Production device of refractory castable

Abstract

The utility model relates to the technical field of refractory castable production, in particular to a refractory castable production device, which comprises a mixing barrel and a cover plate, and is characterized in that the cover plate is connected above the mixing barrel in a lifting manner, a feeding hole is formed in the top of the cover plate, a rotating shaft is rotatably connected to the middle of the cover plate, and a feeding hole is formed in the middle of the rotating shaft. A motor is fixedly mounted at the top of the cover plate, the output shaft end of the motor is fixedly connected with the top end of a rotating shaft, a transmission shaft is fixedly connected to the bottom end of the rotating shaft, and a plurality of first stirring rods are fixedly connected to the outer surface of the transmission shaft. The lifting ring has the advantages that firstly, in the rotating process of the lifting ring, the roll shaft rotates along with the lifting ring, so that rolling friction is generated, friction force is small, abrasion is small, and the service life is long; and secondly, the supporting rods are slidably connected into the cover plate, so that the supporting rods bear shearing force brought in the rotating process of the lifting ring and the roll shaft, the first hydraulic cylinder is not subjected to the shearing force, and the first hydraulic cylinder is not prone to deformation and damage.

Description

TECHNICAL FIELD

[0001] The utility model relates to refractory castable production technical field, especially refractory castable production device. BACKGROUND

[0002] The refractory castable needs to use the mixing mill to stir and mix several different kinds of materials with different particle sizes in production, so as to achieve the effect of uniform mixing of materials.

[0003] The mixing mill for refractory castable production disclosed in Chinese patent CN222093165U adjusts the distance between the first material rod and the second material rod through the first hydraulic cylinder, the sliding block, the fixed ring, the limiting groove and the adjusting groove, so as to mix materials of different heights. At the same time, the first material rod and the second material rod change the inclination angle of the support rod through the movable block, so that the support rod mixes materials at different angles. Thus, the materials are stirred and mixed at different angles and heights, different shear forces are applied to the materials, the materials are quickly mixed uniformly, and the mixing quality and efficiency are effectively improved. However, the mixing mill for refractory castable production has the following defects while solving the problem:

[0004] The sliding block needs to bear the gravity of the fixed ring, the sleeve and the corresponding structure on the sleeve. When stirring, the sleeve drives the second material rod to rise and fall, and the sliding block also needs to bear the friction force between the second material rod and the materials. Thus, the sliding block is located in the limiting groove. When the fixed ring rotates, the friction force between the sliding block and the limiting groove is large, so the wear of the sliding block and the limiting groove is serious. In addition, the piston rod end of the first hydraulic cylinder needs to bear the shear force caused by the friction force between the sliding block and the limiting groove, so the piston rod of the first hydraulic cylinder is prone to deformation and damage. SUMMARY

[0005] The utility model aims to solve at least one of the technical defects in the background art.

[0006] Therefore, one purpose of the utility model is to provide a refractory castable production device, which aims to solve the problem of serious wear of the sliding block and the limiting groove of the mixing mill for refractory castable production in the prior art, and the problem of easy deformation and damage of the piston rod of the first hydraulic cylinder.

[0007] In order to achieve the above object, the utility model provides a refractory castable production device on the one hand, including mixing bowl and apron, the apron can be lifted and be connected in the above of mixing bowl, the top of apron is provided with feed inlet, the middle part of apron is rotatably connected with pivot, the top of apron is fixedly installed with motor, the output shaft end of motor is fixedly connected with the top end of pivot, the bottom end of pivot is fixedly connected with transmission shaft, the outer surface of transmission shaft is fixedly connected with a plurality of first stirring rods, the outer surface of transmission shaft is slidably connected with a plurality of transmission sleeves, the outer surface of a plurality of transmission sleeves is fixedly connected with a plurality of second stirring rods, two adjacent transmission sleeves are fixedly connected together through a plurality of bridge plates, the outer surface of the uppermost transmission sleeve is fixedly connected with a plurality of push plates, the top of a plurality of push plates is fixedly connected with lifting ring, the inside of apron is slidably connected with a plurality of support rods, the inside of each support rod is rotatably connected with two roller shafts, the lifting ring is between two roller shafts, the top of support rod is fixedly connected with lifting plate, the bottom of lifting plate is fixedly connected with first hydraulic cylinder, the bottom of first hydraulic cylinder is fixedly installed on the top of apron.

