Pilot test module for carbon nanotube conductive paste
By using a modularly designed pilot-scale module for carbon nanotube conductive paste, the challenges of small-scale production testing were solved, achieving the effects of reducing risks, improving quality, and increasing efficiency.
Patent Information
- Application Number
- CN202520137808.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing carbon nanotube conductive paste production equipment cannot conduct small-scale production tests, resulting in high production risks and difficulty in ensuring quality.
A modular carbon nanotube conductive slurry pilot-scale module is designed, including a feeding station, a premixing kettle, an intermediate kettle, a sand mill, a homogenizer, and an electric demagnetizer, which are connected by conduits to achieve small-scale production testing.
Modular design reduces production risks, improves product quality and production efficiency, lowers costs, and enables rapid response to customer needs and market changes.
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Figure CN223818581U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon nanotube conductive slurry production technical field, concretely is a kind of carbon nanotube conductive slurry pilot module. BACKGROUND
[0002] Carbon nanotube conductive slurry is a kind of mixed material based on carbon nanotube, with low impedance, excellent durability, excellent conduction behavior and variable energy storage capacity, which is made by mixing carbon nanotube with surfactant, adhesive and other materials, using the unique extremely small size and excellent conductivity of carbon nanotube, so that it becomes a very valuable conductive material;
[0003] The existing carbon nanotube conductive slurry cannot be small-scale production test when producing, so that various problems and defects may occur in actual production process, resulting in high production risk and difficult to guarantee production quality, therefore, in view of the above problems, the present application provides a kind of carbon nanotube conductive slurry pilot module to better meet the actual use requirement. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of carbon nanotube conductive slurry pilot module to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of carbon nanotube conductive slurry pilot module, including feeding station, premixing kettle, intermediate kettle, sand mill, homogenizer, electric demagnetization and discharge port, the premixing kettle, sand mill, homogenizer, electric demagnetization and discharge port are connected with intermediate kettle by conduit and are interconnected, the one-to-one correspondence distribution between intermediate kettle and premixing kettle, sand mill, homogenizer and electric demagnetization.
[0006] Preferably, the premixing kettle includes tank body, liquid level sensor, feed pump, discharge pump, air duct, compressed air pipe, spray head, exhaust pipe, exhaust pipe, motor, rotating shaft and stirring blade, the tank body is provided with liquid level sensor, and the tank body is provided with feed pump and discharge pump on the upper end, the premixing kettle can be provided with the basis guarantee for the in-and-out of material by the action of feed pump and discharge pump.
[0007] Preferably, the tank body is fixed with air duct, and the air duct is connected with compressed air pipe by conduit, and the air duct is fixed with spray head at equal intervals, and the mixing efficiency of material can be increased by inputting air when the material in premixing kettle is mixed.
[0008] Preferably, the tank body is also provided with exhaust pipe, and the exhaust pipe is connected with exhaust pipe, and the exhaust pipe can be conveniently discharged to facilitate the treatment of exhaust gas in the later period by the above structure.
[0009] Preferably, a motor is also fixed on the tank body, and an output end of the motor is fixed with a rotating shaft, and stirring blades are fixed on the rotating shaft at equal intervals, so that the mixing of materials in the premixing kettle is ensured.
[0010] Preferably, the lowest end surface of the stirring blade is lower than the lowest end surface of the liquid level sensor, and the lowest end surface of the stirring blade is higher than the upper end surface of the nozzle, so that the device is only stirred when the material is higher than the lowest end surface of the stirring blade, and the stirring mechanism is prevented from idling.
[0011] Preferably, a mass flow meter is installed on the pipeline connected with the premixing kettle, sand mill, homogenizer and electric demagnetizer, so that the material quantity is controlled, and the normal operation of the device is ensured.
[0012] Preferably, a cooling jacket is arranged outside the intermediate kettle, and the cooling jacket of the intermediate kettle is connected with the refrigerated water inlet pipe and the refrigerated water outlet pipe, so that the temperature control of the materials in the intermediate kettle is ensured.
