upper end outer surface of fixed base, the upper end outer surface of rotating tray is annularly distributed with several groups of rotating clamping seat, winding piece is movably installed on the upper position of rotating clamping seat in the side of fixed base, the winding piece includes lifting frame and two groups of tight compression connecting rods, two groups of tight compression connecting rods are movably installed on the two sides of lifting frame, and two groups of tight compression connecting rods are symmetrically arranged, the upper end outer surface of fixed base is fixedly installed with material taking table used in cooperation with rotating tray, and the upper end outer surface of fixed base is fixedly installed with inclined plane scraper on the side close to material taking table.

[0003] The above technical scheme has a rotating continuous feeding structure, improves the continuity of inductor coil winding processing operation, avoids looseness during winding, improves processing quality, and automatically completes the material receiving operation of finished inductor coil, but the above technical scheme still has certain defects, since the rotating clamping seat is cylindrical, the fixing effect of rotating clamping seat on inductor coil is weak during inductor coil winding, it is inconvenient to ensure the stability of coil, and relative rotation may occur between coil and rotating clamping seat, which affects the molding of inductor coil, therefore, the utility model provides a new solution. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of integrated forming inductor winding devices, and can solve the problem that since the rotating clamping seat is cylindrical, the fixing effect of rotating clamping seat on inductor coil is weak during inductor coil winding, it is inconvenient to ensure the stability of coil, and relative rotation may occur between coil and rotating clamping seat, which affects the molding of inductor coil.

[0005] To achieve the above object, the utility model provides the following technical scheme: integrated forming inductor winding device, including winding platform;

[0006] Wire guide device, wire guide device is set on winding platform;

[0007] The coil winding device is arranged on a winding platform, and the coil winding device comprises a first driving motor fixedly connected to the inside of the winding platform, an inductor placement table fixedly connected to the output end of the first driving motor, and the inductor placement table is rotationally connected to the winding platform;

[0008] The surface of the inductor placement table is slidably connected to a sliding sleeve, the surface of the inductor placement table is provided with a plurality of grooves, the inner wall of the sliding sleeve is fixedly connected to a plurality of connecting blocks, the plurality of connecting blocks are slidably connected to the corresponding grooves, the surface of the inductor placement table is rotationally connected to a connecting rod, the inside of the sliding sleeve is fixedly connected to the connecting rod, the surface of the connecting rod is provided with a sliding groove, the connecting rod is slidably connected to the sliding groove, and the upper end of the connecting rod is arc-shaped.

[0009] The winding platform is fixedly connected to an electric push rod, the upper end of the electric push rod is rotationally connected to a roller, the upper end of the sliding sleeve is fixedly connected to a return spring, and the surface of the inductor placement table is fixedly connected to a connecting plate.

[0010] Preferably, the wire guide device comprises a fixed frame, the upper end of the fixed frame is fixedly connected to a second driving motor, the output end of the second driving motor is fixedly connected to a threaded rod, the threaded rod is rotationally connected to the fixed frame, the surface of the threaded rod is threadedly sleeved with a sliding block, the sliding block is slidably connected to the connecting rod, and the surface of the sliding block is rotationally connected to a wire guide frame.

[0011] The upper end of the winding platform is fixedly connected to a fixed support, the surface of the fixed support is fixedly connected to a first servo motor, the output end of the first servo motor is fixedly connected to a pay-off drum, and the surface of the pay-off drum is wound with a wire.

[0012] Preferably, the electric push rod, the roller, the connecting rod, the sliding groove, the return spring, the connecting plate and the connecting rod are provided in two groups and symmetrically arranged on the two sides of the inductor placement table.

[0013] Preferably, the inside of each of the two connecting plates is threadedly connected to a bolt.

[0014] Preferably, the upper end of the winding platform is fixedly connected to a fixed frame, the inside of the fixed frame is fixedly connected to a hydraulic rod, the output end of the hydraulic rod is fixedly connected to a connecting frame, and the connecting frame is fixedly connected to a second servo motor.

[0015] The output end of the second servo motor is fixedly connected to a cutting knife holder, the cutting knife holder is rotationally connected to the connecting frame, and the two ends of the cutting knife holder are provided with wire cutting knives.

[0016] Preferably, the wire cutting knives are provided in two groups and symmetrically arranged at the two ends of the cutting knife holder.