[0008] Beneficial effect is: lifting ring is clamped by two roller shafts on support rod, through support rod lifting, make roller shaft drive lifting ring lift, thereby drive second stirring rod lift, first, the process of roller shaft rotation follows in the rotation of lifting ring, thereby produce rolling friction, friction is small, so abrasion is small, service life is long, second, support rod is slidably connected in apron, thereby support rod bears the shear force that lifting ring and roller shaft rotation process brought, make first hydraulic cylinder not be subjected to shear force, thereby first hydraulic cylinder is not easy to deform and damage.

[0009] It is preferred from any of the above solutions that the edges of the top and bottom of the lifting ring are each provided with a chamfer, and the roller shaft is conical in shape, and the outer surface of the conical roller shaft is fitted with the chamfer surface at the edge of the lifting ring.

[0010] Beneficial effect is: after the conical roller shaft is fitted with the chamfer surface at the edge of the lifting ring, the angle of rotation of different contact points on the lifting ring corresponding to one rotation of the roller shaft is equal, thereby avoiding the problem of uneven friction between the surface of the roller shaft and the surface of the lifting ring.

[0011] It is preferred from any of the above solutions that the outer surface of the first stirring rod is slidably sleeved with a first sliding sleeve, one side of the first sliding sleeve is hingedly connected with a third stirring rod, the other end of the third stirring rod is hingedly connected with an adjacent second stirring rod below the first stirring rod, the outer surface of the second stirring rod is slidably sleeved with a second sliding sleeve, one side of the second sliding sleeve is hingedly connected with a fourth stirring rod, the other end of the fourth stirring rod is hingedly connected with an adjacent first stirring rod below the second stirring rod.

[0012] The beneficial effect is that when the first hydraulic cylinder lifts or lowers the supporting rod, the transmission sleeve is lifted or lowered, so that the second stirring rod is lifted or lowered, thus driving the third stirring rod and the fourth stirring rod to rotate, changing the angle of the third stirring rod and the fourth stirring rod, and changing the distance between the first stirring rod and the second stirring rod, so that the raw materials can be stirred more uniformly.

[0013] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0014] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0015] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0016] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0017] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0018] Preferably, the outer surface of the bottom end of the transmission shaft is fixedly connected with an inclined first scraper, the bottom of the outer surface of the mixing barrel is provided with a discharge pipe, the outlet of the discharge pipe is hingedly connected with a sealing plate, and the top of the discharge pipe is hingedly connected with a second hydraulic cylinder.

[0019] The additional aspects and advantages of the present application will be partially given in the following description, and some will become apparent from the following description, or be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0020] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the references to the following drawings, of which:

[0021] Figure 1 It is a structural schematic view of the present application.

[0022] Figure 2 It is a structural schematic view of the present application cover plate and below.

[0023] Figure 3 It is a structural schematic view of the second scraper of the present application.

[0024] Wherein: 1, mixing cylinder, 11, discharge pipe, 12, sealing plate, 13, second hydraulic cylinder, 14, third hydraulic cylinder, 15, groove, 2, cover plate, 21, feed inlet, 22, rotating shaft, 23, motor, 24, transmission shaft, 25, first stirring rod, 251, positioning hole, 26, first scraper, 27, protruding block, 3, transmission sleeve, 31, second stirring rod, 32, bridge plate, 33, push plate, 34, lifting ring, 4, support rod, 41, roller shaft, 42, lifting plate, 43, first hydraulic cylinder, 5, second scraper, 51, positioning rod, 6, first sliding sleeve, 61, third stirring rod, 7, second sliding sleeve, 71, fourth stirring rod. DETAILED DESCRIPTION

[0025] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0026] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or integrally connected, can be mechanically connected, or can be electrically connected, can be directly connected, or indirectly connected through an intermediate medium, or can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] The present application provides a production device for refractory castable.

