Combined use device for low-GI fast-cooked coarse cereal rice

Abstract

The utility model discloses a combined device for low-GI fast-cooked coarse cereal rice. The combined device comprises a treatment tank, a treatment sieve hopper, a stirring assembly, a baking assembly, a humidity adjusting assembly, a negative pressure generator and a tabletting assembly, the upper side surface of the treatment tank is connected with a screening and cleaning assembly; the treatment sieve hopper is fixedly arranged in the treatment tank; a material valve is arranged at the bottom of the treatment sieve hopper; the stirring assembly comprises a stirring motor arranged at the top of the treatment tank and a stirring rod arranged in the treatment tank, and stirring blades are arranged on the side surface of the lower part of the stirring rod; the baking assembly is arranged on the inner side wall of the treatment tank; the humidity adjusting assembly is arranged at the inner bottom of the treatment tank; the negative pressure generator is communicated with the interior of the treatment tank; and the tabletting assembly is arranged outside the treatment tank and is connected with the material valve through a pipeline. The device integrates various technologies such as baking, reduced-pressure cooking, tabletting and microwave drying, ensures the characteristics of nutrition retention, taste improvement and rapid cooking of products, and meets the requirements of modern people for healthy diet.

Description

Technical Field

[0001] This utility model belongs to the field of processing equipment technology, and specifically relates to a continuous device for low-GI fast-cooking mixed grain rice. Background Technology

[0002] A low-GI diet refers to choosing foods that cause a slower rise in blood sugar levels during digestion. The GI value is a relative number that reflects how much different foods containing the same amount of carbohydrates raise post-meal blood sugar levels. Foods with a GI value below 55 are considered low-GI foods; they can help maintain stable blood sugar levels and may help control weight and improve metabolic health.

[0003] A low-GI diet is suitable for people with diabetes, obese individuals, and those who are health-conscious. Studies have shown that long-term consumption of a low-GI diet can help improve insulin sensitivity and reduce the risk of diabetes, cardiovascular disease, and metabolic syndrome.

[0004] Low-GI, quick-cooking mixed grain rice is a high-quality type of rice suitable for controlling blood sugar and promoting health. Low-GI rice typically has a GI value below 55. Compared to regular rice, it causes a more gradual rise in blood sugar after consumption, making it particularly suitable for people with high blood sugar, those who want to manage their blood sugar, and those who prioritize a healthy diet. However, the production of low-GI, quick-cooking mixed grain rice is currently not mature enough, and its processing equipment is relatively simple. Utility Model Content

[0005] To address the aforementioned problems, the purpose of this invention is to provide a multi-purpose device for producing low-GI, fast-cooking mixed grain rice. Through a series of efficient and innovative process steps, the screened and washed mixed grain rice is transformed into a low-GI, fast-cooking mixed grain rice product. This device integrates multiple technologies such as roasting, depressurized cooking, flaking, and microwave irradiation drying to ensure the preservation of product nutrients, improved taste, and rapid cooking characteristics, thus meeting the modern demand for healthy eating.

[0006] The technical solution of this utility model is: a continuous device for low-GI fast-cooking mixed grain rice, comprising:

[0007] The processing tank has a screening and cleaning assembly connected to its upper side;

[0008] A processing sieve bucket is fixedly installed inside the processing tank to receive the material transferred by the screening and cleaning assembly. A material valve is provided at the bottom of the processing sieve bucket.

[0009] The stirring assembly includes a stirring motor disposed on the top of the processing tank and a stirring rod disposed inside the processing tank. The top end of the stirring rod is coaxially and fixedly connected to the output shaft of the stirring motor, and stirring blades are provided on the lower side of the stirring rod for stirring the material in the processing sieve.

[0010] A baking assembly, disposed on the inner wall of the processing tank, is used to heat and bake the material inside the processing sieve hopper;

[0011] A humidity regulating component is located at the bottom of the treatment tank and is used to regulate the moisture content inside the treatment tank.

