Plastic lining forming machine with synchronous chip removal function
By introducing a self-cleaning shearing mechanism into the plastic lining molding machine, the problem of untimely debris removal was solved, and synchronous cleaning during the cutting process was achieved, ensuring the continuity of production and the cleaning effect.
Patent Information
- Application Number
- CN202520393550.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-03-07
AI Technical Summary
The existing plastic lining molding machine does not promptly clean up the debris generated during the cutting process, which makes it difficult to move the plastic pipe and affects production efficiency.
A plastic lining molding machine with synchronous chip removal function was designed. The machine achieves real-time chip removal through a self-cleaning shearing mechanism, which includes a moving component, a driving component, a shearing component, a self-cleaning component, and a linkage cleaning component. The linkage cleaning component is linked with the straightening conveyor roller to ensure the cleaning effect of the chips.
This technology enables simultaneous cleaning of debris during the cutting process, ensuring normal production operation and a clean result, and preventing debris from affecting the movement of the plastic pipe.
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Figure CN223812154U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of plastic pipeline forming machine, concretely relates to a plastic lining forming machine with synchronous chip removal function. BACKGROUND
[0002] Metal pipeline plastic lining is a kind of technology, by putting inner lining plastic pipe into metal pipe, form a new type of pipe material, can have the advantages of metal pipe and non-metal pipe simultaneously;Plastic lining forming machine is used for processing plastic, and is made into inner lining plastic pipe, is used as the inner lining of metal pipe, prolongs its service life.
[0003] Chinese patent CN212763722U discloses a kind of plastic pipe automatic forming machine, including outer box, the right end of the front side of outer box is fixedly installed with control panel, the middle of the top of outer box is fixedly installed with hopper, the bottom of the right side of hopper is fixedly installed with thermoplastic tank, the bottom of outer box is fixedly installed with base, the top of base is fixedly installed with the first support frame located in the right side of outer box, the number of first support frame is two;By setting second gear and toothed belt, utilize the rotation of micro motor to drive second gear rotation and finally drive toothed belt rotation, first electric push rod promotes toothed belt movement to make the speed of toothed belt movement and the speed of plastic tube stepping same, when needing to cut plastic tube, just utilize toothed belt rotation to cut plastic tube, compared with existing cutter direct cutting, this kind of cutting mode can avoid deformation at the cut of plastic tube, guarantee the flatness of cut;But the device still has the following problems:
[0004] In production process, toothed belt cuts plastic tube, and can produce certain chippings, these chippings are not cleaned in time to cause plastic tube to be inconvenient to move on vertical plate, influence production.
[0005] Based on this, the utility model discloses a kind of plastic lining forming machine with synchronous chip removal function to solve above-mentioned problem. UTILITY MODEL CONTENTS
[0006] In view of the above-mentioned shortcomings of prior art, the utility model provides a kind of plastic lining forming machine with synchronous chip removal function.
[0007] To achieve the above object, the utility model is realized by the following technical scheme:
[0008] A kind of plastic lining forming machine with synchronous chip removal function, including outer box, cooling tank and self-cleaning shearing mechanism, the upper end of outer box is fixedly installed with hopper;The upper end of outer box is fixedly connected with thermoplastic tank;Hopper is communicated with thermoplastic tank;The right side upper end of outer box is fixedly connected with control panel for controlling machine;
[0009] The cooling tank is installed between the outer box and the self-cleaning shearing mechanism, and is used for cooling the pipe fittings processed by the thermoplastic box;
[0010] The self-cleaning shearing mechanism is provided with a linkage cleaning assembly for cleaning the self-cleaning assembly;
[0011] The self-cleaning shearing mechanism comprises a moving assembly, a driving assembly, a shearing assembly, a self-cleaning assembly, a shell, straightening conveying rollers and a motor three; the linkage cleaning assembly, the shell, the driving assembly, the shearing assembly and the self-cleaning assembly are connected with the moving assembly; the linkage cleaning assembly and the self-cleaning assembly are connected with the shell; the front and rear ends of the straightening conveying rollers are rotatably connected with the shell; the rear end of one straightening conveying roller is fixedly connected with the driving end of the motor three, and the motor three is fixedly connected with the rear end of the shell.