[0028] Example one:

[0029] As Figures 1-2As shown, it includes mixing barrel 1 and cover plate 2, the outer surface of mixing barrel 1 is fixedly installed with third hydraulic cylinder 14, the piston rod end of third hydraulic cylinder 14 is fixedly connected with cover plate 2, so that cover plate 2 can be connected above mixing barrel 1 in a lifting manner, so that the top of mixing barrel 1 can be opened by lifting cover plate 2, facilitating thorough cleaning of the inside thereof, the top of cover plate 2 is provided with feeding port 21 for adding raw materials of refractory castable into the inside of mixing barrel 1, the middle part of cover plate 2 is rotatably connected with rotating shaft 22, the top of cover plate 2 is fixedly installed with motor 23, the output shaft end of motor 23 is fixedly connected with the top end of rotating shaft 22, motor 23 can drive rotating shaft 22 to rotate, the bottom end of rotating shaft 22 is fixedly connected with transmission shaft 24, the outer surface of transmission shaft 24 is fixedly connected with a plurality of first stirring rods 25, the outer surface of transmission shaft 24 is slidably connected with a plurality of transmission sleeves 3, transmission shaft 24 is a polygonal prism, after transmission sleeve 3 is sleeved on the surface of transmission shaft 24, transmission shaft 24 can drive transmission sleeve 3 to rotate synchronously, and transmission sleeve 3 can slide up and down on the surface of transmission shaft 24, the outer surface of each of a plurality of transmission sleeves 3 is fixedly connected with a plurality of second stirring rods 31, from top to bottom, first stirring rods 25 and second stirring rods 31 are arranged alternately, adjacent two transmission sleeves 3 are fixedly connected together through a plurality of bridge plates 32, so that a plurality of transmission sleeves 3 can be lifted synchronously, the outer surface of the uppermost transmission sleeve 3 is fixedly connected with a plurality of push plates 33, the top end of a plurality of push plates 33 is fixedly connected with lifting ring 34, the inside of cover plate 2 is slidably connected with a plurality of supporting rods 4, the top of cover plate 2 is provided with hole slot, supporting rod 4 penetrates through hole slot from above to below of cover plate 2 and can slide up and down, the inner side of each supporting rod 4 is rotatably connected with two roller shafts 41, lifting ring 34 is located between two roller shafts 41, the bottom of lifting ring 34 is supported by lower roller shaft 41, when supporting rod 4 rises, lower roller shaft 41 can lift lifting ring 34, so that transmission sleeve 3 rises, when supporting rod 4 descends, upper roller shaft 41 can press down lifting ring 34, so that transmission sleeve 3 descends, the top end of supporting rod 4 is fixedly connected with lifting plate 42, the bottom of lifting plate 42 is fixedly connected with first hydraulic cylinder 43, the bottom of first hydraulic cylinder 43 is fixedly installed on the top of cover plate 2, first hydraulic cylinder 43 can drive lifting plate 42 to lift and descend, so as to achieve the purpose of lifting supporting rod 4.

[0030] Preferably, as Figure 2As shown, the edges of the top and bottom of the lifting ring 34 are provided with chamfers, and the roller shaft 41 is tapered, and the outer surface of the tapered roller shaft 41 is fitted with the chamfer surface at the edge of the lifting ring 34. Since the positions of the contact surfaces of the roller shaft 41 and the lifting ring 34 are different, the circumferences corresponding to the different contact points of the lifting ring 34 rotating one circle are different. Therefore, after the tapered roller shaft 41 is fitted with the chamfer surface at the edge of the lifting ring 34, the angle corresponding to the different contact points of the lifting ring 34 rotating one circle is equal, thereby avoiding the problem of uneven friction between the surface of the roller shaft 41 and the surface of the lifting ring 34.

[0031] Preferably, as Figure 1 As shown, the top of the mixing drum 1 is provided with a groove 15, and the edge of the bottom of the cover plate 2 is fixedly connected with a protrusion 27 matched with the groove 15. After the cover plate 2 is lowered, the protrusion 27 can be inserted into the groove 15, so that when the refractory castable is stirred and mixed, the third hydraulic cylinder 14 will not bear the torsion generated by the stirring of the cover plate 2, thereby avoiding the problems of stress deformation of the third hydraulic cylinder 14 or breakage of the connection point of the third hydraulic cylinder 14, the mixing drum 1 and the cover plate 2.