[0017] The inside of the cutting knife holder is threadedly connected to a bolt, and the two wire cutting knives are fixed to the cutting knife holder through the bolt.

[0018] Compared with the prior art, the utility model has the advantages of:

[0019] 1、 this forming inductance winding device, through connecting rod to inductance base fixed, and inductance placement platform drive inductance base rotation, it is convenient to keep stable in the process of inductance base rotation, it is convenient to wind wire on inductance base, it is convenient to inductance winding, limit can ensure that inductance base does not exceed the predetermined range in the rotation process, thereby avoiding inductance base because of moving and reducing winding quality, the consistency of turns, spacing and other parameters of inductance coil can be ensured by stable rotation and limiting, thereby improve the accuracy of self-inductance coefficient and mutual inductance coefficient of inductance, make inductance performance more stable and reliable, keep rotating under the limiting state, can make inductance coil more easily subsequent processing and installation after winding, improve the processing efficiency of inductance. BRIEF DESCRIPTION OF DRAWINGS

[0020] The utility model is further illustrated below in connection with the drawings and examples:

[0021] Figure 1 It is the structure schematic drawing of the integral forming inductance winding device of the utility model;

[0022] Figure 2 It is the unwinding drum schematic drawing of the utility model;

[0023] Figure 3 It is the wire guide frame schematic drawing of the utility model;

[0024] Figure 4 It is the wire cutting knife schematic drawing of the utility model;

[0025] Figure 5 It is the inductance placement platform schematic drawing of the utility model;

[0026] Figure 6 It is the utility model Figure 1 It is the enlarged schematic drawing of A in the utility model.

[0027] Reference signs: 1, winding platform, 2, fixed frame, 3, first drive motor, 4, inductance placement platform, 5, electric push rod, 6, idler, 7, sliding sleeve, 8, connecting rod, 9, sliding slot, 10, return spring, 11, connecting plate, 12, connecting rod, 13, fixed support, 14, first servo motor, 15, unwinding drum, 16, hydraulic rod, 17, connecting frame, 18, second servo motor, 19, cutting knife holder, 20, wire cutting knife, 21, fixed frame, 22, second drive motor, 23, threaded rod, 24, sliding block, 25, wire guide frame. DETAILED DESCRIPTION

[0028] The detailed embodiments of the utility model will be described in this part, the preferred embodiment of the utility model is shown in the drawings, the role of the drawings is to supplement the description of the written part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0029] In the description of the utility model, it needs to be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc.

[0030] In the description of the utility model, greater than, less than, more than, etc.

[0031] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installing and connecting should be understood in a broad sense, and the person skilled in the art can reasonably determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.

[0032] Please refer to Figures 1-6 The utility model provides a technical scheme: integrated inductive winding device, including winding platform 1, wire guide device, wire guide device sets up on winding platform 1, coil winding device, coil winding device sets up on winding platform 1, coil winding device includes first drive motor 3, first drive motor 3 fixedly connected in the inside of winding platform 1, the output of first drive motor 3 is fixedly connected with inductive placement platform 4, inductive placement platform 4 is rotatably connected with winding platform 1, the surface of inductive placement platform 4 is slidably connected with sliding sleeve 7, the surface of inductive placement platform 4 is provided with a plurality of recesses, the inner wall of sliding sleeve 7 is fixedly connected with a plurality of connecting blocks, a plurality of connecting blocks are slidably connected with corresponding recesses respectively, the surface of inductive placement platform 4 is rotatably connected with connecting rod 8, the inside of sliding sleeve 7 is fixedly connected with connecting rod 12, the surface of connecting rod 8 is provided with sliding slot 9, connecting rod 12 is slidably connected with sliding slot 9, the upper end of connecting rod 8 is arc-shaped, winding platform 1 is fixedly connected with electric push rod 5, the upper end of electric push rod 5 is rotatably connected with gyro wheel 6, the upper end of sliding sleeve 7 is fixedly connected with return spring 10, the surface of inductive placement platform 4 is fixedly connected with connecting plate 11.

