Penetration detection system for aviation sealing ring
By designing an aviation-grade sealing ring penetration testing system with suspension components, cleaning devices, and testing equipment, the problem of low testing efficiency for sealing rings was solved, achieving efficient and accurate penetration testing.
Patent Information
- Application Number
- CN202423288476.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, during the permeation testing of sealing rings, the products are mixed together in batches in the permeation frame. Due to the influence of buoyancy and the shaking of mechanical parts, the products slide and interlock, resulting in insufficient testing, low efficiency, and possible product deformation.
A permeation detection system was designed, comprising a suspension assembly, a cleaning device, a drying device, and a detection device. The suspension assembly can suspend different types of sealing rings in a categorized manner, the cleaning device can clean impurities, the drying device can dry the rings, and the detection device can perform detection in the form of images, avoiding interlocking and deformation.
It enables efficient classification, suspension, and automatic detection of sealing rings, improving detection efficiency, preventing product overlap and deformation, and ensuring the accuracy and completeness of detection.
Smart Images

Figure CN223815321U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of sealing ring detection device, especially to a kind of penetration detection system of aeronautical sealing ring. BACKGROUND
[0002] Due to the sealing ring in the process of penetration detection immersion / cleaning, the current batch mixing in the penetration frame detection mode is adopted, product sliding displacement occurs due to the influence of the buoyancy of penetration penetrant and the shaking force of mechanical parts, which leads to the mutual insertion of products, and the detection personnel need to separate artificially during cleaning / detection, which may not be fully cleaned, and repeated cleaning is needed, which not only affects the product detection efficiency, but also may cause product deformation, resulting in the sealing ring being scrapped, and the detection efficiency of the sealing ring is reduced UTILITY MODEL CONTENT
[0003] Therefore, the penetration detection system of aeronautical sealing ring solves the technical problem of low detection efficiency of sealing ring caused by the detection method of prior art.
[0004] A kind of penetration detection system of aeronautical sealing ring, including suspension assembly, the box of one end opening structure, cleaning device, drying device and detection device, the box is placed with soaking liquid, wherein,
[0005] The suspension assembly can classify and hang different models of sealing rings, and when the inner ring surface of the sealing ring is soaked in the box, the mutual insertion between the sealing rings is avoided.
[0006] The cleaning device can flush the impurities on the surface of the sealing ring after soaking;
[0007] The drying device can dry the sealing ring after flushing;
[0008] The detection device can detect the sealing ring after drying in the form of image.
[0009] Preferably or optionally, the suspension assembly includes a support frame, a load rod and a vertical rod, wherein,
[0010] The bottom surface of the side rod of the support frame is spaced apart from the vertical rod, and the distance between any two adjacent vertical rods is different to adapt to the suspension of different models of sealing rings.
[0011] The inner side of the vertical rod is spaced apart in vertical direction with hooks arranged in arc structure, the hooks are used to place the load rod, and the outer side of the vertical rod is provided with a signboard, and the signboard is marked with the distance between adjacent vertical rods and the model of the suspended sealing ring.
[0012] The ring ears are arranged at intervals in the axial direction of the carrier rod and can limit the movement of the carrier rod.
[0013] Preferably or optionally, the opening formed by the hook and the vertical rod faces the support frame, and the angle between the hook and the vertical rod is 50-60 degrees.
[0014] Preferably or optionally, the distance between adjacent vertical rods increases or decreases in turn.
[0015] Preferably or optionally, a pair of ring ears are arranged between adjacent vertical rods and on the carrier rod, and in the initial state, the ring ears can be in contact with one side of the corresponding hook to limit the movement of the carrier rod and slightly limit the sealing ring on the carrier rod, so as to avoid the mutual insertion of the sealing rings during soaking.
[0016] Preferably or optionally, the size of the sealing ring is less than or equal to 30 mm, and the sealing ring is hung by one carrier rod.
[0017] Preferably or optionally, the size of the sealing ring is greater than 30 mm and less than 200 mm, and the sealing ring is hung by two carrier rods, wherein the two carrier rods correspond to the hooks of different heights respectively to support and hang the sealing ring.