[0032] Specifically, as Figure 1 As shown, the end of the first stirring rod 25 close to the inner wall of the mixing drum 1 is fixedly installed with a second scraper 5, and the outer side of the second scraper 5 is fitted with the inner wall of the mixing drum 1. During discharging, the second scraper 5 rotates with the stirring rod, and can scrape off the refractory castable adhered to the inner wall of the mixing drum 1. Further preferably, the end of the first stirring rod 25 is provided with a positioning hole 251, and one side of the second scraper 5 is fixedly connected with a positioning rod 51, which is inserted into the inside of the positioning hole 251. When the cover plate 2 is raised and the stirring rod is exposed above the mixing drum 1, the second scraper 5 can be pulled outwardly and detached from the first stirring rod 25, thereby facilitating the disassembly and replacement of the second scraper 5.

[0033] Example two:

[0034] As Figures 1-2As shown, based on Embodiment 1, an inclined first scraper 26 is fixedly connected to the outer surface of the bottom end of the drive shaft 24. During stirring, the motor 23 drives the stirring rod to rotate counterclockwise, and the inclined first scraper 26 rotates counterclockwise, which can convey the refractory castable raw material below upward, thereby making the raw material more uniformly mixed. A discharge pipe 11 is provided at the bottom of the outer surface of the mixing cylinder 1. During discharge, the inclined first scraper 26 rotates clockwise, which can convey the refractory castable above it downward, and use centrifugal force to push it downward. The refractory castable is discharged from the discharge pipe 11. Compared with the discharge port being located below the mixing cylinder 1, the discharge is made by gravity. This method is more efficient. A sealing plate 12 is hinged at the outlet of the discharge pipe 11, and a second hydraulic cylinder 13 is hinged at the top of the discharge pipe 11. The piston rod end of the second hydraulic cylinder 13 is hinged to the top of the sealing plate 12. When the second hydraulic cylinder 13 is extended, the sealing plate 12 rotates to block the discharge pipe 11. When the second hydraulic cylinder 13 is retracted, the sealing plate 12 rotates to open the discharge pipe 11.

[0035] It should be noted that the rotation direction of the first scraper 26 is determined from a top-down view.

[0036] Example 3:

[0037] like Figure 2 As shown, based on Embodiment 1 or Embodiment 2, a first sliding sleeve 6 is slidably sleeved on the outer surface of the first stirring rod 25. A third stirring rod 61 is hinged to one side of the first sliding sleeve 6. The other end of the third stirring rod 61 is hinged to the second stirring rod 31 adjacent below the first stirring rod 25. A second sliding sleeve 7 is slidably sleeved on the outer surface of the second stirring rod 31. A fourth stirring rod 71 is hinged to one side of the second sliding sleeve 7. The other end of the fourth stirring rod 71 is hinged to the first stirring rod 25 adjacent below the second stirring rod 31. When the support rod 4 is raised and lowered by the first hydraulic cylinder 43, the transmission sleeve 3 follows and rises and falls, thereby causing the second stirring rod 31 to rise or fall. This can drive the third stirring rod 61 and the fourth stirring rod 71 to rotate, changing the angle of the third stirring rod 61 and the fourth stirring rod 71, as well as changing the distance between the first stirring rod 25 and the second stirring rod 31, thereby making the raw materials more uniformly stirred.

[0038] The utility model discloses a working principle is as follows: in use, the refractory castable raw materials are sent into the inside of mixing cylinder 1 through feed port 21, and motor 23 drives stirring rod rotation, and the raw materials in mixing cylinder 1 are stirred and mixed, in the mixing process, first hydraulic cylinder 43 drives support rod 4 to go up and down, thereby makes lifting ring 34 drive second stirring rod 31 to go up and down, changes the interval of first stirring rod 25 and second stirring rod 31, and changes the inclination angle of third stirring rod 61 and fourth stirring rod 71, thereby more quickly and evenly stirs the raw materials, after stirring, contracts second hydraulic cylinder 13, opens the export of discharge pipe 11, then motor 23 drives the anticlockwise rotation of the first scraper 26 of inclination, and the refractory castable above the first scraper 26 of inclination is transported downwards, and the refractory castable is discharged from discharge pipe 11 through centrifugal force.