[0033] The wire guide device comprises a fixed frame 21, the upper end of the fixed frame 21 is fixedly connected with a second driving motor 22, the output end of the second driving motor 22 is fixedly connected with a threaded rod 23, the threaded rod 23 is rotationally connected with the fixed frame 21, the surface of the threaded rod 23 is threadedly sleeved with a sliding block 24, the sliding block 24 is slidingly connected with a connecting rod 12, the surface of the sliding block 24 is rotationally connected with a wire guide frame 25, the upper end of the winding platform 1 is fixedly connected with a fixed support 13, the surface of the fixed support 13 is fixedly connected with a first servo motor 14, the output end of the first servo motor 14 is fixedly connected with a unwinding drum 15, and the surface of the unwinding drum 15 is wound with a wire.

[0034] The number of the electric push rod 5, the roller 6, the connecting rod 8, the sliding groove 9, the reset spring 10, the connecting plate 11 and the connecting rod 12 is two groups, which are respectively symmetrically arranged on the two sides of the inductor placing table 4.

[0035] The inside of the two connecting plates 11 is threadedly connected with a bolt.

[0036] The upper end of the winding platform 1 is fixedly connected with a fixed frame 2, the inside of the fixed frame 2 is fixedly connected with a hydraulic rod 16, the output end of the hydraulic rod 16 is fixedly connected with a connecting frame 17, the connecting frame 17 is fixedly connected with a second servo motor 18, the output end of the second servo motor 18 is fixedly connected with a cutting knife frame 19, the cutting knife frame 19 is rotationally connected with the connecting frame 17, the two ends of the cutting knife frame 19 are provided with wire cutting knives 20, the two wire cutting knives 20 are symmetrically arranged at the two ends of the cutting knife frame 19, the inside of the cutting knife frame 19 is threadedly connected with a bolt, and the two wire cutting knives 20 are fixedly connected with the cutting knife frame 19 through the bolt.

[0037] When the device is used, first, the inductor seat body is placed on the inductor placing table 4, the electric push rod 5 is started to be elongated to drive the roller 6 to rise, the roller 6 extrudes the sliding sleeve 7 in the rising process, the sliding sleeve 7 slides on the surface of the inductor placing table 4, the sliding sleeve 7 extrudes the reset spring 10, the connecting rod 12 is moved and slides in the sliding groove 9, the connecting rod 12 extrudes the sliding groove 9 in the sliding process in the sliding groove 9, the connecting rod 12 drives the connecting rod 8 to rotate on the surface of the inductor placing table 4, the upper end of the connecting rod 8 is in contact with the surface of the inductor seat body, and the inductor seat body is fixed.

[0038] Then the wire on the surface of the unwinding drum 15 is passed through the wire guide frame 25 and wound on the bolt on the surface of the connecting plate 11, and the bolt is fastened, so as to fix the wire, then the first drive motor 3 is started to drive the inductor placing table 4 to rotate, the inductor placing table 4 drives the sliding sleeve 7 to rotate, the sliding sleeve 7 drives the connecting rod 12 to rotate, the inductor placing table 4 drives the connecting rod 8 to rotate and the inductor base at the upper end of the connecting rod 8 to rotate, so as to keep stable during the rotation of the inductor base, wind the wire on the inductor base, and wind the inductor.

[0039] At the same time, during the rotation of the inductor placing table 4, the sliding sleeve 7 is supported by the electric push rod 5 and the roller 6, and the roller 6 rotates at the upper end of the electric push rod 5, so that the roller 6 and the sliding sleeve 7 always keep in contact, so that the connecting rod 8 always keeps the inductor base fixed during the rotation of the inductor placing table 4. Limiting can ensure that the inductor base does not exceed the predetermined range during rotation, so as to avoid reducing the winding quality due to movement of the inductor base. Stable rotation and limiting can ensure the consistency of the number of turns, spacing and other parameters of the inductor coil, thereby improving the accuracy of the self-inductance coefficient and mutual inductance coefficient of the inductor, making the inductor performance more stable and reliable. Keeping rotating in the limiting state can make the inductor coil easier to be processed and installed after winding, improving the processing efficiency of the inductor.

[0040] The second drive motor 22 is started to drive the threaded rod 23 to rotate in the fixed frame 21, the threaded rod 23 drives the sliding block 24 to slide in the fixed frame 21, the sliding block 24 drives the wire guide frame 25 to move, and the wire guide frame 25 also rotates on the surface of the sliding block 24 during the movement of the sliding block 24, so as to guide the wire, and at the same time, the first servo motor 14 is started to drive the unwinding drum 15 to rotate, so as to unwind the wire on the surface of the unwinding drum 15.