[0012] A negative pressure generator is installed on the side of the treatment tank and is connected to the inside of the treatment tank to create a negative pressure condition inside the treatment tank.

[0013] A tableting assembly is located outside the processing tank, and the tableting assembly is connected to the material valve via a pipeline.

[0014] Furthermore, the screening and cleaning component includes:

[0015] A feed hopper is installed on the outer wall of the processing tank. The feed hopper is connected to the processing screen hopper, and a solenoid valve is provided at the connection between the feed hopper and the processing tank.

[0016] The first conveyor belt is inclinedly arranged on the side of the processing tank. The higher end of the first conveyor belt is located above the feed hopper. The surface of the first conveyor belt is uniformly provided with screen holes, and baffles are vertically spaced on the first conveyor belt.

[0017] The feeding hopper is positioned at the lower end of the first conveyor belt;

[0018] A cleaning component is disposed above the first conveyor belt and is used to spray water onto the surface of the first conveyor belt.

[0019] Furthermore, the baking assembly includes a heating tube coiled on the inner side of the processing tank, a temperature control assembly connected to the heating tube, and a temperature sensing assembly disposed on the inner side wall of the processing tank. The temperature sensing assembly is used to detect the temperature inside the processing tank and transmit it to the temperature control assembly.

[0020] Furthermore, the humidity regulating component includes a water storage tank disposed at the bottom of the processing tank and an atomizing component disposed inside the water storage tank, the atomizing component being used to atomize the water in the water storage tank and spray it out.

[0021] Furthermore, the tablet compression assembly includes:

[0022] The shell has a feed inlet at the top, and the outlet end of the pipe is connected to the feed inlet;

[0023] Two feeding rollers are disposed inside the housing, and multiple feeding channels are evenly provided between the two feeding rollers to ensure that the material entering the feed inlet is evenly distributed and falls.

[0024] Two pressing rollers are positioned below the two fabric rollers to press the material falling from below the fabric rollers into tablets;

[0025] A driving component is disposed on the side of the housing, and the driving component is used to drive the fabric roller and the pressing roller to rotate respectively;

[0026] The second conveyor belt is located at the bottom of the housing and is used to transport the material after it has been pressed by the tableting roller to the outside of the housing.

[0027] Furthermore, the second conveyor belt is equipped with a microwave drying device for microwave drying the tableted material.

[0028] The working method of this utility model is as follows: Raw material screening and cleaning: The screened mixed grain raw material is put into the feeding hopper, the first conveyor belt is started, and the mixed grain is transported to the feeding hopper by the baffle. During the transmission process, the cleaning component cleans the mixed grain on the first conveyor belt, and the cleaned mixed grain enters the processing screen hopper.

[0029] Roasting pretreatment: The temperature control component of the roasting unit controls the heating tube to roast the mixed grains in the processing sieve. During the roasting process, the stirring component continuously stirs the mixed grains in the processing sieve, so that the mixed grains are initially cooked and the flavor is enhanced.

[0030] Pressure-reduced cooking: Close the solenoid valve, start the negative pressure generator to create a low-pressure environment inside the processing tank, and then turn on the baking component and humidity control component. Under low pressure, the baked mixed grain rice is pressure-reduced cooked to make it cook quickly. This process helps to reduce the GI value of the mixed grain rice and retain its nutrients.

[0031] Tableting process: Open the material valve to allow the mixed grains in the processing sieve to enter the feed inlet of the tableting assembly. The cloth rollers will even out the mixed grains and drop them onto the tableting rollers. The tableting rollers will then press the mixed grains into tablets, forming a sheet-like structure that is easy to cook.

[0032] Microwave irradiation drying: After being flaked, the mixed grains are transported to a microwave drying device via a second conveyor belt for microwave irradiation drying to remove excess moisture and achieve rapid cooking.

