Heating device for asphalt additionally-paved pavement layer

By using a heat-conducting bucket and a rolling heating pipe during the asphalt overlay pavement process, the problem of poor bonding effect caused by excessively rapid temperature drop was solved, achieving a high-quality bonding effect.

CN223813675UActive Publication Date: 2026-01-20NANJING FORESTRY UNIV
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Patent Information

Application Number
CN202423028839.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2026-01-20
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

During the asphalt overlay process, if the temperature drops too quickly, the bonding effect with the original pavement will be poor, affecting the construction quality.

Method used

A heating device, including a heat-conducting barrel and heating pipes, is used. The rolling heating of the heat-conducting barrel slows down the drop in road surface temperature. Combined with the paving operation of the paver, this ensures that the road surface maintains a suitable temperature to improve the adhesion effect.

Benefits of technology

It slows down the drop in road surface temperature, improves the adhesion between the asphalt overlay and the old road surface, and enhances the construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating device for an asphalt additional paving pavement layer, which belongs to the technical field of asphalt pavement paving equipment and comprises a mounting frame and a heat conduction barrel arranged below the mounting frame, a plurality of heating pipes are fixedly connected to the inner wall of the heat conduction barrel, and the heating pipes are uniformly arranged on the inner wall of the heat conduction barrel at intervals; bottom mounting plates are fixedly arranged on the two sides of the bottom of the mounting frame, side mounting plates are fixedly arranged at the two ends of the mounting frame, the bottom mounting plates and the side mounting plates are connected with the heat conduction barrel through driving mechanisms, a controller is arranged on the mounting frame and electrically connected with the heating pipes, and a sweeping mechanism is arranged on the back face of the mounting frame. By means of the device, the temperature of the additionally-paved pavement layer can be prevented from decreasing too fast, the asphalt additionally-paved pavement layer is assisted to be better bonded with an original pavement, and the construction quality of the asphalt additionally-paved pavement layer is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to asphalt pavement laying equipment technical field, concretely relates to a heating device of asphalt overlay pavement layer. BACKGROUND

[0002] The overlay pavement layer is a technical measure of adding new levels on the original pavement structure to restore or improve the service performance of the pavement. The overlay pavement layer uses high-performance polymer modified asphalt and chemically treated polymer modified emulsified asphalt as the binder and the raw material of the bonding layer. The coarse aggregate with strong angularity and good adhesion performance is used as the skeleton structure with a single particle size. The synchronous paving construction technology (i.e., spraying the tack coat and paving the asphalt mixture at the same time) is used to implement the overlay pavement layer. The overlay pavement layer is usually an asphalt mixture with a thickness of about 2 cm.

[0003] For the laying of the asphalt overlay pavement layer, the laying method is similar to the traditional asphalt pavement. After the basic laying of the material on the old pavement is completed, the paving vehicle is used to pave the asphalt pavement material. The asphalt material and the emulsified asphalt bonding layer are used to complete the bonding with the old pavement. However, for the laying of the asphalt overlay pavement layer, the thickness of the overlay pavement layer is relatively thin. The temperature of the overlay pavement layer decreases too fast during the laying process, which affects the bonding effect of the overlay pavement layer with the original pavement and further affects the construction quality of the asphalt overlay pavement layer. SUMMARY

[0004] The utility model aims at the deficiency in the above-mentioned technology. The utility model provides a heating device of asphalt overlay pavement layer, which aims at solving the technical problem that the temperature of the asphalt overlay pavement layer in the prior art decreases too fast during the laying process, which affects the bonding effect of the asphalt overlay pavement layer with the original pavement.

[0005] The utility model provides a heating device of asphalt overlay pavement layer, it includes mounting bracket and the heat conduction bucket of being located mounting bracket below, the inner wall of heat conduction bucket is fixedly connected with a plurality of heating pipes, a plurality of heating pipes are evenly arranged on the inner wall of heat conduction bucket at intervals;

[0006] The bottom mounting plate is fixedly arranged on both sides of the bottom of the mounting bracket, and the side mounting plate is fixedly arranged on both ends of the mounting bracket. The bottom mounting plate and the side mounting plate are connected with the heat conduction bucket through the driving mechanism. The controller is arranged on the mounting bracket and is electrically connected with the heating pipes. The back surface of the mounting bracket is provided with the cleaning mechanism.