Claims

1. A production apparatus for refractory castable, comprising a mixing cylinder (1) and a cover plate (2), characterized in that, The cover plate (2) is vertically connected above the mixing cylinder (1). A feed inlet (21) is provided at the top of the cover plate (2). A rotating shaft (22) is rotatably connected to the middle of the cover plate (2). A motor (23) is fixedly installed at the top of the cover plate (2). The output shaft end of the motor (23) is fixedly connected to the top end of the rotating shaft (22). A transmission shaft (24) is fixedly connected to the bottom end of the rotating shaft (22). Multiple first stirring rods (25) are fixedly connected to the outer surface of the transmission shaft (24). Multiple transmission sleeves (3) are slidably connected to the outer surface of the transmission shaft (24). Multiple second stirring rods (31) are fixedly connected to the outer surfaces of the multiple transmission sleeves (3). Adjacent two... The transmission sleeves (3) are fixedly connected together by multiple bridge plates (32). Multiple push plates (33) are fixedly connected to the outer surface of the uppermost transmission sleeve (3). A lifting ring (34) is fixedly connected to the top of the multiple push plates (33). Multiple support rods (4) are slidably connected inside the cover plate (2). Two rollers (41) are rotatably connected to the inner side of each support rod (4). The lifting ring (34) is located between the two rollers (41). A lifting plate (42) is fixedly connected to the top of the support rod (4). A first hydraulic cylinder (43) is fixedly connected to the bottom of the lifting plate (42). The bottom of the first hydraulic cylinder (43) is fixedly installed on the top of the cover plate (2).

2. The refractory castable production apparatus according to claim 1, characterized in that, The lifting ring (34) has chamfers at the top and bottom edges, and the roller (41) is conical in shape. The outer surface of the conical roller (41) is in contact with the chamfered surface at the edge of the lifting ring (34).

3. The refractory castable production apparatus according to claim 1, characterized in that, The outer surface of the first stirring rod (25) is slidably fitted with a first sliding sleeve (6), and a third stirring rod (61) is hinged to one side of the first sliding sleeve (6). The other end of the third stirring rod (61) is hinged to a second stirring rod (31) adjacent to the first stirring rod (25) below.

4. The refractory castable production apparatus according to claim 3, characterized in that, The outer surface of the second stirring rod (31) is slidably fitted with a second sliding sleeve (7), and a fourth stirring rod (71) is hinged to one side of the second sliding sleeve (7). The other end of the fourth stirring rod (71) is hinged to the first stirring rod (25) adjacent to the second stirring rod (31) below.

5. The refractory castable production apparatus according to claim 1, characterized in that, An inclined first scraper (26) is fixedly connected to the outer surface of the bottom end of the drive shaft (24), and a discharge pipe (11) is provided at the bottom of the outer surface of the mixing cylinder (1).

6. The refractory castable production apparatus according to claim 5, characterized in that, A sealing plate (12) is hinged at the outlet of the discharge pipe (11), and a second hydraulic cylinder (13) is hinged at the top of the discharge pipe (11). The piston rod end of the second hydraulic cylinder (13) is hinged to the top of the sealing plate (12).

7. The refractory castable production apparatus according to claim 1, characterized in that, A third hydraulic cylinder (14) is fixedly installed on the outer surface of the mixing cylinder (1), and the piston rod end of the third hydraulic cylinder (14) is fixedly connected to the cover plate (2).

8. The refractory castable production apparatus according to claim 7, characterized in that, The top of the mixing cylinder (1) is provided with a groove (15), and a protrusion (27) that cooperates with the groove (15) is fixedly connected to the bottom edge of the cover plate (2).

9. The refractory castable production apparatus according to claim 1, characterized in that, A second scraper (5) is fixedly installed at the end of the first stirring rod (25) near the inner wall of the mixing cylinder (1).

10. The refractory castable production apparatus according to claim 9, characterized in that, The first stirring rod (25) has a positioning hole (251) at its end, and a positioning rod (51) is fixedly connected to one side of the second scraper (5), and the positioning rod (51) is inserted into the positioning hole (251).

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