[0012] Further, the moving assembly comprises a moving frame, a gear one and a rack; the two racks are symmetrically arranged front and rear, and the rack is fixedly connected with the inner bottom surface of the shell; the gear one is meshingly connected with the rack, and the gear one is in one-to-one correspondence with the rack; the driving assembly, the shearing assembly and the self-cleaning assembly are connected with the moving frame; the moving frame is limitingly and slidably connected with the shell through a sliding block sliding rail; and the driving assembly is connected with the gear one.
[0013] Further, the driving assembly comprises a motor one and a rotating shaft one; the motor one is fixedly connected with the lower side of the rear end of the moving frame, the driving end of the motor one is fixedly connected with the rotating shaft one, the rotating shaft one is rotatably connected with the moving frame, and the front and rear ends of the rotating shaft one are fixedly connected with the gear one.
[0014] Further, the self-cleaning assembly comprises a brush and a recovery tank; the two recovery tanks are distributed left and right at the lower end of the shell, and the recovery tank is fixedly connected with the shell; a falling opening for falling of the debris is formed in the upper part of the shell above the recovery tank; and the brush is fixedly connected with the right end of the moving frame.
[0015] Further, the linkage cleaning assembly comprises a linkage assembly, a cleaning assembly and a limiting assembly; the straightening conveying rollers and the shell are connected with the linkage assembly; the linkage assembly and the limiting assembly are connected with the cleaning assembly; the limiting assembly is connected with the shell; the linkage assembly is used for linking the straightening conveying rollers with the cleaning assembly; the cleaning assembly is used for cleaning the brush, so as to ensure the cleaning effect of the brush on the debris; and the limiting assembly is used for limiting the cleaning assembly.
[0016] Further, the linkage assembly comprises a helical gear one, a helical gear two, a rotating shaft two, a reciprocating screw rod and a sliding block; the helical gear one is fixedly connected with the front end of one straightening conveying roller, the helical gear two is meshingly connected with the helical gear one; the helical gear two is fixedly connected with the upper end of the rotating shaft two; the lower end of the rotating shaft two is fixedly connected with the reciprocating screw rod; the rotating shaft two and the reciprocating screw rod are rotatably connected with the front end of the shell through a connecting piece; the sliding block is threadedly connected with the reciprocating screw rod through a threaded sleeve; and the rear end of the sliding block is connected with the cleaning assembly.
[0017] Further, the cleaning assembly comprises a vertical moving plate and a tooth comb; the front end of the vertical moving plate is fixedly connected with the sliding block; the rear end of the vertical moving plate is connected with the limiting assembly; and the left end of the vertical moving plate is fixedly connected with the tooth comb.
[0018] Further, the limiting assembly comprises a sliding rod and a fixed plate; the vertical moving plate is in limiting sliding connection with the sliding rod; the upper and lower ends of the sliding rod are both provided with a fixed plate, the fixed plate is fixedly connected with the sliding rod, and the rear end inner side of the shell is fixedly connected with the fixed plate.
[0019] Compared with the prior art, the utility model has the advantages that: 1, the utility model discloses can realize through the cutting mechanism of plastics pipe cutting the while cleaning the chippings, ensure the normal operation of production;
[0020] 2, the utility model discloses can realize cleaning the while through the linkage automatic cleaning to the cleaning brush, ensure the cleaning effect. DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description. Obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0022] Figure 1 It is a perspective view of the plastic lining forming machine with synchronous chip removal function of the utility model Figure 1 ;
[0023] Figure 2 It is a front view of the plastic lining forming machine with synchronous chip removal function of the utility model;
[0024] Figure 3 It is a part of the utility model after removing part of the shell Figure 1 ;
[0025] Figure 4 It is a part of the utility model after removing part of the shell Figure 2 ;
[0026] Figure 5 It is Figure 3 the enlarged view of A in Fig.;
[0027] Figure 6 It is Figure 4 the enlarged view of B in Fig.;
[0028] Figure 7 It is a part of the utility model after removing part of the shell Figure 3 .