[0013] Compared with the prior art, the carbon nanotube conductive slurry pilot module has the advantages that: the whole is modularized designed, small-scale production testing can be carried out before mass production of the slurry, theoretical basis can be provided for timely discovery and solution of possible problems and defects in the production process before formal production, so as to reduce risks and losses, improve product quality and production efficiency, and the specific contents are as follows:
[0014] 1. Flexibility: the modular design can easily add, delete or reorganize components, so as to meet the proportioning requirements of different customers for the slurry and improve the adaptability of the equipment;
[0015] 2. Reduce cost: the modular design enables manufacturers to more quickly and effectively assemble and manufacture equipment, thereby reducing production cost, since the components can be prefabricated in batches in a factory, the production cost is reduced, the equipment installation quality is improved, meanwhile, equipment maintenance and upgrading are more convenient, and the overall operation cost is further reduced;
[0016] 3. Easy to upgrade and expand: the modular design has high customizability, and can be quickly adjusted according to production demand, technical upgrading and market changes, which greatly improves the flexibility of the equipment and maintains its long-term competitive advantage;
[0017] 4. Quickness: the modularization enables manufacturers to quickly produce in batches in their own manufacturing bases, and after factory acceptance inspection, the products can be transported to the customer's factory base for installation and debugging, and this mode can greatly shorten the production and manufacturing time. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 This is a three-dimensional front view of the overall structure of the device of this utility model;
[0019] Fig. 2 This is a rear-view three-dimensional structural diagram of the device of this utility model;
[0020] Fig. 3 This is a frontal cross-sectional three-dimensional structural diagram of the premixing vessel of this utility model.
[0021] In the diagram: 1. Feeding station; 2. Premixing vessel; 21. Tank body; 22. Liquid level sensor; 23. Feed pump; 24. Discharge pump; 25. Air guide pipe; 251. Compressed air pipe; 26. Nozzle; 27. Exhaust pipe; 271. Waste gas pipe; 28. Motor; 29. Rotating shaft; 210. Stirring blade; 3. Intermediate vessel; 31. Chilled water inlet pipe; 32. Chilled water outlet pipe; 4. Sand mill; 5. Homogenizer; 6. Electromagnetic demagnetizer; 7. Discharge port. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figs. 1-3 This utility model provides a technical solution: a pilot-scale module for carbon nanotube conductive slurry, including a feeding station 1, a premixing kettle 2, an intermediate kettle 3, a sand mill 4, a homogenizer 5, an electric demagnetizer 6, and a discharge port 7. The premixing kettle 2, the sand mill 4, the homogenizer 5, the electric demagnetizer 6, and the discharge port 7 are interconnected with the intermediate kettle 3 through conduits. The intermediate kettle 3 is distributed in a one-to-one correspondence with the premixing kettle 2, the sand mill 4, the homogenizer 5, and the electric demagnetizer 6.
[0024] The premixing vessel 2 includes a tank 21, a level sensor 22, a feed pump 23, a discharge pump 24, a vent pipe 25, a compressed air pipe 251, nozzles 26, an exhaust pipe 27, a waste gas pipe 271, a motor 28, a rotating shaft 29, and a stirring blade 210. The level sensor 22 is installed inside the tank 21, and the feed pump 23 and discharge pump 24 are fixed to the upper end of the tank 21. The vent pipe 25 is fixed inside the tank 21 and is connected to the compressed air pipe 251 via a conduit. Nozzles 26 are fixed at equal intervals on the vent pipe 25. An exhaust pipe 27 is also fixed to the tank 21. It is connected to the exhaust pipe 271; a motor 28 is also fixed on the tank body 21, and a rotating shaft 29 is fixed to the output end of the motor 28, and stirring blades 210 are fixed at equal intervals on the rotating shaft 29; the lowest end face of the stirring blade 210 is lower than the lower end face of the liquid level sensor 22, and the lowest end face of the stirring blade 210 is higher than the upper end face of the nozzle 26; mass flow meters are installed on the pipes connecting the intermediate vessel 3 to the premixing vessel 2, the sand mill 4, the homogenizer 5 and the electromagnet 6; a cooling jacket is provided on the outside of the intermediate vessel 3, and the cooling jacket of the intermediate vessel 3 is connected to the chilled water inlet pipe 31 and the chilled water outlet pipe 32;