[0007] Optionally, the driving mechanism includes a motor, a transmission rod fixedly arranged in the middle of the heat conduction bucket, and a first guide wheel arranged between the bottom mounting plate and the side mounting plate. The motor is electrically connected with the controller. The motor is arranged on the outer side wall of the side mounting plate, and the output shaft of the motor penetrates through the side mounting plate. The two ends of the transmission rod penetrate out of the heat conduction bucket and are respectively connected with the first connecting rod and the second connecting rod.

[0008] One end of the first connecting rod penetrates the bottom mounting plate and the first guide wheel and is movably connected with the side mounting plate, and one end of the second connecting rod penetrates the bottom mounting plate and the first guide wheel and is connected with the output shaft of the motor; the side of the first connecting rod and the side of the second connecting rod are fixedly connected with the inner cavity of the first guide wheel.

[0009] Optionally, a bearing is arranged close to the inner side wall of the side mounting plate of the first connecting rod, and one end of the first connecting rod penetrates the bottom mounting plate and the first guide wheel and is movably connected with the side mounting plate through the bearing.

[0010] Optionally, the first connecting rod and the second connecting rod are fixedly connected with the transmission rod through the polyurethane cold insulation block.

[0011] Optionally, the cleaning mechanism comprises a connecting plate fixedly arranged on the back of the mounting frame, the bottom of the connecting plate is fixedly connected with an extension plate, and the bottom of the extension plate is fixedly connected with a cleaning broom, and the height of the bottom surface of the cleaning broom is lower than the height of the bottom surface of the heat conduction barrel.

[0012] Optionally, a stabilizing rod is fixedly connected to the middle of the back of the connecting plate, and the bottom of the stabilizing rod is movably connected with a second guide wheel through a movable pin.

[0013] Optionally, pull rods are arranged on both sides of the top of the mounting frame, and pull rings are arranged at the ends of the pull rods.

[0014] Compared with the prior art, the device has the following beneficial effects:

[0015] The mounting frame, the side mounting plate, the bottom mounting plate, the heat conduction barrel and the first guide wheel are arranged, the rolling function of the heat conduction barrel and the first guide wheel can make the device roll on the laid asphalt overlay pavement, the rolling of the heat conduction barrel is matched with the heating of the heating pipe, the rolled pavement can be heated, the cooling speed of the pavement is delayed, the pavement is maintained at a suitable temperature when being paved by the paving vehicle, the pavement is bonded with the old pavement at the suitable temperature, the bonding effect of the pavement is improved, the paving quality of the pavement is improved, the temperature of the pavement is prevented from decreasing too fast during the paving process, the bonding effect of the bonding layer and the pavement is not good, and the construction quality of the asphalt overlay pavement is not affected.

[0016] The utility model discloses a heating pipe, heat conducting bucket, transmission rod, first connecting rod and second connecting rod are set up, first connecting rod, second connecting rod are connected with the both ends of transmission rod respectively, can make heat conducting bucket and first guide wheel synchronous rotation, and transmission rod also can heat absorption and raise own temperature when heating pipe operation, and first connecting rod, second connecting rod cooperate with polyurethane cold insulation block and can carry out the heat insulation of transmission rod conduction temperature, reduce the influence of temperature conduction to first guide wheel and motor, and the installation frame cooperates with draw bar and pull ring and can use external cable and external paver and be connected, make the device be located in the paver and cooperate, reduce the influence to construction efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will be briefly introduced to the drawing needed in the embodiment description, obviously, the drawing in the following description only is the preferred embodiment of the utility model, for the ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.

[0018] Figure 1 It is the structure schematic diagram of heating device of asphalt additional pavement layer provided in the embodiment of the utility model;

[0019] Figure 2 It is the structure schematic diagram of cleaning mechanism provided in the embodiment of the utility model;

[0020] Figure 3 It is the sectional structure schematic diagram of heat conducting bucket provided in the embodiment of the utility model;

[0021] Figure 4 It is the structure schematic diagram of driving mechanism provided in the embodiment of the utility model.