[0033] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a combined device for low-GI fast-cooking mixed grain rice. By setting a processing sieve inside the processing tank, and setting a baking component and a humidity control component inside the processing tank, it can both bake and steam the material in the processing sieve. In addition, a low-pressure generator is set up to draw the processing tank to a low-pressure environment before steaming, which helps to reduce the GI value of the mixed grain rice and retain its nutrients. This device integrates multiple technologies such as baking, reduced pressure steaming, flaking and microwave drying to ensure that the product retains nutrients, improves taste and has fast cooking characteristics, meeting the needs of modern people for healthy eating. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0035] Figure 2 This is a schematic diagram of the internal structure of the processing tank of this utility model.

[0036] The components include: 1. Processing tank; 11. Processing sieve hopper; 111. Material valve; 12. Stirring assembly; 121. Stirring motor; 122. Stirring rod; 123. Stirring blade; 13. Baking assembly; 131. Heating tube; 132. Temperature control assembly; 133. Temperature sensing assembly; 14. Humidity control assembly; 141. Water storage tank; 142. Atomizing assembly; 15. Negative pressure generator; 2. Screening and cleaning assembly; 21. Feed hopper; 211. Solenoid valve; 22. First conveyor belt; 221. Baffle; 23. Feeding hopper; 24. Cleaning assembly; 3. Tableting assembly; 31. Pipeline; 32. Shell; 321. Feed inlet; 33. Clothing roller; 34. Tableting roller; 35. Second conveyor belt; 4. Microwave drying device. Detailed Implementation

[0037] The following is in conjunction with the appendix Figure 1 To the attached Figure 2 The specific embodiments of this utility model will be described in detail below. In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0038] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0039] It should be noted that the circuit connections involved in this utility model all adopt conventional circuit connection methods and do not involve any innovation.

[0040] Example: Figure 1-2 As shown, a combined device for low-GI fast-cooking mixed grain rice includes a processing tank 1, a processing sieve 11, a stirring assembly 12, a baking assembly 13, a humidity control assembly 14, a negative pressure generator 15, and a tableting assembly 3.

[0041] A screening and cleaning assembly 2 is connected to the upper side of the processing tank 1. The screening and cleaning assembly 2 includes a feed hopper 21, a first conveyor belt 22, a feeding hopper 23, and a cleaning assembly 24. The feed hopper 21 is located on the outer wall of the processing tank 1 and is connected to the processing screen hopper 11. A solenoid valve 211 is provided at the connection between the feed hopper 21 and the processing tank 1. The first conveyor belt 22 is inclinedly arranged on the side of the processing tank 1, with the higher end of the first conveyor belt 22 located above the feed hopper 21. The surface of the first conveyor belt 22 is uniformly provided with screen holes, and baffles 221 are vertically spaced on the first conveyor belt 22. The feeding hopper 23 covers the lower end of the first conveyor belt 22. The cleaning assembly 24 is located above the first conveyor belt 22 and is used to spray water onto the surface of the first conveyor belt 22.

[0042] The processing sieve 11 is fixedly installed inside the processing tank 1 to receive the material transmitted by the screening and cleaning assembly 2. The bottom of the processing sieve 11 is provided with a material valve 111.

[0043] The stirring assembly 12 includes a stirring motor 121 disposed on the top of the processing tank 1 and a stirring rod 122 disposed inside the processing tank 1. The top end of the stirring rod 122 is coaxially and fixedly connected to the output shaft of the stirring motor 121. The lower side of the stirring rod 122 is provided with stirring blades 123 for stirring the material in the processing sieve 11.

[0044] The baking assembly 13 is disposed on the inner wall of the processing tank 1 and is used to heat and bake the material in the processing sieve 11. The baking assembly 13 includes a heating tube 131 coiled on the inner side of the processing tank 1, a temperature control assembly 132 connected to the heating tube 131, and a temperature sensing assembly 133 disposed on the inner wall of the processing tank 1. The temperature sensing assembly 133 is used to detect the temperature inside the processing tank 1 and transmit it to the temperature control assembly 132.