[0018] Preferably or optionally, a lifting ring is arranged on the top surface of the support frame, and the support frame can be lifted by the lifting ring.
[0019] Preferably or optionally, the detection device comprises a base, a support rod, a horizontal rod and a camera device, wherein,
[0020] The base is provided with a display device with a controller, and the display device is electrically connected with the camera device.
[0021] The support rod is installed at the edge position of the top surface of the base, one end of the horizontal rod is rotatably connected with the camera device, and the other end is rotatably connected with the support rod.
[0022] The camera device can magnify and shoot the sealing ring placed on the base and transmit the image to the display device for display.
[0023] The technical beneficial effects of the utility model are as follows:
[0024] The utility model sets up the suspension assembly, classifies and hangs the sealing rings of different models, avoids the same insertion between the sealing rings, and automatically changes the imaging, so that the sealing rings can be quickly detected. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present disclosure, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 is a schematic view of the system as a whole;
[0027] Figure 2 is a schematic view of the support frame;
[0028] Figure 3 is a schematic view of the object carrier;
[0029] Figure 4 is a schematic view of the detection device;
[0030] Figure 5 is a schematic view of the base, wherein,
[0031] 11, support frame; 12, object carrier; 13, vertical rod; 14, hook; 15, ring ear; 16, lifting ring; 2, box body; 3, cleaning device; 4, drying device; 5, detection device; 61, base; 62, support rod; 63, horizontal rod; 64, camera equipment. DETAILED DESCRIPTION
[0032] The embodiments of the present disclosure will be described in detail below with reference to the drawings.
[0033] The embodiments of the present disclosure will be described in detail below with reference to the drawings.
[0034] It is to be appreciated that the various aspects described herein are capable of implementation by various types of structures and / or functionality. For example, aspects described herein can be implemented by one or more apparatuses that include a processor and / or other structure. Similarly, aspects described herein can be implemented by one or more devices that include a processor and / or other structure. Further, aspects described herein can be implemented by one or more methods that include a processor and / or other structure. Additionally, aspects described herein can be implemented by one or more storage media storing instructions that, when executed by a processor, cause the processor to perform various aspects described herein.
[0035] As Figures 1 to 5 The penetration detection system of the sealing ring for aviation, the sealing ring is provided with a cut, including a hanging assembly, a box body 2 provided with an open structure at one end, a cleaning device 3, a drying device 4 and a detection device 5, the box body 2 is placed with soaking liquid, the soaking liquid, for example, silver light penetrant, if the sealing ring or the sealing ring has a crack, the silver light penetrant penetrates into the crack and is displayed as yellow-green in the imaging image of the detection device 5, wherein,
[0036] The hanging assembly can classify and hang different models of sealing rings, and when the inner ring surface of the sealing ring is soaked in the box body 2, the mutual interpenetration between the sealing rings is avoided;
[0037] The cleaning device 3 flushes the impurities on the surface of the sealing ring after soaking;
[0038] The drying device 4 performs drying treatment on the sealing ring after flushing;
[0039] The detection device 5 detects the sealing ring after drying in the form of an image.
[0040] Because the arc-shaped groove part of part of the sealing ring product is narrow when the sealing ring product is subjected to penetration detection, the traditional black light detection light source is difficult to reach the bottom of the arc-shaped groove, or the light is difficult to reflect to the naked eye of the detection personnel after entering the bottom, and the detection efficiency is low. The system soaks the sealing ring with silver light penetrant, if the inner ring surface of the sealing ring has a crack, the silver light penetrant will penetrate into the crack, and the unqualified sealing ring can be quickly identified under the detection device 5. The cleaning device 3 and the drying device 4 are integrated devices for cleaning and drying of aviation in the prior art.