[0029] The reference signs in the figures respectively represent:
[0030] 1, outer box; 2, feeding hopper; 3, thermoplastic box; 4, control panel; 5, cooling tank; 6, self-cleaning shearing mechanism; 61, moving assembly; 611, moving frame; 612, gear one; 613, rack; 62, driving assembly; 621, motor one; 622, rotating shaft one; 63, shearing assembly; 631, motor two; 632, toothed belt; 633, gear two; 634, air cylinder; 635, moving plate; 64, self-cleaning assembly; 641, brush; 642, recovery tank; 643, drop opening; 65, shell; 66, straightening conveying roller; 67, motor three; 7, linkage cleaning assembly; 71, linkage assembly; 711, helical gear one; 712, helical gear two; 713, rotating shaft two; 714, reciprocating screw rod; 715, sliding block; 72, cleaning assembly; 721, vertically moving plate; 722, tooth comb; 73, limiting assembly; 731, sliding rod; 732, fixed plate. DETAILED DESCRIPTION
[0031] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments but not all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0032] In the following description, "left", "right", "front", "back", "up", "down" are oriented with the perspective of the front view.
[0033] Embodiment one: in some embodiments, referring to the drawings of the specification Figures 1-7 A plastic lining forming machine with synchronous chip removal function, comprising an outer box 1, a cooling tank 5 and a self-cleaning shearing mechanism 6.
[0034] The outer box 1 is fixedly installed with a feeding hopper 2 for feeding raw materials at the upper end;
[0035] The upper end of the outer box 1 is fixedly connected with a thermoplastic box 3 for heating raw materials;
[0036] The right upper end of the outer box 1 is fixedly connected with a control panel 4 for controlling the machine;
[0037] The cooling tank 5 is installed between the outer box 1 and the self-cleaning shearing mechanism 6, and is used for cooling the pipe fittings processed by the thermoplastic box 3;
[0038] The self-cleaning shearing mechanism 6 is provided with a linkage cleaning assembly 7 for cleaning the self-cleaning assembly 64 synchronously with the straightening conveying roller 66 to ensure the cleaning effect of the self-cleaning assembly 64.
[0039] As shown in Figure 3 The self-cleaning shearing mechanism 6 comprises a moving assembly 61, a driving assembly 62, a shearing assembly 63, a self-cleaning assembly 64, a shell 65, a straightening conveying roller 66 and a motor three 67; the moving assembly 61 is arranged in the shell 65, and the linkage cleaning assembly 7, the driving assembly 62 and the shearing assembly 63 are connected with the moving assembly 61; the shell 65 is connected with the linkage cleaning assembly 7; the moving assembly 61 and the shell 65 are connected with the self-cleaning assembly 64; a plurality of straightening conveying rollers 66 are arranged symmetrically in up and down directions; the front and rear ends of the straightening conveying roller 66 are rotatably connected with the shell 65; the rear end of one straightening conveying roller 66 is fixedly connected with the driving end of the motor three 67, and the motor three 67 is fixedly connected with the rear end of the shell 65; the moving assembly 61 is used for moving the shearing assembly 63 and the self-cleaning assembly 64, and the driving assembly 62 is used for driving the moving assembly 61; the shearing assembly 63 is used for cutting plastic pipes, and the self-cleaning assembly 64 is used for cleaning the cuttings; the straightening conveying roller 66 is used for conveying and straightening plastic pipe fittings.
[0040] In the utility model, the operator puts raw materials into the hot plastic box 3 through the feeding hopper 2, adjusts the hot plastic box 3 through the control panel 4 to process the raw materials into the required plastic pipe fittings, then conveys the plastic pipe to the cooling tank 5 for cooling, and conveys the plastic pipe fittings into the shell 65 after cooling; the driving assembly 62 drives the moving assembly 61 to drive the shearing assembly 63 to move synchronously with the plastic pipe fittings, simultaneously, the shearing assembly 63 cuts the plastic pipe fittings, the self-cleaning assembly 64 synchronously cleans and collects the cuttings, the motor three 67 drives the straightening conveying roller 66 to convey and straighten the plastic pipe fittings, simultaneously, the linkage cleaning assembly 7 is linked with the straightening conveying roller 66 to clean the self-cleaning assembly 64 synchronously to ensure the cleaning effect of the cuttings.