[0022] In the drawing, 1, mounting frame;11, bottom mounting plate;12, side mounting plate;13, draw bar;14, pull ring;

[0023] 2, heat conducting bucket;21, heating pipe;

[0024] 31, motor;32, transmission rod;33, first guide wheel;34, first connecting rod;

[0025] 41, connecting plate;42, extension plate;43, cleaning broom;

[0026] 51, stabilizing rod;52, second guide wheel. DETAILED DESCRIPTION

[0027] In order to more easily understand the structure of the utility model and the function characteristics and advantages that can be achieved, the following preferred embodiments of the utility model are described in detail below, and the drawings are as follows:

[0028] Embodiment:

[0029] As Figure 1 and Figure 3 The utility model provides a heating device of asphalt overlay pavement layer, including mounting bracket 1 and the heat conducting bucket 2 of being located mounting bracket 1 below, the inner wall of heat conducting bucket 2 is fixedly connected with a plurality of heating tubes 21, a plurality of heating tubes 21 evenly arranged on the inner wall of heat conducting bucket 2 at intervals;

[0030] The back of mounting bracket 1 is provided with a cleaning mechanism, the bottom of mounting bracket 1 is fixedly provided with a bottom mounting plate 11, the both ends of mounting bracket 1 are fixedly provided with side mounting plates 12, the bottom mounting plate 11 and the side mounting plates 12 are connected with the heat conducting bucket 2 through a driving mechanism, a controller is arranged on the mounting bracket 1, and the controller is electrically connected with the heating tubes 21, wherein the heating tubes 21 are copper heating tubes 21, the copper heating tubes 21 have excellent thermal conductivity and can rapidly conduct heat energy;

[0031] Since the side mounting plates 12 and the bottom mounting plate 11 are fixedly installed on the mounting bracket 1, the driving mechanism is connected with the bottom mounting plate 11, the side mounting plates 12 and the heat conducting bucket 2 respectively, the mounting bracket 1 can be driven to move forward through the driving mechanism, and the heat conducting bucket 2 can be driven to rotate synchronously; after the controller controls the plurality of heating tubes 21 to heat, the heating tubes 21 can transmit heat to the side wall of the heat conducting bucket 2, the heat conducting bucket 2 synchronously conducts heat to the asphalt overlay pavement layer, delays heat loss, enables an external paving vehicle to perform paving operation while the heat conducting bucket 2 transmits heat to the asphalt overlay pavement layer, and enables the bonding layer to be bonded with the old pavement;

[0032] As Figure 4 The driving mechanism includes a motor 31, a transmission rod 32 fixedly arranged in the middle of the heat conducting bucket 2 and a first guide wheel 33 arranged between the bottom mounting plate 11 and the side mounting plates 12, the motor 31 is electrically connected with the controller, the motor 31 is arranged on the outer side wall of one side mounting plate 12, and the output shaft of the motor 31 penetrates through the side mounting plate 12; the both ends of the transmission rod 32 penetrate out of the heat conducting bucket 2 and are connected with a first connecting rod 34 and a second connecting rod respectively;

[0033] A bearing is arranged on the inner side wall of the side mounting plate 12 close to the first connecting rod 34, one end of the first connecting rod 34 penetrates through the bottom mounting plate 11 and the first guide wheel 33 and is movably connected with the side mounting plate 12 through the bearing, and one end of the second connecting rod penetrates through the bottom mounting plate 11 and the first guide wheel 33 and is connected with the output shaft of the motor 31; one side of the first connecting rod 34 and the second connecting rod is fixedly connected with the inner cavity of the first guide wheel 33;

[0034] Specifically, the motor 31 is driven to rotate by the controller, and the output shaft of the motor 31 is fixedly connected to the second connecting rod through the side mounting plate 12, so as to drive the second connecting rod to rotate. The second connecting rod is fixedly connected to the inner cavity of the first guide wheel 33 and the transmission rod 32, so that the second connecting rod synchronously drives the first guide wheel 33 and the transmission rod 32 close to the motor 31 to rotate. The other end of the transmission rod 32 is connected to the first connecting rod 34, and the first connecting rod 34 is connected to the bearing of the first guide wheel 33, thereby driving the first connecting rod 34 and the first guide wheel 33 away from the motor 31 to rotate. At the same time, the transmission rod 32 drives the heat-conducting barrel 2 to rotate, and the heat-conducting barrel 2 can heat the pavement layer on which the heat-conducting barrel 2 is laid.