[0041] As the specific implementation provided in the case, see Figure 2As shown, the hanging assembly comprises a support frame 11, a carrier rod 12 and vertical rods 13, wherein the bottom surface of the side rods of the support frame 11 is spaced apart from the vertical rods 13, and the spacing between any two adjacent vertical rods 13 is not the same, so as to adapt to the hanging of sealing rings of different models. The inner side surface of the vertical rod 13 is spaced apart in the vertical direction and is provided with hooks 14 arranged in an arc structure, the hooks 14 are used to place the carrier rod 12, and the outer side surface of the vertical rod 13 is provided with a signboard, which is marked with the spacing between adjacent vertical rods 13 and the model of the hanging sealing ring. The carrier rod 12 is axially spaced apart and provided with ring ears 15, which can limit the movement of the carrier rod 12. Generally, the spacing is N times the thickness of the sealing ring. Since sealing rings of the same model are classified, the situation that the sealing rings are inserted into each other does not occur. It should be pointed out that: when cleaning and drying, the carrier rod 12 is taken off from the support frame 11 for overall cleaning and drying.
[0042] Further, the opening formed by the hook 14 and the vertical rod 13 faces the support frame 11, and the arc angle between the hook 14 and the vertical rod 13 is 50°-60°, so as to avoid the shaking of the carrier rod 12 during soaking. The shape of the support frame 11 is quadrilateral, such as a rectangular frame.
[0043] Preferably, in order to quickly identify the position of the hanging of a sealing ring of a certain model, the spacing between adjacent vertical rods 13 increases or decreases in turn.
[0044] As the specific embodiment provided in the present case, see Figure 3 As shown, a pair of ring ears 15 are arranged between the adjacent vertical rods 13 and on the carrier rod 12, and the side surfaces of the pair of ring ears 15 respectively corresponding to the two ring ears 15 are in contact, that is, the ring ears 15 can be in contact with one side surface of the corresponding hook 14 in the initial state, so as to limit the movement of the carrier rod 12 and slightly limit the sealing ring on the carrier rod 12, so as to avoid the mutual insertion of the sealing rings during soaking.
[0045] Further, if the size of the sealing ring to be detected is less than or equal to 30 mm, one carrier rod 12 is used for hanging. If the size of the sealing ring to be detected is greater than 30 mm and less than 200 mm, two carrier rods 12 are used for hanging, wherein the two carrier rods 12 correspond to hooks 14 of different heights respectively, so as to support and hang the sealing ring. For example, two carrier rods 12 are used to support and hang the sealing ring exceeding 30 mm through two adjacent hooks 14 in the vertical direction. Preferably, the carrier rod 12 used is a polyester paint sprayed aluminum pipe / copper pipe to limit the penetration of the rod.
[0046] The sealing ring with a size less than or equal to 30 mm is arranged at different positions of the carrier rod 12 corresponding to different inner diameters of the sealing ring, that is, the suspension between the two vertical rods and the carrier rod 12 corresponding to different inner diameters of the sealing ring, effectively arranging the sealing rings in front of and behind each other, and the sealing rings will not be inserted into other products due to the limited swing range in the sliding process.
[0047] For the sealing ring with a diameter greater than 30 mm, two carrier rods 12 are used to limit the swing range of two points on the inner wall of the ring-shaped part, avoiding the product insertion in the infiltration and cleaning process, and the carrier rod is fixed on the product infiltration tool to simultaneously detect multiple products by using the carrier hook and the limiting device.
[0048] Further, the top surface of the support frame 11 is provided with a lifting ring 16, and the support frame 11 can be lifted by the lifting ring 16 and placed in the box 2 for soaking.
[0049] As the specific embodiment provided in the present case, referring to Figure 4 As shown in the figure, the detection device 5 includes a base 61, a support rod 62, a horizontal rod 63 and a camera device 64. The camera device 64 is preferably a camera device 64 with five lens tubes in the prior art, which can magnify the camera of the sealing ring. Among them,
[0050] The base 61 is provided with a display device with a controller, and the display device is electrically connected with the camera device 64;
[0051] The support rod 62 is installed at the top edge position of the base 61, and the horizontal rod 63 is rotatably installed at one end of the camera device 64 and rotatably connected with the support rod 62 at the other end. For example, the support rod 62 is provided with an adjusting knob at the corresponding position, and the relative angle between the horizontal rod 63 and the support rod 62 can be adjusted by rotating the adjusting knob. Alternatively, the horizontal rod 63 is fixedly connected with the support rod 62 at one end, and the camera device 64 is rotatably installed at the other end by providing an adjusting knob. The camera device 64 can also be an "optical endoscope WA2T430A Olympus" device. The camera device 64 can magnify the sealing ring placed on the base 61 and transmit it to the display device for display. The operator can quickly identify whether there is yellow-green on the inner ring surface of the sealing ring by watching the display device. If there is, the sealing ring is unqualified, and if not, the sealing ring is qualified.