[0041] As shown in Figure 4 The moving assembly 61 comprises a moving frame 611, a gear one 612 and a rack 613; two racks 613 are symmetrically arranged in front and back directions, the rack 613 is fixedly connected with the inner bottom surface of the shell 65, the gear one 612 is meshingly connected with the rack 613, the gear one 612 corresponds to the rack 613 in one-to-one manner, the driving assembly 62, the shearing assembly 63 and the self-cleaning assembly 64 are connected with the moving frame 611, and the moving frame 611 is limitingly and slidably connected with the shell 65 through a sliding block sliding rail; the driving assembly 62 is connected with the gear one 612.
[0042] As shown in Figure 3As shown, the drive assembly 62 includes a motor 621 and a rotating shaft 622; the motor 621 is fixedly connected to the lower rear end of the movable frame 611, the drive end of the motor 621 is fixedly connected to the rotating shaft 622, the rotating shaft 622 is rotatably connected to the movable frame 611, and the front and rear ends of the rotating shaft 622 are fixedly connected to the gear 612.
[0043] like Figure 5 As shown, the shearing assembly 63 includes a second motor 631, a toothed belt 632, a second gear 633, a cylinder 634, and a moving plate 635. The moving plate 635 is symmetrically distributed on the inner side of the moving frame 611, and the moving plate 635 is slidably connected to the moving frame 611 via a slider rail. The second motor 631 is fixedly installed on the right end of the moving plate 635, and the driving end of the second motor 631 is fixedly connected to one of the second gears 633. The two gears 633 are symmetrically distributed on the front and back, and the gears 633 are rotatably connected to the moving plate 635 via bearings. The gears 633 are meshed with the toothed belt 632. The lower end of the moving plate 635 is fixedly connected to the driving end of the cylinder 634, and the lower end of the cylinder 634 is fixedly connected to the moving frame 611.
[0044] like Figure 4 and Figure 7 As shown, the self-cleaning component 64 includes a brush 641 and a collection tank 642; the two collection tanks 642 are distributed on the left and right sides at the lower end of the outer shell 65, and the collection tanks 642 are fixedly connected to the outer shell 65. The outer shell 65 above the collection tanks 642 is provided with a drop opening 643 for debris to fall off; the brush 641 is fixedly connected to the right end of the moving frame 611.
[0045] In this utility model, after the plastic pipe enters the outer shell 65, the motor 621 drives the rotating shaft 622 to rotate. The rotating shaft 622 drives the moving frame 611 to move synchronously with the plastic pipe through the gear 612 and the rack 613. Then, the cylinder 634 drives the moving plate 635 to move downward. At the same time, the motor 631 drives the gear 633 to rotate. The gear 633 drives the toothed belt 632 to move. The toothed belt 632 cuts the plastic pipe. The debris generated by cutting is swept by the brush 641 to the recycling tank 642, and then falls from the recycling tank 642 into the drop outlet 643 for collection.