[0025] When using this carbon nanotube conductive slurry pilot-scale module, such as Figs. 1-3As shown, the material from the feeding station 1 can be pumped into the premixing tank 2 by the feed pump 23 in conjunction with the guide pipe. The liquid level sensor 22 can detect the liquid level of the material in the premixing tank 2. When the liquid level of the material contacts the liquid level sensor 22, the motor 28 starts and drives the rotating shaft 29 and the stirring blade 210 to rotate, thereby agitating the material. Since the bottom end of the stirring blade 210 is lower than the bottom end of the liquid level sensor 22, the stirring blade 210 must be in contact with the material when it is working, thus avoiding the stirring blade 210 from spinning idly. During the material mixing process, compressed air is injected into the air pipe 25 through the compressed air pipe 251 and sprayed out through the nozzle 26. The sprayed air can increase the mixing efficiency and electrolysis efficiency of the material. The exhaust pipe 27 and the waste gas pipe 271 facilitate the discharge of waste gas for processing. After the material mixing and processing is completed, the material is discharged by the discharge pump 27. 4. The material can be sent to the intermediate vessel 3 corresponding to the premixing vessel 2 for storage. The material in the intermediate vessel 3 corresponding to the premixing vessel 2 can enter the sand mill 4 for grinding through the conveying mechanism. The ground material is then sent to the intermediate vessel 3 corresponding to the sand mill 4 for storage. The material in the intermediate vessel 3 corresponding to the sand mill 4 can enter the homogenizer 5 for processing through the conveying mechanism. The processed material is then sent to the intermediate vessel 3 corresponding to the homogenizer 5 for storage. The intermediate vessel 3 corresponding to the homogenizer 5 can enter the electrostatic demagnetizer 6 for processing through the conveying mechanism. After processing, the material is sent to the intermediate vessel 3 corresponding to the electrostatic demagnetizer 6 for storage. Finally, the material in the intermediate vessel 3 corresponding to the electrostatic demagnetizer 6 is discharged through the discharge port 7. During the storage of the material in the intermediate vessel 3, the temperature can be controlled through the action of the chilled water inlet pipe 31 and the chilled water outlet pipe 32 to ensure the production quality of the material. This is the working principle of the carbon nanotube conductive slurry pilot-scale module.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A pilot-scale module for carbon nanotube conductive slurry, comprising a feeding station (1), a premixing vessel (2), an intermediate vessel (3), a sand mill (4), a homogenizer (5), an electromagnet (6), and a discharge port (7), characterized in that: The premixing kettle (2), sand mill (4), homogenizer (5), electromagnet (6) and discharge port (7) are connected to the intermediate kettle (3) through conduits. The intermediate kettle (3) is distributed in a one-to-one correspondence with the premixing kettle (2), sand mill (4), homogenizer (5) and electromagnet (6).
2. The pilot-scale module for a carbon nanotube conductive slurry according to claim 1, characterized in that: The premixing vessel (2) includes a tank (21), a liquid level sensor (22), a feed pump (23), a discharge pump (24), a vent pipe (25), a compressed air pipe (251), a nozzle (26), an exhaust pipe (27), a waste gas pipe (271), a motor (28), a rotating shaft (29), and a stirring blade (210). The liquid level sensor (22) is installed inside the tank (21), and the feed pump (23) and the discharge pump (24) are fixed at the upper end of the tank (21).
3. The pilot-scale module for a carbon nanotube conductive slurry according to claim 2, characterized in that: The tank (21) is fixed with an air guide pipe (25), and the air guide pipe (25) is connected to the compressed air pipe (251) through a conduit. The air guide pipe (25) is fixed with nozzles (26) at equal intervals.
4. A pilot-scale module for a carbon nanotube conductive slurry according to claim 2, characterized in that: The tank (21) is also fixed with an exhaust pipe (27), and the exhaust pipe (27) is connected to the waste gas pipe (271).
5. A pilot-scale module for a carbon nanotube conductive slurry according to claim 2, characterized in that: A motor (28) is also fixed on the tank (21), and a rotating shaft (29) is fixed at the output end of the motor (28), and stirring blades (210) are fixed at equal intervals on the rotating shaft (29).
6. A pilot-scale module for a carbon nanotube conductive slurry according to claim 2, characterized in that: The lowest end face of the stirring blade (210) is lower than the lowest end face of the liquid level sensor (22), and the lowest end face of the stirring blade (210) is higher than the upper end face of the nozzle (26).
7. A pilot-scale module for a carbon nanotube conductive slurry according to claim 1, characterized in that: Mass flow meters are installed on the pipes connecting the intermediate reactor (3) to the premixing reactor (2), the sand mill (4), the homogenizer (5), and the electromagnet (6).
8. A pilot-scale module for a carbon nanotube conductive slurry according to claim 1, characterized in that: The intermediate vessel (3) is provided with a cooling jacket on its outer side, and the cooling jacket of the intermediate vessel (3) is connected to the chilled water inlet pipe (31) and the chilled water outlet pipe (32).