[0052] Preferably, the camera device 64 can emit a rigid UV light source, which can endoscope the blind area of the sealing ring fluorescence penetration, avoiding the situation that the naked eye cannot directly detect.
[0053] Further, the camera device 64 can also be a handheld device, and one operator can hold the camera device 64 to acquire the image of the seal ring on the carrier rod 12, and another operator can watch the display device.
[0054] The distance between the short light source of the camera device 64 and the detection surface of the seal ring can be adjusted, and the display of the arc-shaped groove defects of the inner ring surface of the seal ring is observed by the camera device 64, so that the technical problem that some seal rings cannot be detected or are difficult to be detected due to the too narrow arc-shaped groove part is solved.
[0055] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. An ultrasonic inspection system for aeronautical seal rings provided with a cut, characterized in that, Including a hanging assembly, a box with one end open structure, a cleaning device, a drying device and a detection device, the box is placed with soaking liquid, wherein, The hanging assembly can classify and hang different models of sealing rings, and avoid mutual insertion between the sealing rings when the inner ring surface of the sealing ring is soaked in the box. The cleaning device can flush the impurities on the surface of the sealing ring after soaking; The drying device can dry the sealing ring after washing; The detection device can detect the sealing ring after drying in the form of an image.
2. The permeation detection system of claim 1, wherein, The hanging assembly includes a support frame, a carrier rod and a vertical rod, wherein, The bottom surface of the side rod of the support frame is spaced apart from the vertical rod, and the distance between any two adjacent vertical rods is different to adapt to the hanging of different models of sealing rings; The inner side of the vertical rod is spaced apart in the vertical direction and provided with hooks arranged in an arc structure, the hooks are used to place the carrier rod, and the outer side of the vertical rod is provided with a signboard, which is marked with the distance between adjacent vertical rods and the model of the hanging sealing ring; The carrier rod is axially spaced apart and provided with an ear, which can limit the movement of the carrier rod.
3. The permeation detection system of claim 2, wherein, The opening formed by the hook and the vertical rod faces the support frame, and the angle between the hook and the vertical rod is 50°-60°.
4. The permeation detection system of claim 2, wherein, The shape of the support frame is quadrilateral.
5. The permeation detection system of claim 2, wherein, The distance between adjacent vertical rods increases or decreases sequentially.
6. The permeation detection system of claim 2, wherein, A pair of ears are arranged between adjacent vertical rods and on the carrier rod, which can contact one side of the corresponding hook in the initial state to limit the movement of the carrier rod and slightly limit the sealing ring on the carrier rod, avoiding mutual insertion of the sealing ring during soaking.
7. The permeation detection system of claim 6, wherein, The size of the sealing ring is less than or equal to 30mm, which is hung by one carrier rod.
8. The permeation detection system of claim 6, wherein, The size of the sealing ring is greater than 30mm and less than 200mm, which is hung by two carrier rods, wherein the two carrier rods correspond to different heights of the hooks to support and hang the sealing ring.
9. The permeation detection system of claim 6, wherein, A lifting eye is arranged on the top surface of the support frame, by which the support frame can be lifted.
10. The permeation detection system of claim 1, wherein, The detection device includes a base, a support rod, a horizontal rod and a camera device, wherein, The base is provided with a display device with a controller, and the display device is electrically connected with the camera device; The support rod is installed on the top surface edge of the base, the horizontal rod is rotatably installed with the camera device at one end and rotatably connected with the support rod at the other end; The camera device can take enlarged pictures of the sealing ring placed on the base and transmit them to the display device for display.