[0046] like Figure 2 , Figure 3 and Figure 4As shown, the linkage cleaning assembly 7 includes linkage assembly 71, cleaning assembly 72 and limiting assembly 73; the straightening conveying roller 66 and the shell 65 are connected with the linkage assembly 71, and the linkage assembly 71 and the limiting assembly 73 are connected with the cleaning assembly 72; the limiting assembly 73 is connected with the shell 65, the linkage assembly 71 is used for linkage between the straightening conveying roller 66 and the cleaning assembly 72, the cleaning assembly 72 is used for cleaning the brush 641, so as to ensure the cleaning effect of the brush 641 on the debris; the limiting assembly 73 is used for limiting the cleaning assembly 72;
[0047] As shown in the drawings, Figure 6 The linkage assembly 71 includes bevel gear one 711, bevel gear two 712, shaft two 713, reciprocating screw rod 714 and sliding block 715; the bevel gear one 711 is fixedly connected with the front end of one straightening conveying roller 66, and the bevel gear two 712 is meshingly connected with the bevel gear one 711; the bevel gear two 712 is fixedly connected with the upper end of the shaft two 713; the lower end of the shaft two 713 is fixedly connected with the reciprocating screw rod 714, and the shaft two 713 and the reciprocating screw rod 714 are rotatably connected with the front end of the shell 65 through a connecting piece; the sliding block 715 is threadedly connected with the reciprocating screw rod 714 through a threaded sleeve; the rear end of the sliding block 715 is connected with the cleaning assembly 72;
[0048] As shown in the drawings, Figure 4 The cleaning assembly 72 includes vertical moving plate 721 and tooth comb 722; the front end of the vertical moving plate 721 is fixedly connected with the sliding block 715; the rear end of the vertical moving plate 721 is connected with the limiting assembly 73; the left end of the vertical moving plate 721 is fixedly connected with the tooth comb 722;
[0049] As shown in the drawings, Figure 4 The limiting assembly 73 includes slide rod 731 and fixed plate 732; the vertical moving plate 721 is limitingly and slidably connected with the slide rod 731; one fixed plate 732 is arranged at each of the upper end and the lower end of the slide rod 731, the fixed plate 732 is fixedly connected with the slide rod 731, and the rear end of the shell 65 is fixedly connected with the fixed plate 732;
[0050] In the utility model, the motor three 67 drives the straightening conveying roller 66 to convey and straighten the plastic pipe rightwards, the straightening conveying roller 66 drives the shaft two 713 to rotate through the bevel gear one 711 and the bevel gear two 712, the shaft two 713 drives the reciprocating screw rod 714 to rotate, the reciprocating screw rod 714 drives the sliding block 715 to move up and down reciprocatingly, the sliding block 715 drives the tooth comb 722 to move up and down reciprocatingly through the vertical moving plate 721, the rear end of the vertical moving plate 721 is limited by the slide rod 731, when the brush 641 moves to the right end, the tooth comb 722 inserts into the brush 641 and moves up and down to remove the residual debris in the brush 641, so as to ensure the cleaning effect of the brush 641 on the debris.
[0051] The above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features therein can be replaced by equivalents; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A plastic lining forming machine with a synchronized chip removal function, comprising an outer box (1), a cooling tank (5) and a self-cleaning shearing mechanism (6), characterized in that: The upper end of the outer box (1) is fixedly provided with an upper hopper (2); the upper end of the outer box (1) is fixedly connected with a thermoplastic box (3); the upper hopper (2) is communicated with the thermoplastic box (3); the right upper end of the outer box (1) is fixedly connected with a control panel (4) for controlling the machine; The cooling tank (5) is installed between the outer box (1) and the self-cleaning shearing mechanism (6) and is used for cooling the pipe fittings processed by the thermoplastic box (3); The self-cleaning shearing mechanism (6) is provided with a linkage cleaning assembly (7) for cleaning the self-cleaning assembly (64); The self-cleaning shearing mechanism (6) comprises a moving assembly (61), a driving assembly (62), a shearing assembly (63), a self-cleaning assembly (64), a shell (65), a straightening conveying roller (66) and a motor three (67); the shell (65), the driving assembly (62), the shearing assembly (63) and the self-cleaning assembly (64) are connected with the moving assembly (61); the linkage cleaning assembly (7) and the self-cleaning assembly (64) are connected with the shell (65); the front end and the rear end of the straightening conveying roller (66) are rotatably connected with the shell (65); the rear end of one straightening conveying roller (66) is fixedly connected with the driving end of the motor three (67), and the motor three (67) is fixedly connected with the rear end of the shell (65).