[0041] Guiding can ensure that the wire follows the predetermined path and direction during winding, avoiding disorder or overlap of the wire, so as to ensure the neatness and consistency of the winding, improve the quality and performance of the inductor, and through the guiding, the winding process can be completed faster, reducing the time wasted due to mispositioning or adjustment of the wire, thereby improving the production efficiency.

[0042] When the inductance winding is completed, first start the second servo motor 18 to drive the cutting knife holder 19 to rotate, the cutting knife holder 19 drives the wire cutting knife 20 to rotate, so that the wire cutting knife 20 is towards the lower end, then start the hydraulic rod 16 to elongate to drive the connecting frame 17 and the second servo motor 18 to descend, the connecting frame 17 drives the cutting knife holder 19 and the wire cutting knife 20 to descend, which is convenient for cutting the wire. Since the wire cutting knife 20 is arranged on both sides of the cutting knife holder 19, the cutting knife holder 19 and the wire cutting knife 20 can be kept balanced. Since the wire cutting knife 20 will become dull after long-time cutting, the corresponding wire cutting knife 20 can be disassembled and replaced through the bolts on the cutting knife holder 19 and the wire cutting knife 20.

[0043] Further, the inductance base is fixed by the connecting rod 8, and the inductance placing table 4 drives the inductance base to rotate, which is convenient for keeping stable during the rotation of the inductance base, winding the wire on the inductance base, and winding the inductance. The limiting can ensure that the inductance base does not exceed the predetermined range during rotation, thereby avoiding that the inductance base reduces the winding quality due to movement. Stable rotation and limiting can ensure the consistency of the number of turns, spacing and other parameters of the inductance coil, thereby improving the accuracy of the self-inductance coefficient and mutual inductance coefficient of the inductance, making the inductance performance more stable and reliable. Keeping rotating in the limiting state can make the inductance coil more easily processed and installed after winding, improving the processing efficiency of the inductance.

[0044] The wire is guided by the wire guide frame 25. The guide can ensure that the wire follows the predetermined path and direction during winding, avoiding disorder or overlap of the wire, thereby ensuring the neatness and consistency of the winding, improving the quality and performance of the inductance. Through the guide, the winding process can be completed faster, reducing the time wasted due to mispositioning or adjustment of the wire, thereby improving the production efficiency.

[0045] The wire is cut by the wire cutting knife 20, and the wire cutting knife 20 is fixed by the bolts. The bolts can tightly fix the wire cutting knife 20 on the cutting knife holder 19, ensuring that the wire cutting knife 20 does not move or fall off during processing, thereby ensuring the accuracy and stability of the cutting. Using bolts to fix the wire cutting knife 20 makes the disassembly and replacement of the wire cutting knife 20 more convenient and fast, which is convenient for the maintenance and maintenance of the equipment.

[0046] Working principle: when using the device, first of all, the inductor seat is placed on the inductor placing table 4, the electric push rod 5 is started to extend and drive the roller 6 to rise, the roller 6 will extrude the sliding sleeve 7 in the process of rising, so that the sliding sleeve 7 slides on the surface of the inductor placing table 4, the sliding sleeve 7 extrudes the return spring 10, the sliding sleeve 7 drives the connecting rod 12 to move and makes the connecting rod 12 slide in the sliding groove 9, the connecting rod 12 will extrude the sliding groove 9 in the process of sliding in the sliding groove 9, so that the connecting rod 12 drives the connecting rod 8 to rotate on the surface of the inductor placing table 4, so that the upper end of the connecting rod 8 is in contact with the surface of the inductor seat, which is convenient for fixing the inductor seat.

[0047] Then the wire on the surface of the unwinding drum 15 is passed through the wire guide frame 25 and wound on the bolt on the surface of the connecting plate 11, and the bolt is fastened, which is convenient for fixing the wire, then the first drive motor 3 is started to drive the inductor placing table 4 to rotate, the inductor placing table 4 drives the sliding sleeve 7 to rotate, the sliding sleeve 7 drives the connecting rod 12 to rotate, the inductor placing table 4 drives the connecting rod 8 to rotate and drives the inductor base on the upper end to rotate.