[0045] The humidity regulating component 14 is located at the bottom of the processing tank 1 and is used to regulate the moisture content in the processing tank 1. The humidity regulating component 14 includes a water storage tank 141 located at the bottom of the processing tank 1 and an atomizing component 142 located inside the water storage tank 141. The atomizing component 142 is used to atomize the water in the water storage tank 141 and spray it out.

[0046] The negative pressure generator 15 is located on the side of the treatment tank 1 and is connected to the inside of the treatment tank 1 to create a negative pressure condition inside the treatment tank 1.

[0047] The tableting assembly 3 is located outside the processing tank 1. The tableting assembly 3 is connected to the material valve 111 via a pipe 31. The tableting assembly 3 includes a housing 32, a feeding roller 33, a tableting roller 34, a drive unit, and a second conveyor belt 35. The upper end of the housing 32 is provided with a feed inlet 321, and the outlet end of the pipe 31 is connected to the feed inlet 321. Two feeding rollers 33 are located inside the housing 32, and multiple feeding channels are evenly provided between the two feeding rollers 33 to ensure that the material entering the feed inlet 321 is evenly distributed and falls. Two tableting rollers 34 are located below the two feeding rollers 33 to tablet the material falling below the feeding rollers 33. The drive unit is located on the side of the housing 32 and is used to drive the feeding rollers 33 and the tableting rollers 34 to rotate respectively. The second conveyor belt 35 is located at the bottom inside the housing 32 to transport the tableted material from the tableting rollers 34 to the outside of the housing 32. The second conveyor belt 35 is provided with a microwave drying device 4 to microwave dry the tableted material.

[0048] The working method of the above embodiment is as follows: Raw material screening and cleaning: The screened mixed grain raw material is put into the feeding hopper 23, the first conveyor belt 22 is started, and the mixed grain is transferred to the feeding hopper 21 by the baffle 221. During the transfer, the cleaning component 24 cleans the mixed grain on the first conveyor belt 22, and the cleaned mixed grain enters the processing screen hopper 11.

[0049] Roasting pretreatment: The temperature control component 132 of the roasting component 13 controls the heating tube 131 to heat the mixed grain rice in the processing sieve 11 to roast the mixed grain rice. During the roasting process, the stirring component 12 continuously stirs the mixed grain rice in the processing sieve 11 to pre-cook the mixed grain rice and enhance its flavor.

[0050] Pressure-reduced cooking: Close the solenoid valve 211, start the negative pressure generator 15 to create a low-pressure environment inside the processing tank 1, and then turn on the baking component 13 and the humidity control component 14 to perform pressure-reduced cooking on the baked mixed grains under low pressure, so that they can be cooked quickly. This process helps to reduce the GI value of the mixed grains and retain their nutrients.

[0051] Tableting process: Open the material valve 111 to allow the mixed grains in the processing sieve 11 to enter the feed port 321 of the tableting assembly 3. The cloth roller 33 will even out the mixed grains and drop them onto the tableting roller 34. The tableting roller 34 will press the mixed grains into tablets, making them into a sheet-like structure that is easy to cook.

[0052] Microwave irradiation drying: The flaked mixed grains are conveyed to the microwave drying device 4 via the second conveyor belt 35 for microwave irradiation drying to remove excess moisture and achieve the requirement of rapid cooking.

[0053] The specific models of the above electronic components are not specifically specified; any commercially available ordinary products can be selected, as long as they meet the usage requirements of this utility model.

[0054] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and does not limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the protection scope of this utility model.