2. The plastic-lined pipe forming machine with a synchronized chip removal function according to claim 1, characterized in that, The moving assembly (61) comprises a moving frame (611), a gear one (612) and a rack (613); two racks (613) are symmetrically arranged front and back, the rack (613) is fixedly connected with the inner bottom surface of the shell (65), the gear one (612) is meshingly connected with the rack (613), the gear one (612) corresponds to the rack (613) one by one, the driving assembly (62), the shearing assembly (63) and the self-cleaning assembly (64) are connected with the moving frame (611), and the moving frame (611) is limitingly and slidably connected with the shell (65) through a sliding block sliding rail; the driving assembly (62) is connected with the gear one (612).
3. The plastic-lined pipe forming machine with simultaneous chip removal according to claim 2, characterized in that, The driving assembly (62) comprises a motor one (621) and a rotating shaft one (622); the motor one (621) is fixedly connected with the rear lower side of the moving frame (611), the driving end of the motor one (621) is fixedly connected with the rotating shaft one (622), the rotating shaft one (622) is rotatably connected with the moving frame (611), and the front end and the rear end of the rotating shaft one (622) are fixedly connected with the gear one (612).
4. The plastic-lined pipe forming machine with simultaneous chip removal function according to claim 2, characterized in that, The self-cleaning assembly (64) comprises a brush (641) and a recovery groove (642); two recovery grooves (642) are distributed left and right at the lower end of the shell (65), the recovery groove (642) is fixedly connected with the shell (65), and a falling opening (643) for falling of debris is formed in the upper shell (65) of the recovery groove (642); the brush (641) is fixedly connected with the right end of the moving frame (611).
5. The plastic-lined pipe forming machine with simultaneous chip removal according to claim 4, characterized in that, The linkage cleaning assembly (7) comprises a linkage assembly (71), a cleaning assembly (72) and a limiting assembly (73); the straightening conveying roller (66) and the shell (65) are connected with the linkage assembly (71), and the linkage assembly (71) and the limiting assembly (73) are connected with the cleaning assembly (72); the limiting assembly (73) is connected with the shell (65), the linkage assembly (71) is used for linking the straightening conveying roller (66) with the cleaning assembly (72), the cleaning assembly (72) is used for cleaning the brush (641), so that the cleaning effect of the brush (641) on the debris is ensured, and the limiting assembly (73) is used for limiting the cleaning assembly (72).
6. The plastic-lined pipe forming machine with simultaneous chip removal according to claim 5, characterized in that, The linkage assembly (71) comprises a bevel gear one (711), a bevel gear two (712), a rotating shaft two (713), a reciprocating screw rod (714) and a sliding block (715); the bevel gear one (711) is fixedly connected with the front end of one straightening conveying roller (66), the bevel gear two (712) is meshedly connected with the bevel gear one (711); the bevel gear two (712) is fixedly connected with the upper end of the rotating shaft two (713); the lower end of the rotating shaft two (713) is fixedly connected with the reciprocating screw rod (714), and the rotating shaft two (713) and the reciprocating screw rod (714) are rotatably connected with the front end of the shell (65) through a connecting piece; the sliding block (715) is threadedly connected with the reciprocating screw rod (714) through a threaded sleeve; the rear end of the sliding block (715) is connected with the cleaning assembly (72).
7. The plastic-lined pipe forming machine with simultaneous chip removal according to claim 6, characterized in that The cleaning assembly (72) comprises a vertical moving plate (721) and a tooth comb (722); the front end of the vertical moving plate (721) is fixedly connected with the sliding block (715); the rear end of the vertical moving plate (721) is connected with the limiting assembly (73); and the left end of the vertical moving plate (721) is fixedly connected with the tooth comb (722).
8. The plastic-lined pipe forming machine with simultaneous chip removal according to claim 5, characterized in that, The limiting assembly (73) comprises a sliding rod (731) and a fixed plate (732); the vertical moving plate (721) is limitingly and slidably connected with the sliding rod (731); one fixed plate (732) is arranged at each of the upper end and the lower end of the sliding rod (731) and is fixedly connected with the sliding rod (731); and the rear end inner side of the shell (65) is fixedly connected with the fixed plate (732).
Citation Information
Patent Citations
Automatic plastic pipe forming machine
CN212763722U