[0048] At the same time, in the process of rotating the inductor placing table 4, the sliding sleeve 7 is supported by the electric push rod 5 and the roller 6, and the roller 6 rotates at the upper end of the electric push rod 5, so that the roller 6 and the sliding sleeve 7 always maintain contact, which is convenient for the connecting rod 8 to always maintain fixing the inductor base during the rotation of the inductor placing table 4, the second drive motor 22 is started to drive the threaded rod 23 to rotate in the fixed frame 21, the threaded rod 23 drives the sliding block 24 to slide in the fixed frame 21, the sliding block 24 drives the wire guide frame 25 to move, and the wire guide frame 25 also rotates on the surface of the sliding block 24 in the process of being driven by the sliding block 24 to move, which is convenient for guiding the wire, and at the same time, the first servo motor 14 is started to drive the unwinding drum 15 to rotate, which is convenient for unwinding the wire on the surface of the unwinding drum 15.

[0049] When the inductor winding is completed, first of all, the second servo motor 18 is started to drive the cutting knife holder 19 to rotate, the cutting knife holder 19 drives the wire cutting knife 20 to rotate, so that the wire cutting knife 20 faces the lower end, then the hydraulic rod 16 is started to extend to drive the connecting frame 17 and the second servo motor 18 to descend, the connecting frame 17 drives the cutting knife holder 19 and the wire cutting knife 20 to descend, which is convenient for cutting the wire, since the wire cutting knife 20 is arranged on both sides of the cutting knife holder 19, the cutting knife holder 19 and the wire cutting knife 20 can maintain balance, since the cutting edge of the wire cutting knife 20 will become dull when using the wire cutting knife 20 for a long time, the bolts on the cutting knife holder 19 and the wire cutting knife 20 are arranged, which is convenient for disassembling the corresponding wire cutting knife 20, and convenient for disassembling and replacing the wire cutting knife 20.

[0050] The utility model embodiment makes the detailed explanation in combination with the drawing, but the utility model is not limited to the above -mentioned embodiment, still can make various changes in the knowledge range of ordinary skill in the art person who has possessed under the premise of not departing from the utility model tenet.

Claims

1. An integrated inductor winding device, characterized by: The winding platform (1) is provided with a wire guide device and a coil winding device. The wire guide device is provided on the winding platform (1). The coil winding device is provided on the winding platform (1) and comprises a first driving motor (3) fixedly connected to the inside of the winding platform (1). The surface of the inductor placement table (4) is slidably connected with a sliding sleeve (7). The surface of the inductor placement table (4) is rotatably connected with a connecting rod (8).

2. The integrally formed inductor winding device of claim 1, wherein: The upper end of the connecting rod (8) is arc-shaped. The winding platform (1) is fixedly connected with an electric push rod (5).

3. The integrally formed inductor winding device of claim 1, wherein: The upper end of the electric push rod (5) is rotatably connected with a roller (6).

4. The integrally formed inductor winding device of claim 1, wherein: The surface of the inductor placement table (4) is fixedly connected with a connecting plate (11).

5. The integrally formed inductor winding device of claim 1, wherein: The wire guide device comprises a fixed frame (21). The upper end of the fixed frame (21) is fixedly connected with a second driving motor (22).

6. The integrally formed inductor winding device of claim 5, wherein: The output end of the second driving motor (22) is fixedly connected with a threaded rod (23). The surface of the threaded rod (23) is threadedly sleeved with a sliding block (24). The surface of the sliding block (24) is rotatably connected with a wire guide frame (25). The upper end of the winding platform (1) is fixedly connected with a fixed support (13). The surface of the fixed support (13) is fixedly connected with a first servo motor (14). The output end of the first servo motor (14) is fixedly connected with a unwinding drum (15). The surface of the unwinding drum (15) is wound with a wire. The electric push rod (5), the roller (6), the connecting rod (8), the sliding groove (9), the reset spring (10), the connecting plate (11) and the connecting rod (12) are provided in two groups and symmetrically arranged on both sides of the inductor placement table (4). The inside of the connecting plate (11) is threadedly connected with a bolt. The upper end of the winding platform (1) is fixedly connected with a fixed frame (2). The inside of the fixed frame (2) is fixedly connected with a hydraulic rod (16). The output end of the hydraulic rod (16) is fixedly connected with a connecting frame (17). The output end of the second servo motor (18) is fixedly connected with a cutting knife frame (19). The two wire cutting knives (20) are symmetrically arranged at the two ends of the cutting knife frame (19). The inside of the cutting knife frame (19) is screwed with a bolt, and the two wire cutting knives (20) are fixed with the cutting knife frame (19) through the bolt.

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