[0035] As an optional embodiment, the first connecting rod 34 and the second connecting rod are fixedly connected to the transmission rod 32 through the polyurethane cold insulation block. The polyurethane cold insulation block has a low thermal conductivity and is not easy to deform or react with other substances. The polyurethane cold insulation block has the characteristics of high density and high hardness, which not only has a good supporting effect on the first connecting rod 34 and the second connecting rod, but also has a good heat insulation effect, avoiding the loss of heat in the heat-conducting barrel 2 during the heating of the heating pipe 21 in the heat-conducting barrel 2.

[0036] As an optional embodiment, the cleaning mechanism includes a connecting plate 41 fixedly arranged on the back of the mounting frame 1. The bottom of the connecting plate 41 is fixedly connected to an extension plate 42, and the bottom of the extension plate 42 is fixedly connected to a cleaning broom 43. The height of the bottom surface of the cleaning broom 43 is lower than the height of the bottom surface of the heat-conducting barrel 2.

[0037] During the paving of the asphalt pavement, the heat-conducting barrel 2 simultaneously conducts heat to the pavement. In order to avoid reducing the heating effect of the pavement, specifically, due to the action of the driving mechanism, the mounting frame 1 can be synchronously displaced, so that the cleaning broom 43 can perform basic dust removal work on the pavement to be rolled, thereby reducing the adhesion of dust on the heat-conducting barrel 2 and affecting the heat-conducting efficiency of the pavement.

[0038] As an optional embodiment, as shown in Figure 2 The middle part of the back of the connecting plate 41 is fixedly connected to a stabilizing rod 51, and the bottom of the stabilizing rod 51 is movably connected to a second guide wheel 52 through a movable pin. When the mounting frame 1 is synchronously displaced under the action of the driving mechanism, the stabilizing rod 51 and the second guide wheel 52 can cooperate with the mounting frame 1 to provide support. At the same time, the second guide wheel 52 is arranged in a triangular shape with the two first guide wheels 33, so that the device is more stable.

[0039] As an optional implementation, the pull rod 13 is arranged at the top of the mounting frame 1, and the pull ring 14 is arranged at the end of the pull rod 13; through the arrangement of the pull rod 13 and the pull ring 14, the device can be connected with the external paving vehicle through the external binding rope, so that the device is matched with the synchronous operation when the external paving vehicle performs the paving operation.

[0040] The specific working process of the utility model is: starting the heating pipe 21 through the controller, the heating pipe 21 is heated in the inner chamber of the heat conduction bucket 2, and the heat conduction bucket 2 is heated, so that the heat is conducted to the outer wall of the heat conduction bucket 2, at this time, starting the motor 31 through the controller, the output shaft of the motor 31 drives the second connecting rod, the transmission rod 32, the first connecting rod 34 to rotate, and drives the heat conduction bucket 2 and the first guide pulley 33 on both sides to rotate, the rotation of the heat conduction bucket 2 and the first guide pulley 33 drives the mounting frame 1, the side mounting plate 12, the bottom mounting plate 11, the connecting plate 41, the extension plate 42, the cleaning broom 43 and the stabilizing rod 51 to displace synchronously, and the second guide pulley 52 is rolled, the cooperation of the two first guide pulleys 33 and the second guide pulley 52 makes the device stable displacement, in the displacement process, the heat conduction bucket 2 conducts heat to the asphalt overlaying pavement layer, delays the loss of heat, and cooperates with the paving operation of the external paving vehicle to make the pavement maintain a suitable temperature to bond with the old pavement, solving the problem of the paving of the asphalt overlaying pavement layer in the prior art, because the thickness of the pavement is relatively thin, the temperature drops too fast during the paving process, which leads to the poor bonding effect of the bonding layer and the original pavement, and further affects the construction quality of the asphalt overlaying pavement layer.