Claims

1. A continuous device for low-GI fast-cooking mixed grain rice, characterized in that, include: The processing tank (1) has a screening and cleaning assembly (2) connected to its upper side; The processing sieve hopper (11) is fixedly installed inside the processing tank (1) and is used to receive the material transmitted by the screening and cleaning assembly (2). The bottom of the processing sieve hopper (11) is provided with a material valve (111). The stirring assembly (12) includes a stirring motor (121) disposed on the top of the processing tank (1) and a stirring rod (122) disposed inside the processing tank (1). The top end of the stirring rod (122) is coaxially fixedly connected to the output shaft of the stirring motor (121). The lower side of the stirring rod (122) is provided with stirring blades (123) for stirring the material in the processing sieve hopper (11). A baking assembly (13) is disposed on the inner wall of the processing tank (1) for heating and baking the material in the processing sieve hopper (11); A humidity regulating component (14) is disposed at the bottom of the processing tank (1) and is used to regulate the moisture content inside the processing tank (1); A negative pressure generator (15) is provided on the side of the treatment tank (1). The negative pressure generator (15) is connected to the inside of the treatment tank (1) and is used to create a negative pressure condition inside the treatment tank (1). A tableting assembly (3) is disposed outside the processing tank (1), and the tableting assembly (3) is connected to the material valve (111) via a pipe (31).

2. The continuous-use device for low-GI fast-cooking mixed grain rice as described in claim 1, characterized in that, The screening and cleaning component (2) includes: A feed hopper (21) is provided on the outer wall of the processing tank (1). The feed hopper (21) is connected to the processing screen hopper (11). A solenoid valve (211) is provided at the connection between the feed hopper (21) and the processing tank (1). The first conveyor belt (22) is inclinedly arranged on the side of the processing tank (1). The higher end of the first conveyor belt (22) is located above the feed hopper (21). The surface of the first conveyor belt (22) is uniformly provided with sieve holes, and baffles (221) are vertically spaced on the first conveyor belt (22). The feeding hopper (23) is placed over the lower end of the first conveyor belt (22); A cleaning component (24) is disposed above the first conveyor belt (22) for spraying water onto the surface of the first conveyor belt (22).

3. The continuous-use device for low-GI fast-cooking mixed grain rice as described in claim 1, characterized in that, The baking assembly (13) includes a heating tube (131) coiled on the inner side of the processing tank (1), a temperature control assembly (132) connected to the heating tube (131), and a temperature sensing assembly (133) disposed on the inner side wall of the processing tank (1). The temperature sensing assembly (133) is used to detect the temperature inside the processing tank (1) and transmit it to the temperature control assembly (132).

4. The continuous-use device for low-GI fast-cooking mixed grain rice as described in claim 1, characterized in that, The humidity regulating component (14) includes a water storage tank (141) disposed at the bottom of the processing tank (1) and an atomizing component (142) disposed inside the water storage tank (141). The atomizing component (142) is used to atomize the water in the water storage tank (141) and spray it out.

5. The continuous-use device for low-GI fast-cooking mixed grain rice as described in claim 1, characterized in that, The tablet compression assembly (3) includes: The housing (32) has an inlet (321) at the upper end, and the outlet end of the pipe (31) is connected to the inlet (321); Two fabric rollers (33) are disposed inside the housing (32), and multiple fabric channels are evenly provided between the two fabric rollers (33) to make the material entering the feed inlet (321) evenly distributed and fall; Two pressing rollers (34) are arranged below the two cloth rollers (33) for pressing the material falling below the cloth rollers (33) into tablets; A driving component is disposed on the side of the housing (32), and the driving component is used to drive the fabric roller (33) and the pressing roller (34) to rotate respectively; The second conveyor belt (35) is located at the bottom of the housing (32) and is used to transport the material after being pressed by the tableting roller (34) to the outside of the housing (32).

6. The continuous-use device for low-GI fast-cooking mixed grain rice as described in claim 5, characterized in that, The second conveyor belt (35) is equipped with a microwave drying device (4) for microwave drying of the tableted material.

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