[0041] It should be noted that the motors used in the present application are existing electronic components in the art, and those skilled in the art can obtain the circuit structure of the motor and the circuit connection structure between them according to the existing disclosed technical knowledge and technical data. The embodiments of the present application do not make specific elaboration on this, and those skilled in the art can freely choose the corresponding model according to the needs, and the embodiments are not limited in this embodiment.

[0042] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any person skilled in the art can make many possible changes and modifications to the technical solution of the utility model, or modify it into equivalent embodiments with equivalent changes without departing from the scope of the technical solution of the utility model. Therefore, any modification, equivalent change and modification made to the above embodiments according to the technical solution of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the protection scope of the technical solution.

Claims

1. A heating device for an asphalt overlay pavement layer, characterized in that The utility model relates to a heat conducting barrel (2) is arranged below the mounting frame (1), and the inner wall of heat conducting barrel (2) is fixedly connected with a plurality of heating pipes (21), and the plurality of heating pipes (21) are evenly arranged on the inner wall of heat conducting barrel (2), The bottom mounting plate (11) and the side mounting plate (12) are connected with the heat conducting barrel (2) through a driving mechanism, a controller is arranged on the mounting frame (1), the controller is electrically connected with the heating pipe (21), and a cleaning mechanism is arranged on the back of the mounting frame (1).

2. A heating device for an asphalt overlay pavement layer according to claim 1, characterized in that The driving mechanism comprises a motor (31), a transmission rod (32) fixedly arranged in the middle of the heat conducting barrel (2) and a first guide wheel (33) arranged between the bottom mounting plate (11) and the side mounting plate (12), the motor (31) is electrically connected with the controller, the motor (31) is arranged on the outer side wall of one side mounting plate (12), and the output shaft of the motor (31) penetrates the side mounting plate (12); the two ends of the transmission rod (32) penetrate the heat conducting barrel (2) and are respectively connected with a first connecting rod (34) and a second connecting rod (35); One end of the first connecting rod (34) penetrates the bottom mounting plate (11) and the first guide wheel (33) and is movably connected with the side mounting plate (12), and one end of the second connecting rod (35) penetrates the bottom mounting plate (11) and the first guide wheel (33) and is connected with the output shaft of the motor (31); one side of the first connecting rod (34) and the second connecting rod (35) is fixedly connected with the inner cavity of the first guide wheel (33).

3. A heating device for an asphalt overlay pavement layer according to claim 2, characterized in that A bearing is arranged on the inner side wall of the side mounting plate (12) close to the first connecting rod (34), and one end of the first connecting rod (34) penetrates the bottom mounting plate (11) and the first guide wheel (33) and is movably connected with the side mounting plate (12) through the bearing.

4. A heating device for an asphalt overlay pavement layer according to claim 3, characterized in that The first connecting rod (34) and the second connecting rod (35) are fixedly connected with the transmission rod (32) through a polyurethane cold insulation block.

5. A heating device for an asphalt overlay pavement layer according to any one of claims 1-4, characterized in that, The cleaning mechanism comprises a connecting plate (41) fixedly arranged on the back of the mounting frame (1), an extension plate (42) fixedly connected with the bottom of the connecting plate (41), a cleaning broom (43) fixedly connected with the bottom of the extension plate (42), and the height of the bottom surface of the cleaning broom (43) is lower than the height of the bottom surface of the heat conducting barrel (2).

6. A heating device for an asphalt overlay pavement layer according to claim 5, characterized in that A stabilizing rod (51) is fixedly connected with the middle of the back of the connecting plate (41), and a second guide wheel (52) is movably connected with the bottom of the stabilizing rod (51) through a movable pin.

7. A heating device for an asphalt overlay pavement layer according to claim 6, characterized in that Pull rods (13) are arranged on both sides of the top of the mounting frame (1), and pull rings (14) are arranged on the ends of the pull rods (13).